fuel SATURN OUTLOOK 2009 Service Manual

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-12 for more information.
Application Capacities
English Metric
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more information.
Cooling System 11.4 qt 10.8 L
Engine Oil with Filter 5.5 qt 5.2 L
Fuel Tank 22.0 gal 83.3 L
Transmission Fluid* 5.3 qt 5.0 L
Wheel Nut Torque 140 lb ft 190 Y
*See Automatic Transmission Fluid on page 5-18 for information on checking uid level.
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN CodeTransmission Spark Plug Gap
3.6L V6 Engine DAutomatic 0.043 in (1.10 mm)
5-98 Service and Appearance Care
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Maintenance
Schedule
Maintenance ScheduleIntroduction..........................6-1
Maintenance Requirements.....6-1
Your Vehicle and the
Environment........................6-1
Using the Maintenance
Schedule............................6-2
Scheduled Maintenance.........6-3
Additional Required Services. . . .6-6
Maintenance Footnotes..........6-7
Owner Checks and Services. . . .6-9
At Each Fuel Fill...................6-9
At Least Once a Month........6-10
At Least Once a Year..........6-10
Recommended Fluids and
Lubricants.........................6-12
Maintenance
Replacement Parts.............6-14
Engine Drive Belt Routing.....6-15
Maintenance Record............6-16
Maintenance
Schedule
Introduction
Important: Keep engine oil at the
proper level and change as
recommended.
Maintenance
Requirements
Notice:Maintenance intervals,
checks, inspections, replacement
parts, and recommended uids
and lubricants as prescribed in
this manual are necessary to
keep this vehicle in good working
condition. Any damage caused
by failure to follow scheduled
maintenance might not be covered
by the vehicle warranty.
Your Vehicle and the
Environment
Proper vehicle maintenance not only
helps to keep the vehicle in good
working condition, but also helps the
environment. All recommended
maintenance is important. Improper
vehicle maintenance can even affect
the quality of the air we breathe.
Improper uid levels or the wrong tire
ination can increase the level of
emissions from the vehicle. To help
protect the environment, and to keep
the vehicle in good condition, be sure
to maintain the vehicle properly.
Maintenance Schedule 6-1
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Using the Maintenance
Schedule
We want to help keep this vehicle in
good working condition. But we do
not know exactly how you will drive it.
You might drive very short distances
only a few times a week. Or you
might drive long distances all the
time in very hot, dusty weather.
You might use the vehicle in making
deliveries. Or you might drive it to
work, to do errands, or in many
other ways.
Because of all the different
ways people use their vehicles,
maintenance needs vary. You might
need more frequent checks and
replacements. So please read the
following and note how you drive.
If you have any questions on how to
keep the vehicle in good condition,
see your dealer/retailer.This schedule is for vehicles that:
carry passengers and cargo
within recommended limits on
the Tire and Loading Information
label. SeeLoading the Vehicle on
page 4-18.
are driven on reasonable road
surfaces within legal driving limits.
use the recommended fuel. See
Gasoline Octane on page 5-5.
The services inScheduled
Maintenance on page 6-3should
be performed when indicated.
SeeAdditional Required Services
on page 6-6andMaintenance
Footnotes on page 6-7for further
information.
{CAUTION
Performing maintenance work on
a vehicle can be dangerous. In
trying to do some jobs, you can
be seriously injured. Do your own
maintenance work only if you
have the required know-how and
the proper tools and equipment
for the job. If you have any doubt,
see your dealer/retailer to have a
qualied technician do the work.
SeeDoing Your Own Service
Work on page 5-4.
Some maintenance services can
be complex. So, unless you are
technically qualied and have the
necessary equipment, have your
dealer/retailer do these jobs.
When you go to your dealer/retailer
for service, trained and supported
service technicians will perform
the work using genuine parts.
6-2 Maintenance Schedule
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Additional Required Services
The following services should be performed at the rst maintenance service (Ior II) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers) 25,000
(40 000) 50,000
(80 000) 75,000
(120 000) 100,000
(160 000) 125,000
(200 000) 150,000
(240 000)
Inspect fuel system for damage or
leaks. • •••••
Inspect exhaust system for loose or
damaged components. • •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-17 .•••
Change automatic transmission uid
(severe service). See footnote (h). •••
Change automatic transmission uid
(normal service). •
All-wheel-drive vehicles: Change
transfer case uid (severe service).
See footnote (m). •••
All-wheel-drive vehicles: Change
transfer case uid (normal service). •
6-6 Maintenance Schedule
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(j)Check system for interference or
binding and for damaged or missing
parts. Replace parts as needed.
Replace any components that have
high effort or excessive wear. Do not
lubricate accelerator or cruise control
cables.
(k)Visually inspect belt for fraying,
excessive cracks, or obvious
damage. Replace belt if necessary.
(l)If driving regularly under dusty
conditions, inspect the filter at each
engine oil change.
(m)Change transfer case fluid if the
vehicle is mainly driven under
one or more of these conditions:
In heavy city traffic where
the outside temperature regularly
reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer
towing.
Uses such as found in taxi,
police, or delivery service.Owner Checks and
Services
These owner checks and services
should be performed at the intervals
specied to help ensure vehicle
safety, dependability, and emission
control performance. Your dealer/
retailer can assist with these checks
and services.
Be sure any necessary repairs are
completed at once. Whenever any
uids or lubricants are added to the
vehicle, make sure they are the
proper ones, as shown in
Recommended Fluids and
Lubricants on page 6-12.
At Each Fuel Fill
It is important to perform these
underhood checks at each fuel fill.
Engine Oil Level Check
Notice:It is important to check
the engine oil regularly and keep it
at the proper level. Failure to keep
the engine oil at the proper level
can cause damage to the engine
not covered by the vehicle
warranty.
Check the engine oil level and
add the proper oil if necessary.
SeeEngine Oil on page 5-13.
Engine Coolant Level Check
Check the engine coolant level
and add DEX-COOL®coolant
mixture if necessary. SeeEngine
Coolant on page 5-19.
Windshield Washer Fluid
Level Check
Check the windshield washer uid
level in the windshield washer
uid reservoir and add the proper
uid if necessary.
Maintenance Schedule 6-9
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Coverage
Services are provided up to
5 years/100,000 miles (160 000 km),
whichever comes rst.
In the U.S., anyone driving the
vehicle is covered. In Canada, a
person driving the vehicle without
permission from the owner is not
covered.
Roadside Assistance is not a part of
the New Vehicle Limited Warranty.
Saturn and General Motors of
Canada Limited reserve the right to
make any changes or discontinue
the Roadside Assistance program at
any time without notication.
Saturn and General Motors of
Canada Limited reserve the right to
limit services or payment to an
owner or driver if they decide the
claims are made too often, or
the same type of claim is made
many times.
Services Provided

Emergency Fuel Delivery:
Delivery of enough fuel for
the vehicle to get to the nearest
service station.
Lock-Out Service:Service is
provided to unlock the vehicle if
you are locked out. A remote
unlock may be available if you
have OnStar
®. For security
reasons, the driver must present
identication before this service
is given.
Emergency Tow From a Public
Road or Highway:Tow to the
nearest Saturn retailer for
warranty service, or if the vehicle
was in a crash and cannot be
driven. Assistance is also given
when the vehicle is stuck in sand,
mud, or snow.
Flat Tire Change:Service is
provided to change a at tire with
the spare tire. The spare tire,
if equipped, must be in good
condition and properly inated.
It is the owner’s responsibility for
the repair or replacement of the
tire if it is not covered by the
warranty.
Battery Jump Start:Service is
provided to jump start a dead
battery.
Trip Interruption Benets
and Assistance:If your trip is
interrupted due to a warranty
failure, incidental expenses
may be reimbursed during
the 5 years/100,000 miles
(160 000 km) Powertrain warranty
period. Items considered are
hotel, meals, and rental car.
Customer Assistance Information 7-7
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Services Not Included in
Roadside Assistance

Impound towing caused by
violation of any laws.
Legal nes.
Mounting, dismounting or
changing of snow tires, chains,
or other traction devices.
Towing or services for vehicles
driven on a non-public road or
highway.
Services Specic to Canadian
Purchased Vehicles

Fuel delivery:Reimbursement
is approximately $5 Canadian.
Diesel fuel delivery may be
restricted. Propane and other
fuels are not provided through
this service.
Lock-Out Service:Vehicle
registration is required.
Trip Routing Service:Detailed
maps of North America are
provided when requested either
with the most direct route or the
most scenic route. There is a
limit of six requests per year.
Additional travel information is
also available. Allow three weeks
for delivery.
Trip Interruption Benets
and Assistance:Must be over
250 kilometres from where your
trip was started to qualify. General
Motors of Canada Limited
requires pre-authorization,
original detailed receipts, and a
copy of the repair orders. Once
authorization has been received,
the Roadside Assistance advisor
will help you make arrangements
and explain how to receive
payment.
Alternative Service:If
assistance cannot be provided
right away, the Roadside
Assistance advisor may give you
permission to get local emergency
road service. You will receive
payment, up to $100, after
sending the original receipt to
Roadside Assistance. Mechanical
failures may be covered, however
any cost for parts and labor for
repairs not covered by the
warranty are the owner
responsibility.
7-8 Customer Assistance Information
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Public Transportation or Fuel
Reimbursement
If your vehicle requires overnight
warranty repairs, and public
transportation is used instead of the
retailer’s shuttle service, the expense
must be supported by original
receipts and can only be up to the
maximum amount allowed by Saturn
for shuttle service. In addition, for
U.S. customers, should you arrange
transportation through a friend or
relative, limited reimbursement for
reasonable fuel expenses may be
available. Claim amounts should
reect actual costs and be supported
by original receipts. See your
retailer for information regarding
the allowance amounts for
reimbursement of fuel or other
transportation costs.Courtesy Rental Vehicle
Your retailer may arrange to provide
you with a courtesy rental vehicle or
reimburse you for a rental vehicle
that you obtain if your vehicle is kept
for an overnight warranty repair.
Rental reimbursement will be limited
and must be supported by original
receipts. This requires that you sign
and complete a rental agreement
and meet state/provincial, local, and
rental vehicle provider requirements.
Requirements vary and may include
minimum age requirements,
insurance coverage, credit card,
etc. You are responsible for fuel
usage charges and may also be
responsible for taxes, levies, usage
fees, excessive mileage, or rental
usage beyond the completion of the
repair.
It may not be possible to provide a
like-vehicle as a courtesy rental.Additional Program
Information
All program options, such as
shuttle service, may not be
available at every retailer. Please
contact your retailer for specic
information about availability.
All Courtesy Transportation
arrangements will be administered
by appropriate retailer personnel.
Saturn reserves the right to
unilaterally modify, change or
discontinue Courtesy Transportation
at any time and to resolve all
questions of claim eligibility pursuant
to the terms and conditions
described herein at its sole
discretion.
7-10 Customer Assistance Information
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Owner Publications
Information on how to obtain product
bulletins and as described below is
applicable only in the fty U.S. states
and the District of Columbia, and
only for cars and light trucks with
a Gross Vehicle Weight Rating
(GVWR) less than 10,000 pounds
(4 536 kg). Copies of individual
bulletins are also at your participating
Saturn retailer. You can ask to
see them.
In Canada, information relating to
product service bulletins can
be obtained by contacting your
Saturn retailer.
Service Bulletins
Saturn regularly sends its retailers
useful service bulletins about Saturn
products. Saturn monitors product
performance in the eld. We then
prepare bulletins for servicing
our products better. You can get
these bulletins, too.Bulletins cover various subjects.
Some pertain to the proper use and
care of your vehicle. Some describe
costly repairs. Others describe
inexpensive repairs which, if done on
time with the latest parts, may avoid
future costly repairs.
Some bulletins tell a technician how
to repair a new or unexpected
condition. Others describe a quicker
way to x your vehicle. They can
help a technician service your
vehicle better.
Most bulletins apply to conditions
affecting a small number of vehicles.
Your Saturn retailer or a qualied
technician may have to determine
if a specic bulletin applies to your
vehicle. To order Saturn bulletins,
call Saturn Publications at
1-800-2-SATURN or visit
saturn-publications.com to order
online.
Vehicle Data
Recording and
Privacy
Your Saturn vehicle has a number of
sophisticated computers that record
information about the vehicle’s
performance and how it is driven.
For example, your vehicle uses
computer modules to monitor and
control engine and transmission
performance, to monitor the
conditions for airbag deployment and
deploy airbags in a crash and, if so
equipped, to provide antilock braking
to help the driver control the vehicle.
These modules may store data to
help your dealer/retailer technician
service your vehicle. Some modules
may also store data about how you
operate the vehicle, such as rate of
fuel consumption or average speed.
These modules may also retain the
owner’s personal preferences, such
as radio pre-sets, seat positions, and
temperature settings.
7-16 Customer Assistance Information
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A
Accessories and
Modications...................... 5-3
Accessory Power.................2-21
Accessory Power Outlets......3-17
Adding Equipment to Your
Airbag-Equipped Vehicle....1-60
Additional Required Services,
Scheduled Maintenance....... 6-6
Additives, Fuel...................... 5-6
Add-On Electrical
Equipment.......................5-92
Air Cleaner/Filter, Engine.......5-17
Air Conditioning...................3-19
Airbag
Readiness Light................3-33
Airbag System.....................1-47
Adding Equipment to
Your Airbag-Equipped
Vehicle........................1-60
How Does an Airbag
Restrain?.....................1-53
Passenger Sensing
System........................1-55
Servicing Your
Airbag-Equipped
Vehicle........................1-60Airbag System (cont.)
What Makes an Airbag
Inate?........................1-52
What Will You See After
an Airbag Inates?........1-53
When Should an Airbag
Inate?........................1-51
Where Are the Airbags?.....1-49
Airbags
Passenger Status
Indicator.......................3-34
All-Wheel Drive....................5-35
All-Wheel-Drive (AWD)
System............................. 4-8
Antilock Brake System (ABS).... 4-4
Warning Light...................3-37
Appearance Care
Aluminum or
Chrome-Plated Wheels . . . 5-89
Care of Safety Belts..........5-86
Chemical Paint Spotting.....5-90
Cleaning Exterior
Lamps/Lenses...............5-87
Fabric/Carpet...................5-85
Finish Care......................
5-87
Finish Damage.................5-90
Instrument Panel, Vinyl, and
Other Plastic Surfaces....5-86Appearance Care (cont.)
Interior Cleaning...............5-84
Leather...........................5-86
Sheet Metal Damage........5-90
Tires...............................5-90
Underbody Maintenance....5-90
Washing Your Vehicle........5-87
Weatherstrips...................5-87
Windshield, Backglass,
and Wiper Blades..........5-88
Assistance Program,
Roadside.......................... 7-6
Audio System......................3-74
Audio Steering Wheel
Controls.....................3-125
Navigation/Radio System,
see Navigation
Manual.......................3-103
Setting the Clock..............3-74
Audio System(s)..................3-75
Audio Systems
Radio Reception.............3-126
Rear Seat (RSA).............3-123
Theft-Deterrent Feature....3-125
Automatic Transmission
Fluid...............................5-18
Operation........................2-24
INDEX i-1
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