steering SATURN OUTLOOK 2009 Service Manual

How to Check Power Steering
Fluid
To check the power steering uid:
1. Turn the key off and let the
engine compartment cool down.
2. Remove engine oil ll cap.
3. Slide engine cover rearward and
lift to remove.
4. Wipe the cap and the top of the
reservoir clean.
5. Unscrew the cap and wipe the
dipstick with a clean rag.
6. Replace the cap and completely
tighten it.
7. Remove the cap again and look
at the uid level on the dipstick.
The uid level should be somewhere
between MAX and MIN line on the
dipstick in room temperature. If the
uid is on or below MIN line, you
should add uid close to MAX Line.
What to Use
To determine what kind of uid to
use, seeRecommended Fluids and
Lubricants on page 6-12. Always
use the proper uid.
Notice:Use of the incorrect uid
may damage the vehicle and the
damages may not be covered by
the vehicle’s warranty. Always
use the correct uid listed in
Recommended Fluids and
Lubricants on page 6-12.
Windshield Washer Fluid
What to Use
When adding windshield washer
uid, be sure to read the
manufacturer’s instructions before
use. If the vehicle will be operating
in an area where the temperature
may fall below freezing, use a
uid that has sufficient protection
against freezing.
Adding Washer Fluid
When the windshield washer uid
reservoir is low, a WASHER FLUID
LOW ADD FLUID message will be
displayed on the Driver Information
Center (DIC). SeeDIC Warnings and
Messages on page 3-56for more
information.
Open the cap with the washer
symbol on it. Add washer uid
until the tank is full. SeeEngine
Compartment Overview on
page 5-12for reservoir location.
5-26 Service and Appearance Care
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Tire Size
The following illustration shows
an example of a typical
passenger vehicle tire size.
(A) Passenger (P-Metric) Tire
:The United States version of a
metric tire sizing system. The
letter P as the rst character in
the tire size means a passenger
vehicle tire engineered to
standards set by the U.S. Tire
and Rim Association.
(B) Tire Width
:The three-digit
number indicates the tire section
width in millimeters from sidewall
to sidewall.(C) Aspect Ratio
:A two-digit
number that indicates the tire
height-to-width measurements.
For example, if the tire size
aspect ratio is 60, as shown in
item C of the illustration, it would
mean that the tire’s sidewall is
60 percent as high as it is wide.
(D) Construction Code
:A letter
code is used to indicate the type
of ply construction in the tire.
The letter R means radial ply
construction; the letter D means
diagonal or bias ply construction;
and the letter B means
belted-bias ply construction.
(E) Rim Diameter
:Diameter of
the wheel in inches.
(F) Service Description
:These
characters represent the load
index and speed rating of the tire.
The load index represents the
load carry capacity a tire is
certied to carry. The speed
rating is the maximum speed a
tire is certied to carry a load.
Tire Terminology and
Denitions
Air Pressure:The amount of
air inside the tire pressing
outward on each square inch
of the tire. Air pressure is
expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means
the combined weight of optional
accessories. Some examples
of optional accessories are,
automatic transmission, power
steering, power brakes, power
windows, power seats, and air
conditioning.
Aspect Ratio
:The relationship
of a tire’s height to its width.
Belt
:A rubber coated layer of
cords that is located between the
plies and the tread. Cords may
be made from steel or other
reinforcing materials.
5-42 Service and Appearance Care
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If a Tire Goes Flat
It is unusual for a tire to blowout
while you are driving, especially if
you maintain the tires properly. See
Tires on page 5-39. If air goes out of
a tire, It is much more likely to leak
out slowly. But if you should ever
have a blowout, here are a few tips
about what to expect and what to do:
If a front tire fails, the at tire will
create a drag that pulls the vehicle
toward that side. Take your foot off
the accelerator pedal and grip the
steering wheel rmly. Steer to
maintain lane position, and then
gently brake to a stop well out of the
traffic lane.A rear blowout, particularly on a
curve, acts much like a skid and may
require the same correction you
would use in a skid. In any rear
blowout, remove your foot from the
accelerator pedal. Get the vehicle
under control by steering the way
you want the vehicle to go. It may be
very bumpy and noisy, but you can
still steer. Gently brake to a stop, well
off the road if possible.
If a tire goes at, avoid further tire
and wheel damage by driving slowly
to a level place and stopping.
1. Turn on the hazard warning
ashers. SeeHazard Warning
Flashers on page 3-5.
2. Park the vehicle. Set the parking
brake rmly and put the shift
lever in P (Park).
3. Turn off the engine.
4. Inspect the at tire.{CAUTION
Lifting a vehicle and getting under
it to do maintenance or repairs is
dangerous without the appropriate
safety equipment and training. If a
jack is provided with the vehicle,
it is designed only for changing a
at tire. If it is used for anything
else, you or others could be badly
injured or killed if the vehicle slips
off the jack. If a jack is provided
with the vehicle, only use it for
changing a at tire.
This vehicle may come with a jack
and spare tire or a tire sealant
and compressor kit. To use the jack
and spare tire, seeChanging a
Flat Tire on page 5-70. To use the
tire sealant and compressor kit,
seeTire Sealant and Compressor
Kit on page 5-62.
Service and Appearance Care 5-61
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Fuses Usage
AIRBAG Airbag
AMP Amplier
BCK/UP/
STOPBack-up
Lamp/Stoplamp
BCMBody Control
Module
CNSTR/
VENTCanister Vent
CTSY Courtesy
DR/LCK Door Locks
DRLDaytime Running
Lamps
DRL 2GMC HID
Only/Rear Fog
Lamps-China Only
DSPLY Display
FRT/WSWFront Windshield
Washer
HTD/COOL
SEATHeated/Cooling
Seats
HVACHeating, Ventilation
and Air ConditioningFuses Usage
IADV/PWR/
LEDInadvertent
Power LED
INFOTMNT Infotainment
LT/TRN/SIGDriver Side Turn
Signal
MSMMemory Seat
Module
PDMPower Mirrors,
Liftgate Release
PWR
MODEPower Mode
PWR/MIR Power Mirrors
RDO Radio
REAR WPR Rear Wiper
RT/TRN/SIGPassenger Side
Turn Signal
SPARE Spare
SPARE Spare
STR/WHL/
ILLUMSteering Wheel
Illumination
Fuse Side
Service and Appearance Care 5-93
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Relays Usage
LT/PWR/
SEATDriver Side Power
Seat Relay
RT/PWR/
SEATPassenger Side
Power Seat Relay
Relays Usage
PWR/
WNDWPower Windows
Relay
PWR/
COLUMNPower Steering
Column Relay
L/GATE Liftgate Relay
LCK Power Lock Relay
REAR/WSWRear Window
Washer Relay
UNLCK Power Unlock Relay
DRL2Daytime Running
Lamps 2 Relay
LT/UNLCKDriver Side Unlock
Relay
DRLDaytime Running
Lamps Relay
SPARE Spare
FRT/WSWFront Windshield
Washer RelayUnderhood Fuse Block
The underhood fuse block is located
in the engine compartment, on
the passenger side of the vehicle.
Lift the cover for access to the
fuse/relay block.
Notice:Spilling liquid on any
electrical components on the
vehicle may damage it. Always
keep the covers on any electrical
component.
To remove fuses, hold the end of the
fuse between your thumb and index
nger and pull straight out. Relay Side
5-94 Service and Appearance Care
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Scheduled Maintenance (cont’d)
ServiceMaintenanceIMaintenance II
Inspect brake system. See footnote (a). ••
Check engine coolant and windshield washer uid levels and add uid as
needed. ••
Perform any needed additional services. See “Additional Required Services” in
this section. ••
Inspect suspension and steering components. See footnote (b). •
Inspect engine cooling system. See footnote (c). •
Inspect wiper blades. See footnote (d). •
Inspect restraint system components. See footnote (e). •
Lubricate body components. See footnote (f). •
Inspect throttle system. See footnote (j). •
Maintenance Schedule 6-5
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Additional Required Services (cont’d)
Service and Miles (Kilometers)25,000
(40 000) 50,000
(80 000) 75,000
(120 000) 100,000
(160 000) 125,000
(200 000) 150,000
(240 000)
Replace spark plugs and inspect spark
plug wires. An Emission Control
Service. •
Engine cooling system service
(or every ve years, whichever occurs
rst). An Emission Control Service.
See footnote (i). •
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (k). •
Maintenance Footnotes
(a)
Visually inspect brake lines and
hoses for proper hook-up, binding,
leaks, cracks, chafing, etc. Inspect
disc brake pads for wear and rotors
for surface condition. Inspect other
brake parts, including calipers,
parking brake, etc. Check parking
brake adjustment. (b)
Visually inspect front and rear
suspension and steering system for
damaged, loose, or missing parts
or signs of wear. Inspect power
steering lines and hoses for proper
hook-up, binding, leaks, cracks,
chafing, etc. (c)
Visually inspect hoses and have
them replaced if they are cracked,
swollen, or deteriorated. Inspect all
pipes, fittings and clamps; replace
with genuine parts as needed.
To help ensure proper operation, a
pressure test of the cooling system
and pressure cap and cleaning
the outside of the radiator and
air conditioning condenser is
recommended at least once a year.
Maintenance Schedule 6-7
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Recommended Fluids and Lubricants
Fluids and lubricants identied below by name, part number, or specication can be obtained from your
dealer/retailer.
UsageFluid/Lubricant
Engine Oil Engine oil which meets GM Standard GM6094M and displays the
American Petroleum Institute Certied for Gasoline Engines starburst
symbol. To determine the proper viscosity for your vehicle’s engine, see
Engine Oil on page 5-13
.
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL
®
Coolant. See
Engine Coolant on page 5-19 .
Hydraulic Brake System DOT 3 Hydraulic Brake Fluid (GM Part No. U.S. 88862806,
in Canada 88862807).
Windshield Washer Optikleen
®Washer Solvent.
Power Steering System GM Power Steering Fluid (GM Part No. U.S. 89021184,
in Canada 89021186).
6-12 Maintenance Schedule
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A
Accessories and
Modications...................... 5-3
Accessory Power.................2-21
Accessory Power Outlets......3-17
Adding Equipment to Your
Airbag-Equipped Vehicle....1-60
Additional Required Services,
Scheduled Maintenance....... 6-6
Additives, Fuel...................... 5-6
Add-On Electrical
Equipment.......................5-92
Air Cleaner/Filter, Engine.......5-17
Air Conditioning...................3-19
Airbag
Readiness Light................3-33
Airbag System.....................1-47
Adding Equipment to
Your Airbag-Equipped
Vehicle........................1-60
How Does an Airbag
Restrain?.....................1-53
Passenger Sensing
System........................1-55
Servicing Your
Airbag-Equipped
Vehicle........................1-60Airbag System (cont.)
What Makes an Airbag
Inate?........................1-52
What Will You See After
an Airbag Inates?........1-53
When Should an Airbag
Inate?........................1-51
Where Are the Airbags?.....1-49
Airbags
Passenger Status
Indicator.......................3-34
All-Wheel Drive....................5-35
All-Wheel-Drive (AWD)
System............................. 4-8
Antilock Brake System (ABS).... 4-4
Warning Light...................3-37
Appearance Care
Aluminum or
Chrome-Plated Wheels . . . 5-89
Care of Safety Belts..........5-86
Chemical Paint Spotting.....5-90
Cleaning Exterior
Lamps/Lenses...............5-87
Fabric/Carpet...................5-85
Finish Care......................
5-87
Finish Damage.................5-90
Instrument Panel, Vinyl, and
Other Plastic Surfaces....5-86Appearance Care (cont.)
Interior Cleaning...............5-84
Leather...........................5-86
Sheet Metal Damage........5-90
Tires...............................5-90
Underbody Maintenance....5-90
Washing Your Vehicle........5-87
Weatherstrips...................5-87
Windshield, Backglass,
and Wiper Blades..........5-88
Assistance Program,
Roadside.......................... 7-6
Audio System......................3-74
Audio Steering Wheel
Controls.....................3-125
Navigation/Radio System,
see Navigation
Manual.......................3-103
Setting the Clock..............3-74
Audio System(s)..................3-75
Audio Systems
Radio Reception.............3-126
Rear Seat (RSA).............3-123
Theft-Deterrent Feature....3-125
Automatic Transmission
Fluid...............................5-18
Operation........................2-24
INDEX i-1
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F
Filter
Engine Air Cleaner............5-17
Finish Damage....................5-90
Flashers, Hazard Warning....... 3-5
Flash-to-Pass........................ 3-7
Flat Tire..............................5-61
Flat Tire, Changing...............5-70
Flat Tire, Storing..................5-80
Floor Mats..........................2-51
Fluid
Automatic Transmission.....5-18
Power Steering.................5-25
Windshield Washer...........5-26
Fog Lamp
Fog ................................3-13
Fog Lamp Light...................3-43
Fuel..................................... 5-5
Additives........................... 5-6
California Fuel................... 5-6
Economy Driving................ 4-1
Filling a Portable Fuel
Container.....................5-10
Filling the Tank.................. 5-8
Fuels in Foreign Countries.... 5-7Fuel (cont.)
Gage ..............................3-44
Gasoline Octane................ 5-5
Gasoline Specications........ 5-5
Fuses
Fuses and Circuit
Breakers......................5-92
Instrument Panel Fuse
Block...........................5-92
Underhood Fuse Block......5-94
Windshield Wiper..............5-92
G
Gage
Speedometer...................3-32
Tachometer......................3-32
Voltmeter Gage................3-35
Gages
Engine Coolant
Temperature.................3-38
Fuel................................3-44
Garage Door Opener............2-45
Gasoline
Octane............................. 5-5
Specications..................... 5-5Glove Box...........................2-50
GM Mobility Reimbursement
Program............................ 7-6
H
Halogen Bulbs.....................5-36
Hazard Warning Flashers........ 3-5
Head Restraints..................... 1-2
Headlamp
Aiming ............................5-35
Headlamps
Bulb Replacement.............5-35
Daytime Running
Lamps/Automatic
Headlamp System.........3-12
Delayed..........................3-12
Exterior Lamps.................3-11
Flash-to-Pass..................... 3-7
High Intensity Discharge
(HID) Lighting...............5-36
High/Low Beam Changer..... 3-7
Heated Seats........................ 1-5
Heater................................3-19
Engine Coolant.................2-23
Height Adjuster, Driver Seat...... 1-3
INDEX i-5
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