SATURN RELAY 2005 Owners Manual

4. Remove the jack (A) and jacking tools (E) by
loosening and then removing the wing nut (D)
and bracket (C).
5. Separate the plastic pouch from the jack and
remove the jacking tools, including the folding
wrench and extension, from the pouch.
The tools you will be using include the jack (A),
extension (B), and folding wrench (C).
The compact spare tire is located under the rear of the
vehicle. SeeCompact Spare Tire on page 5-87for
more information about the compact spare.To remove the compact spare tire, do the following:
A. Hoist Shaft
B. Hoist Assembly
C. Retainer
D. Compact
Spare TireE. Extension
(Chisel End)
F. Folding Wrench
1. Attach the folding wrench (F) to the extension (E)
and insert the chisel end on an angle through the
hole in the rear bumper and into the hoist shaft (A).
2. Turn the folding wrench counterclockwise to lower
the compact spare tire (D) to the ground. Continue
to turn the wrench so the compact spare tire
can be pulled out from under the vehicle.
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3. Tilt the retainer at the end of the cable to remove
the compact spare tire, so it can be pulled up
through the wheel opening.
If your vehicle is an AWD vehicle, after removing
the compact spare tire, turn the wrench clockwise to
raise the cable back up. On an AWD vehicle, you
can not store a full-size tire under the vehicle.
It should be stowed inside the vehicle by the cable
provided. See “Storing the Flat Tire on an
All-Wheel-Drive Vehicle” underStoring a Flat or
Spare Tire and Tools on page 5-82for more
information.If you have a front-wheel-drive vehicle, the hoist is
used to store a full-size or a at road tire under
the vehicle. See “Storing the Flat Tire on an
Front-Wheel-Drive Vehicle” underStoring a Flat or
Spare Tire and Tools on page 5-82for more
information.
4. Remove the compact spare tire from the cable.
If the compact spare tire will not lower, check under the
vehicle to see if the tire is hanging loose and the
cable end and spring under the wheel plate are missing.
If so, the secondary latch system is engaged. See
Secondary Latch System on page 5-80.
To continue changing the at tire, seeRemoving the
Flat Tire and Installing the Spare Tire on page 5-73.
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Removing the Flat Tire and
Installing the Spare Tire
If the wheel has a center cap, use the handle of the
folding wrench to pry it off. Then, with the other end of
the folding wrench, loosen the nuts.
If your vehicle has the plastic bolt-on wheel covers,
loosen the bolts completely using the folding wrench,
and remove the wheel cover.Once the center cap and/or wheel cover are removed,
use the following steps to remove the at tire and install
the spare tire.
1. Loosen the wheel nuts
using the folding
wrench, but do not
remove them.
Turn the handle
counterclockwise about
180 degrees, then
ip the handle back to
the starting position.
This avoids taking
the wrench off the lug
nut for each turn.
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Notice:If your vehicle has wheel locks and you
use an impact wrench to remove the wheel nuts, you
could damage the lock nut or wheel lock key. Do
not use an impact wrench to remove the wheel nuts
if your vehicle has wheel locks.
Notice:If you use a jack to raise the vehicle
without positioning it correctly, you could damage
your vehicle. When raising your vehicle on a
jack, avoid contact with the rear axle control arms.
Notice:If you position the jack under the rocker
molding and attempt to raise the vehicle, you could
break the molding and/or cause other damage to
your vehicle. Always position the jack so that when
the jack head is raised, it will t rmly in the
notch located inboard from the rocker molding.
A. Front Location
B. Rear Location
2. Near each wheel, there is a notch (A and B) in the
vehicle’s frame, inboard of the rocker molding.
Position the jack and raise the jack head until it ts
rmly into the notch in the vehicle’s frame nearest
the at tire.
3. Do not raise the vehicle yet.
4. Put the compact spare tire near you.
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{CAUTION:
Getting under a vehicle when it is jacked up is
dangerous. If the vehicle slips off the jack you
could be badly injured or killed. Never get
under a vehicle when it is supported only by
a jack.
{CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to t the
jack lift head into the proper location before
raising the vehicle.5. Attach the folding wrench (A) to the jack (B), and
turn the wrench clockwise to raise the jack head
approximately 3 inches (7.6 cm).
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6. Raise the vehicle by turning the folding wrench
clockwise in the jack. Raise the vehicle far
enough off the ground so there is enough room
for the compact spare tire to t under the
wheel well.
7. Remove all the wheel nuts and take off the at tire.
{CAUTION:
Rust or dirt on the wheel, or on the parts to
which it is fastened, can make the wheel nuts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
the places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use
a scraper or wire brush later, if you need to, to
get all the rust or dirt off.
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8. Remove any rust or dirt
from the wheel bolts,
mounting surfaces
and spare wheel.
{CAUTION:
Never use oil or grease on studs or nuts. If
you do, the nuts might come loose. Your wheel
could fall off, causing a serious accident.9. Install the compact spare tire and put the wheel
nuts back on with the rounded end of the nuts
toward the wheel. Tighten each nut by hand until
the wheel is held against the hub.
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10. Lower the vehicle by attaching the folding wheel
wrench to the jack and turning the wrench
counterclockwise. Lower the jack completely.
{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come loose
and even come off. This could lead to an
accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque specication. SeeCapacities
and Specifications on page 5-103for wheel nut
torque specication.
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Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specication. SeeCapacities and
Specifications on page 5-103for the wheel nut
torque specication.
11. Tighten the wheel nuts
rmly in a crisscross
sequence, as shown.Notice:Wheel covers will not t on your compact
spare. If you try to put a wheel cover on the compact
spare, you could damage the cover or the spare.
12. Do not try to put a wheel cover on the compact
spare tire. It will not t. Store the wheel cover
securely in the rear of the vehicle until you have the
at tire repaired or replaced.
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Secondary Latch System
Your vehicle may have an underbody-mounted tire hoist
assembly equipped with a secondary latch system. It
is designed to stop a tire from suddenly falling off your
vehicle if the cable holding the spare tire is damaged.
For the secondary latch to work, the tire must be stowed
with the valve stem pointing down.
Your vehicle uses the underbody tire hoist assembly to
store either the compact spare or a at road tire.
SeeStoring a Flat or Spare Tire and Tools on page 5-82
for instructions on storing the spare or at tire correctly.{CAUTION:
Before beginning this procedure read all the
instructions. Failure to read and follow the
instructions could damage the hoist assembly
and you and others could get hurt. Read and
follow the instructions listed below.
{CAUTION:
Someone standing too close during the
procedure could be injured by the jack. If the
spare tire does not slide off the jack
completely, make sure no one is behind you or
on either side of you as you pull the jack out
from the spare.
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