warning SATURN RELAY 2005 Workshop Manual

Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving, except when you are pushing on the
brake pedal rmly.
{CAUTION:
The brake wear warning sound means that
soon your brakes will not work well. That
could lead to an accident. When you hear the
brake wear warning sound, have your vehicle
serviced.Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to Saturn torque specications.
Brake linings should always be replaced as complete
axle sets.Brake Pedal Travel
See your retailer if the brake pedal does not return to
normal height, or if there is a rapid increase in pedal
travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you apply the brakes, with or without the
vehicle moving, your brakes adjust for wear.
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Replacing Brake System Parts
The braking system on a vehicle is complex. Its many
parts have to be of top quality and work well together if
the vehicle is to have really good braking. Your
vehicle was designed and tested with top-quality Saturn
brake parts. When you replace parts of your braking
system — for example, when your brake linings
wear down and you need new ones put in — be sure
you get new approved Saturn replacement parts. If you
do not, your brakes may no longer work properly.
For example, if someone puts in brake linings that are
wrong for your vehicle, the balance between your
front and rear brakes can change — for the worse. The
braking performance you have come to expect can
change in many other ways if someone puts in
the wrong replacement brake parts.
Battery
Your vehicle has a maintenance free battery. When it is
time for a new battery, get one that has the replacement
number shown on the original battery’s label. We
recommend an ACDelco
®replacement battery.
Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California to cause
cancer and reproductive harm. Wash hands after
handling.
Vehicle Storage
If you are not going to drive your vehicle for 25 days or
more, remove the black, negative (−) cable from the
battery. This will help keep your battery from
running down.
{CAUTION:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you
are not careful. SeeJump Starting on
page 5-40for tips on working around a battery
without getting hurt.
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Uniform Tire Quality Grading
Quality grades can be found where applicable on the
tire sidewall between tread shoulder and maximum
section width. For example:
Treadwear 200 Traction AA Temperature A
The following information relates to the system
developed by the United States National Highway
Traffic Safety Administration, which grades tires by
treadwear, traction and temperature performance.
(This applies only to vehicles sold in the United States.)
The grades are molded on the sidewalls of most
passenger car tires. The Uniform Tire Quality Grading
system does not apply to deep tread, winter-type
snow tires, space-saver or temporary use spare tires,
tires with nominal rim diameters of 10 to 12 inches
(25 to 30 cm), or to some limited-production tires.
While the tires available on General Motors passenger
cars and light trucks may vary with respect to these
grades, they must also conform to federal safety
requirements and additional General Motors Tire
Performance Criteria (TPC) standards.
Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on a specied government test course.
For example, a tire graded 150 would wear one and
a half (1.5) times as well on the government course as
a tire graded 100. The relative performance of tires
depends upon the actual conditions of their use,
however, and may depart signicantly from the norm
due to variations in driving habits, service practices and
differences in road characteristics and climate.
Traction – AA, A, B, C
The traction grades, from highest to lowest, are AA, A,
B, and C. Those grades represent the tire’s ability
to stop on wet pavement as measured under controlled
conditions on specied government test surfaces of
asphalt and concrete. A tire marked C may have poor
traction performance. Warning: The traction grade
assigned to this tire is based on straight-ahead braking
traction tests, and does not include acceleration,
cornering, hydroplaning, or peak traction characteristics.
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Temperature – A, B, C
The temperature grades are A (the highest), B, and C,
representing the tire’s resistance to the generation
of heat and its ability to dissipate heat when tested
under controlled conditions on a specied indoor
laboratory test wheel. Sustained high temperature can
cause the material of the tire to degenerate and
reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a
level of performance which all passenger car tires must
meet under the Federal Motor Vehicle Safety Standard
No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the
minimum required by law.
Warning: The temperature grade for this tire is
established for a tire that is properly inated and not
overloaded. Excessive speed, underination, or
excessive loading, either separately or in combination,
can cause heat buildup and possible tire failure.
Wheel Alignment and Tire Balance
The tires and wheels on your vehicle were aligned
and balanced carefully at the factory to give you the
longest tire life and best overall performance.
Adjustments to wheel alignment and tire balancing will
not be necessary on a regular basis. However, if
you notice unusual tire wear or your vehicle pulling to
one side or the other, the alignment may need to
be checked. If you notice your vehicle vibrating when
driving on a smooth road, your tires and wheels
may need to be rebalanced. See your retailer for proper
diagnosis.
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Changing a Flat Tire
If a tire goes at, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your vehicle’s
hazard warning ashers. SeeHazard Warning Flashers
on page 3-6for more information.
{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake rmly.
2. Put the shift lever in PARK (P).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in the
vehicle.
CAUTION: (Continued)
CAUTION: (Continued)
To be even more certain the vehicle will not
move, you should put blocks at the front and
rear of the tire farthest away from the one
being changed. That would be the tire, on the
other side, at the opposite end of the vehicle.
When your vehicle has a at tire, use the following
example as a guide to assist you in the placement of
wheel blocks.
The following information will tell you next how to use
the jack and change a tire.
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Compact Spare Tire
Although the compact spare tire was fully inated when
the vehicle was new, it can lose air after a time.
Check the ination pressure regularly. It should be
60 psi (420 kPa).
After installing the compact spare on the vehicle, stop
as soon as possible and make sure the spare tire
is correctly inated. The compact spare is made to
perform well at speeds up to 65 mph (105 km/h)
for distances up to 3,000 miles (5 000 km), so you can
nish your trip and have the full-size tire repaired or
replaced at your convenience. Of course, it is best
to replace the spare with a full-size tire as soon as
possible. The spare tire will last longer and be in good
shape in case it is needed again.
Notice:When the compact spare is installed, do
not take your vehicle through an automatic car wash
with guide rails. The compact spare can get
caught on the rails. That can damage the tire and
wheel, and maybe other parts of your vehicle.
Do not use the compact spare on other vehicles.
And do not mix the compact spare tire or wheel with
other wheels or tires. They will not t. Keep the
spare tire and its wheel together.
Notice:Tire chains will not t your compact spare.
Using them can damage your vehicle and can
damage the chains too. Do not use tire chains on
your compact spare.
Appearance Care
Cleaning products can be hazardous. Some are toxic.
Other cleaning products can burst into ames if a match
is struck near them or if they get on a hot part of the
vehicle. Some are dangerous if their fumes are inhaled
in an enclosed space. When anything from a container
is used to clean the vehicle, be sure to follow the
manufacturer’s warnings and instructions. Always open
the doors or windows of the vehicle when cleaning
the inside.
Never use these to clean the vehicle:
Benzene
Naphtha
Carbon Tetrachloride
Acetone
Paint Thinner
Turpentine
Lacquer Thinner
Nail Polish Remover
They can all be hazardous — some more than
others — and they can all damage the vehicle, too.
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A
Accessory Inator...........................................5-66
Accessory Power Outlets.................................3-22
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-78
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-97
Air Cleaner/Filter, Engine.................................5-18
Air Conditioning..............................................3-24
Airbag
Passenger Status Indicator...........................3-33
Readiness Light..........................................3-32
Airbag Sensing and Diagnostic Module (SDM)...... 7-6
Airbag System................................................1-64
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-78
How Does an Airbag Restrain?......................1-71
Passenger Sensing System...........................1-74
Servicing Your Airbag-Equipped Vehicle..........1-78
What Makes an Airbag Inate?......................1-71
What Will You See After an Airbag Inates?....1-72
When Should an Airbag Inate?....................1-69
Where Are the Airbags?...............................1-67
All-Wheel Drive...............................................5-45
All-Wheel Drive (AWD) System.........................2-36All-Wheel-Drive (AWD) System.........................4-11
Antenna, Fixed Mast......................................3-111
Antenna, XM™ Satellite Radio
Antenna System........................................3-111
Anti-Lock Brake System (ABS)........................... 4-6
Anti-Lock Brake, System Warning Light..............3-36
Appearance Care............................................5-87
Aluminum Wheels........................................5-93
Care of Safety Belts....................................5-91
Chemical Paint Spotting...............................5-94
Cleaning Exterior Lamps/Lenses....................5-91
Cleaning the Inside of Your Vehicle................5-88
Fabric/Carpet..............................................5-89
Finish Care.................................................5-92
Finish Damage............................................5-94
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-90
Leather......................................................5-90
Sheet Metal Damage...................................5-94
Tires..........................................................5-93
Underbody Maintenance...............................5-94
Vehicle Care/Appearance Materials................5-95
Washing Your Vehicle...................................5-91
Weatherstrips..............................................5-91
Windshield, Backglass, and Wiper Blades.......5-92
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Audio System(s).............................................3-72
Audio Steering Wheel Controls....................3-109
Care of Your CD and DVD Player................3-111
Care of Your CDs and DVDs.......................3-111
Fixed Mast Antenna...................................3-111
Radio with CD............................................3-73
Rear Seat Audio (RSA)...............................3-106
Setting the Time..........................................3-72
Theft-Deterrent Feature...............................3-109
Understanding Radio Reception...................3-110
XM™ Satellite Radio Antenna System...........3-111
Automatic Door Locks.....................................2-13
Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-33
B
Battery..........................................................5-39
Run-Down Protection...................................3-19
Before Leaving on a Long Trip.........................4-23
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-37
System Warning Light..................................3-35
Brakes..........................................................5-36
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8Break-In, New Vehicle.....................................2-30
Bucket Seats, Rear........................................... 1-8
Bulb Replacement...........................................5-47
Front Turn Signal, Parking and Daytime
Running Lamps........................................5-49
Halogen Bulbs............................................5-47
Replacement Bulbs......................................5-50
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-49
Buying New Tires...........................................5-61
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specications..........................5-103
Captain Chairs, Rear.......................................1-14
Carbon Monoxide...................2-21, 2-40, 4-26, 4-38
Care of
Safety Belts................................................5-91
Your CD and DVD Player...........................3-111
Your CDs and DVDs..................................3-111
Cargo Lamp...................................................3-19
Chains, Tire...................................................5-65
Charging System Light....................................3-35
Check
Engine Light...............................................3-38
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-94
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D
Daytime Running Lamps/Automatic
Headlamp System.......................................3-15
Defensive Driving............................................. 4-2
Delayed Lighting.............................................3-17
Delayed Locking.............................................2-12
Doing Your Own Service Work........................... 5-4
Dome Lamp...................................................3-17
Door
Automatic Door Locks..................................2-13
Delayed Locking..........................................2-12
Dual Sliding Doors.......................................2-13
Locks........................................................2-10
Power Door Locks.......................................2-11
Power Sliding Door......................................2-16
Programmable Automatic Door Unlock............2-13
Driver
Position, Safety Belt.....................................1-28
Driver Information Center (DIC).........................3-43
DIC Operation and Displays..........................3-43
DIC Vehicle Personalization..........................3-64
DIC Warnings and Messages........................3-49
Driving
At Night.....................................................4-17
City...........................................................4-21
Defensive..................................................... 4-2Driving (cont.)
Drunken....................................................... 4-2
Freeway.....................................................4-22
Hill and Mountain Roads..............................4-24
In Rain and on Wet Roads...........................4-18
Rocking Your Vehicle to Get it Out.................4-30
Winter........................................................4-26
DVD
Rear Seat Entertainment System...................3-91
E
Electrical System
Add-On Equipment......................................5-97
Fuses and Circuit Breakers...........................5-98
Headlamp Wiring.........................................5-97
Instrument Panel Fuse Block.........................5-98
Power Windows and Other Power Options......5-97
Underhood Fuse Block...............................5-100
Windshield Wiper Fuses...............................5-97
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-39
Check and Service Engine Soon Light............3-38
Coolant......................................................5-22
Coolant Heater............................................2-32
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Engine (cont.)
Coolant Temperature Gage...........................3-37
Engine Compartment Overview......................5-12
Exhaust.....................................................2-40
Oil .............................................................5-13
Oil Life System...........................................5-16
Overheated Protection Operating Mode...........5-27
Overheating................................................5-25
Starting......................................................2-31
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................. 7-6
Exit Lighting...................................................3-18
Extender, Safety Belt.......................................1-42
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-18
Finish Damage...............................................5-94
Fixed Mast Antenna.......................................3-111
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-68
Flat Tire, Changing.........................................5-69
Flat Tire, Storing.............................................5-82
Flip and Fold Rear Seats.................................. 1-7Fluid
Automatic Transaxle.....................................5-19
Power Steering...........................................5-34
Windshield Washer......................................5-35
Folding Tray...................................................2-51
Front Console Storage Area.............................2-51
Front Reading Lamps......................................3-18
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-42
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-42
Fuses
Fuses and Circuit Breakers...........................5-98
Instrument Panel Fuse Block.........................5-98
Underhood Fuse Block...............................5-100
Windshield Wiper.........................................5-97
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