check engine SATURN RELAY 2006 Service Manual

Maintenance Footnotes
#Lubricate the suspension, steering linkage, transaxle
shift linkage, and the underbody contact points and
linkage.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc. Check parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts,
signs of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced if
they are cracked, swollen, or deteriorated. Inspect
all pipes, ttings, and clamps; replace with genuine
Saturn parts as needed. To help ensure proper
operation, a pressure test of the cooling system and
pressure cap and cleaning the outside of the radiator
and air conditioning condenser is recommended at least
once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring anchor
and release pawl, hood and door hinges, rear folding
seats, liftgate hinges, fuel door hinge, power sliding door
cable, and sliding door track(s). More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better, and not stick or squeak.
(g)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
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(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. See Engine
Coolant on page 5-23 for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap, and ller neck.
Pressure test the cooling system and pressure cap.
(j)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
(k)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.
(l)If you drive regularly under dusty conditions, the lter
may require replacement more often.
(m)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability, and emission control performance of your
vehicle. Your Saturn retailer can assist you with these
checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-11.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
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Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-23for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer uid reservoir and add the proper uid if
necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your vehicle’s tires and make sure they
are inated to the correct pressures. Do not forget to
check the spare tire. SeeTires on page 5-53for further
details. Check to make sure the spare tire is stored
securely. SeeChanging a Flat Tire on page 5-71.
Tire Wear Inspection
Tire rotation may be required for high mileage highway
drivers prior to the Engine Oil Life System service
notication. Check the tires for wear and, if necessary,
rotate the tires. SeeTire Inspection and Rotation on
page 5-60.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-39.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The vehicle
should start only in PARK (P) or NEUTRAL (N).
If the vehicle starts in any other position, contact
your Saturn retailer for service.
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Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-39.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to RUN, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), contact your Saturn retailer for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
The ignition should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Contact your Saturn retailer if service is required.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.
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Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL (N),
slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Contact your Saturn retailer if service is required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care
to clean thoroughly any areas where mud and other
debris can collect.
Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name,
part number, or specication may be obtained from
your retailer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
®
Coolant. SeeEngine Coolant on
page 5-23.
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
WasherGM Optikleen
®Washer Solvent.
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Cargo Lamp...................................................3-20
Chains, Tire...................................................5-67
Charging System Light....................................3-40
Check
Engine Light...............................................3-43
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-94
Child Restraints
Child Restraint Systems...............................1-48
Infants and Young Children...........................1-45
Lower Anchors and Tethers for Children..........1-53
Older Children.............................................1-42
Securing a Child Restraint in a Rear Seat
Position..................................................1-59
Securing a Child Restraint in the Right
Front Seat Position...................................1-61
Where to Put the Restraint...........................1-52
Chime Level Adjustment.................................3-120
Cigarette Lighter.............................................3-25
Cleaning
Aluminum Wheels........................................5-93
Exterior Lamps/Lenses.................................5-91
Fabric/Carpet..............................................5-89
Finish Care.................................................5-92
Inside of Your Vehicle..................................5-88
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-90
Leather......................................................5-90
Tires..........................................................5-93Cleaning (cont.)
Underbody Maintenance...............................5-94
Washing Your Vehicle...................................5-91
Weatherstrips..............................................5-91
Windshield, Backglass, and Wiper Blades.......5-92
Climate Control System...................................3-26
Air Filter, Passenger Compartment.................3-31
Outlet Adjustment........................................3-28
Rear..........................................................3-29
Collision Damage Repair................................... 7-8
Comfort Guides, Rear Safety Belt.....................1-39
Compact Spare Tire........................................5-87
Content Theft-Deterrent....................................2-29
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-55
Coolant
Engine Temperature Gage............................3-42
Heater, Engine............................................2-35
Cooling System..............................................5-28
Cruise Control................................................3-11
Cruise Control Light........................................3-47
Cupholder(s)..................................................2-50
Customer Assistance Information
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to Saturn................7-12
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Engine
Air Cleaner/Filter.........................................5-20
Battery.......................................................5-40
Check and Service Engine Soon Light............3-43
Coolant......................................................5-23
Coolant Heater............................................2-35
Coolant Temperature Gage...........................3-42
Engine Compartment Overview......................5-12
Exhaust.....................................................2-42
Oil .............................................................5-15
Oil Life System...........................................5-18
Overheated Protection Operating Mode...........5-28
Overheating................................................5-26
Starting......................................................2-34
Entry Lighting.................................................3-18
Event Data Recorders (EDR)............................. 7-7
Exit Lighting...................................................3-19
Extender, Safety Belt.......................................1-42
Exterior Lamps...............................................3-15
F
Filter
Engine Air Cleaner......................................5-20
Finish Damage...............................................5-94
Fixed Mast Antenna.......................................3-119Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-70
Flat Tire, Changing.........................................5-71
Flat Tire, Storing.............................................5-83
Fluid
Automatic Transaxle.....................................5-21
Power Steering...........................................5-35
Windshield Washer......................................5-36
Folding Tray...................................................2-53
Front Console Storage Area.............................2-52
Front Reading Lamps......................................3-20
Fuel............................................................... 5-4
Additives...................................................... 5-5
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-6
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-48
Gasoline Octane........................................... 5-4
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-48
Fuses
Fuses and Circuit Breakers...........................5-97
Instrument Panel Fuse Block.........................5-98
Underhood Fuse Block...............................5-100
Windshield Wiper.........................................5-97
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G
Gage
Engine Coolant Temperature.........................3-42
Fuel..........................................................3-48
Speedometer..............................................3-35
Tachometer.................................................3-35
Garage Door Opener.......................................2-46
Gasoline
Octane........................................................ 5-4
Specications............................................... 5-5
Glove Box.....................................................2-50
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-6
Headlamp Wiring............................................5-97
Headlamps
Bulb Replacement.......................................5-48
Daytime Running Lamps/Automatic
Headlamp System....................................3-16
Flash-to-Pass............................................... 3-8
Front Turn Signal, Parking and Daytime
Running Lamps........................................5-50Headlamps (cont.)
Halogen Bulbs............................................5-48
Headlamps and Sidemarker Lamps................5-48
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-16
Wiper Activated...........................................3-16
Headlamps and Sidemarker Lamps...................5-48
Heated Seats................................................... 1-3
Heater...........................................................3-26
Hideaway Rear Storage Bins............................2-56
Highbeam On Light.........................................3-47
Highway Hypnosis...........................................4-25
Hill and Mountain Roads..................................4-25
Hood
Checking Things Under................................5-10
Release.....................................................5-11
Horn............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-27
I
Ignition Positions.............................................2-33
Infants and Young Children, Restraints...............1-45
Ination – Tire Pressure...................................5-59
Instrument Panel
Overview..................................................... 3-4
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O
Odometer......................................................3-35
Odometer, Trip...............................................3-35
Off-Road Recovery..........................................4-15
Oil
Engine.......................................................5-15
Pressure Light.............................................3-46
Oil, Engine Oil Life System..............................5-18
Older Children, Restraints................................1-42
Online Owner Center........................................ 7-4
OnStar
®System, see OnStar®Manual...............2-44
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-28
Outside
Convex Mirror.............................................2-44
Heated Mirrors............................................2-44
Power Mirrors.............................................2-43
Overhead Console..................................2-51, 2-52
Overhead Console Switchbank..........................3-21
Overheated Engine Protection Operating Mode . . . 5-28
Owner Checks and Services.............................. 6-8
Owners, Canadian............................................... ii
P
Park Aid........................................................3-21
Park (P)
Shifting Into................................................2-40
Shifting Out of............................................2-41
Parking
Assist........................................................3-21
Brake........................................................2-39
Over Things That Burn.................................2-41
Passenger Airbag Status Indicator.....................3-38
Passenger Compartment Air Filter.....................3-31
Passenger Sensing System..............................1-74
Passing.........................................................4-15
PASS-Key
®III ................................................2-31
PASS-Key®III Operation..................................2-31
Power
Accessory Outlet(s)......................................3-24
Door Locks.................................................2-12
Electrical System.........................................5-97
Outlet 115 Volt Alternating Current.................3-25
Rear Quarter Windows.................................2-28
Retained Accessory (RAP)............................2-34
Six-Way Seats.............................................. 1-3
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Power (cont.)
Sliding Door................................................2-17
Steering Fluid.............................................5-35
Windows....................................................2-27
Pretensioners, Safety Belt................................1-41
Programmable Automatic Door Unlock...............2-14
Q
Questions and Answers About Safety Belts.........1-27
R
Radiator Pressure Cap....................................5-26
Radios..........................................................3-81
Care of Your CD and DVD Player................3-119
Care of Your CDs and DVDs.......................3-119
Navigation/Radio System, see Navigation
Manual.................................................3-102
Radio with CD............................................3-83
Rear Seat Audio........................................3-115
Setting the Time..........................................3-82
Theft-Deterrent..........................................3-117
Understanding Reception............................3-118
Rear Climate Control System............................3-29
Rear Reading Lamps......................................3-20
Rear Safety Belt Comfort Guides......................1-39Rear Seat Audio (RSA)..................................3-115
Rear Seat Entertainment System.....................3-102
Rear Seat Operation......................................... 1-6
Rear Seat Passengers, Safety Belts..................1-36
Rear Windshield Washer/Wiper.........................3-10
Reclining Seatbacks.......................................... 1-4
Recommended Fluids and Lubricants.................6-11
Recreational Vehicle Towing.............................4-38
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-75
Removing the Spare Tire and Tools...................5-72
Replacement Bulbs.........................................5-51
Reporting Safety Defects
Canadian Government..................................7-12
Saturn.......................................................7-12
United States Government............................7-11
Restraint System Check
Checking the Restraint Systems....................1-79
Replacing Restraint System Parts After
a Crash..................................................1-80
Retained Accessory Power (RAP)......................2-34
Right Front Passenger Position, Safety Belts......1-36
Roadside
Assistance Program....................................... 7-5
Rocking Your Vehicle to Get it Out....................4-32
Running the Engine While Parked.....................2-42
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