engine SATURN RELAY 2007 Manual PDF

Your vehicle can tow a trailer. To identify the
trailering capacity of vehicle, you should read
the information in “Weight of the Trailer” that
appears later in this section. Trailering is different
than just driving your vehicle by itself. Trailering
means changes in handling, acceleration, braking,
durability, and fuel economy. Successful, safe
trailering takes correct equipment, and it has to
be used properly.
That is the reason for this section. In it are many
time-tested, important trailering tips and safety
rules. Many of these are important for your safety
and that of your passengers. So please read
this section carefully before you pull a trailer.
Load-pulling components such as the engine,
transaxle, wheel assemblies, and tires are forced
to work harder against the drag of the added
weight. The engine is required to operate
at relatively higher speeds and under greater
loads, generating extra heat. The trailer also adds
considerably to wind resistance, increasing the
pulling requirements.If You Do Decide To Pull A Trailer
If you do, here are some important points:
There are many different laws, including speed
limit restrictions, having to do with trailering.
Make sure your rig will be legal, not only
where you live but also where you’ll be driving.
A good source for this information can be
state or provincial police.
Consider using a sway control. See “Hitches”
later in this section.
Do not tow a trailer at all during the rst
500 miles (800 km) your new vehicle is driven.
Your engine, axle, or other parts could be
damaged.
During the rst 500 miles (800 km) that you
tow a trailer, do not drive over 50 mph
(80 km/h) and do not make starts at full
throttle. This helps your engine and other parts
of your vehicle wear in at the heavier loads.
You can use THIRD (3) or, as you need to, a
lower gear when towing a trailer. Operating
your vehicle in THIRD (3) when towing a trailer
will minimize heat buildup and extend the
life of your transaxle.
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Because your rear axle now weighs 3,100 lbs
(1 406 kg), you can only put 900 lbs (408 kg)
on the rear axle without exceeding RGAWR.
The effect of tongue weight is about 1.5 times the
actual weight. Dividing the 900 lbs (408 kg) by
1.5 leaves you with being able to handle only
600 lbs (272 kg) of tongue weight. Since tongue
weight is usually at least 10 percent of total
loaded trailer weight, you can expect that the
largest trailer your vehicle can properly handle is
6,000 lbs (2 721 kg).
It is important that you make sure your vehicle
does not exceed any of its ratings — GCWR,
GVWR, RGAWR, Maximum Trailer Rating
or Tongue Weight. The only way to be sure you
are not exceeding any of these ratings is to weigh
your vehicle and trailer.
Total Weight on Your Vehicle’s Tires
Be sure your vehicle’s tires are inated to the
upper limit for cold tires. You will nd these
numbers on the Certication/Tire label at the rear
edge of the driver’s door or seeLoading Your
Vehicle on page 391. Then be sure you do not go
over the GVW limit for your vehicle, including
the weight of the trailer tongue.
Hitches
It is important to have the correct hitch equipment.
Crosswinds, large trucks going by, and rough
roads are a few reasons why you will need
the right hitch. Here are some rules to follow:
The bumpers on your vehicle are not intended
for hitches. Do not attach rental hitches or
other bumper-type hitches to them. Use only a
frame-mounted hitch that does not attach to
the bumper.
Will you have to make any holes in the body of
your vehicle when you install a trailer hitch?
If you do, remember to seal the holes later
when you remove the hitch. If you do not seal
them, deadly carbon monoxide (CO) from your
exhaust can get into your vehicle. SeeEngine
Exhaust on page 151. Dirt and water can, too.
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Safety Chains
You should always attach chains between your
vehicle and your trailer. Cross the safety
chains under the tongue of the trailer to help
prevent the tongue from contacting the road if it
becomes separated from the hitch. Instructions
about safety chains may be provided by the hitch
manufacturer or by the trailer manufacturer.
Follow the manufacturer’s recommendation for
attaching safety chains and do not attach them to
the bumper. Always leave just enough slack so
you can turn with your rig. Never allow safety
chains to drag on the ground.
Trailer Brakes
If your trailer weighs more than 1,000 lbs (450 kg)
loaded, then it needs its own brakes — and
they must be adequate. Be sure to read and follow
the instructions for the trailer brakes so you will
be able to install, adjust, and maintain them
properly.
Because your vehicle may have anti-lock brakes,
do not try to tap into your vehicle’s brake
system. If you do, both brake systems will not
work well, or at all.
Driving with a Trailer
{CAUTION:
If you have a rear-most window open and
you pull a trailer with your vehicle, carbon
monoxide (CO) could come into your
vehicle. You cannot see or smell CO.
It can cause unconsciousness or death.
SeeEngine Exhaust on page 151.
To maximize your safety when towing
a trailer:
Have your exhaust system inspected
for leaks, and make necessary
repairs before starting on your trip.
Keep the rear-most windows closed.
If exhaust does come into your
vehicle through a window in the rear
or another opening, drive with your
front, main heating or cooling system
on and with the fan on any speed.
CAUTION: (Continued)
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When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal
down while you do the following:
Start your engine.
Shift into a gear.
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the
chocks.
4. Stop and have someone pick up and store
the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when
you are pulling a trailer. See the Maintenance
Schedule for more on this. Things that are
especially important in trailer operation are
automatic transaxle uid, engine oil, belts, cooling
system, and brake system. Each of these is
covered in this manual, and the Index will help
you nd them quickly. If you are trailering, it is a
good idea to review these sections before you
start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Trailer Wiring Harness
Your vehicle may have a trailer wiring harness
package located in the glove box. It can be
connected from the rear of your vehicle to your
trailer. Contact your retailer for more information.
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Service........................................................ 412
Accessories and Modications................... 412
California Proposition 65 Warning.............. 413
Doing Your Own Service Work.................. 413
Adding Equipment to the Outside
of Your Vehicle...................................... 414
Fuel............................................................. 414
Gasoline Octane........................................ 414
Gasoline Specications.............................. 414
California Fuel........................................... 415
Additives................................................... 415
Fuels in Foreign Countries........................ 416
Filling the Tank......................................... 417
Filling a Portable Fuel Container............... 419
Checking Things Under the Hood.............. 420
Hood Release........................................... 421
Engine Compartment Overview.................. 422
Engine Oil................................................. 423
Engine Oil Life System.............................. 426
Engine Air Cleaner/Filter............................ 428
Automatic Transaxle Fluid......................... 430Engine Coolant.......................................... 432
Radiator Pressure Cap.............................. 435
Engine Overheating................................... 435
Overheated Engine Protection
Operating Mode..................................... 437
Cooling System......................................... 438
Power Steering Fluid ................................. 443
Windshield Washer Fluid........................... 444
Brakes...................................................... 445
Battery...................................................... 449
Jump Starting............................................ 450
Bulb Replacement....................................... 455
Halogen Bulbs........................................... 455
Headlamps and Sidemarker Lamps........... 456
Front Turn Signal, Parking and Daytime
Running Lamps (DRL)........................... 457
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps...................................... 458
License Plate Lamp................................... 459
Replacement Bulbs................................... 460
Windshield Wiper Blade Replacement....... 460
Section 5 Service and Appearance Care
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California Proposition 65 Warning
Most motor vehicles, including this one, contain
and/or emit chemicals known to the State of
California to cause cancer and birth defects or
other reproductive harm. Engine exhaust,
many parts and systems (including some inside
the vehicle), many uids, and some component
wear by-products contain and/or emit these
chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt any
vehicle maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
If you want to do some of your own service work,
you will want to use the proper service manual.
It tells you much more about how to service your
vehicle than this manual can. To order the
proper service manual, seeService Publications
Ordering Information on page 553.
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Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 99.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeeMaintenance Record
on page 534.
Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your
vehicle can affect the airow around it. This may
cause wind noise and affect windshield washer
performance. Check with your retailer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important
part of the proper maintenance of your vehicle.
To help keep your engine clean and maintain
optimum vehicle performance, Saturn recommends
the use of gasoline advertised as TOP TIER
Detergent Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. If the octane rating
is less than 87, you may notice an audible
knocking noise when you drive, commonly referred
to as spark knock. If this occurs, use a gasoline
rated at 87 octane or higher as soon as possible.
If you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, your engine
needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). Saturn recommends against the use
of gasolines containing MMT. SeeAdditives on
page 415for additional information.
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California Fuel
If your vehicle is certied to meet California
Emissions Standards, it is designed to operate
on fuels that meet California specications.
See the underhood emission control label. If this
fuel is not available in states adopting California
emissions standards, your vehicle will operate
satisfactorily on fuels meeting federal
specications, but emission control system
performance may be affected. The malfunction
indicator lamp may turn on and your vehicle may
fail a smog-check test. SeeMalfunction Indicator
Lamp on page 229. If this occurs, return to
your authorized Saturn retailer for diagnosis. If it is
determined that the condition is caused by the
type of fuel used, repairs may not be covered by
your warranty.
Additives
To provide cleaner air, all gasolines in the United
States are now required to contain additives
that will help prevent engine and fuel system
deposits from forming, allowing your emission
control system to work properly. In most cases,
you should not have to add anything to your fuel.
However, some gasolines contain only the
minimum amount of additive required to meet
U.S. Environmental Protection Agency regulations.
To help keep fuel injectors and intake valves
clean, or if your vehicle experiences problems due
to dirty injectors or valves, look for gasoline that
is advertised as TOP TIER Detergent Gasoline.
Also, your retailer has additives that will help
correct and prevent most deposit-related problems.
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Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near
fuel or refueling your vehicle. Keep
sparks, ames, and smoking materials
away from fuel. Do not leave the fuel
pump unattended when refueling your
vehicle. This is against the law in some
places. Keep children away from the fuel
pump; never let children pump fuel.The tethered fuel cap is located behind a hinged
fuel door on the driver’s side of the vehicle.
When the fuel door is opened on a vehicle with
dual sliding doors, the driver’s side sliding door will
only open partway.
While refueling, let the fuel cap hang by the tether.
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Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools
away from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine
parts and start a re. These include
liquids like fuel, oil, coolant, brake uid,
windshield washer and other uids, and
plastic or rubber. You or others could be
burned. Be careful not to drop or spill
things that will burn onto a hot engine.
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