service SATURN VUE 2009 Repair Manual

California Proposition 65
Warning
Most motor vehicles, including this
one, contain and/or emit chemicals
known to the State of California
to cause cancer and birth defects or
other reproductive harm. Engine
exhaust, many parts and systems
(including some inside the vehicle),
many uids, and some component
wear by-products contain and/or
emit these chemicals.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, seat belt pretensioners,
and lithium batteries contained
in remote keyless transmitters, may
contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Doing Your Own
Service Work
{CAUTION
You can be injured and the
vehicle could be damaged if you
try to do service work on a vehicle
without knowing enough about it.
Be sure you have sufficient
knowledge, experience, the
proper replacement parts, and
tools before attempting any
vehicle maintenance task.
Be sure to use the proper
nuts, bolts, and other
fasteners. English and metric
fasteners can be easily
confused. If the wrong
fasteners are used, parts
can later break or fall off.
You could be hurt.If doing some of your own service
work, use the proper service manual.
It tells you much more about how to
service the vehicle than this manual
can. To order the proper service
manual, seeService Publications
Ordering Information on page 7-15.
This vehicle has an airbag system.
Before attempting to do your own
service work, seeServicing Your
Airbag-Equipped Vehicle on
page 1-56.
Keep a record with all parts receipts
and list the mileage and the date
of any service work performed. See
Maintenance Record on page 6-17.
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Adding Equipment to the
Outside of the Vehicle
Things added to the outside of the
vehicle can affect the airow
around it. This can cause wind
noise and can affect fuel economy
and windshield washer performance.
Check with your dealer/retailer
before adding equipment to
the outside of the vehicle.
Fuel
Use of the recommended fuel
is an important part of the proper
maintenance of this vehicle. To help
keep the engine clean and maintain
optimum vehicle performance, we
recommend the use of gasoline
advertised as TOP TIER Detergent
Gasoline.
The 8th digit of the Vehicle
Identication Number (VIN) shows
the code letter or number that
identies the vehicle’s engine.
The VIN is at the top left of the
instrument panel. SeeVehicle
Identification Number (VIN) on
page 5-79.
Gasoline Octane
If the vehicle has the 2.4L L4 engine
(VIN Code P) or the 3.5L V6 engine
(VIN Code N), use regular unleaded
gasoline with a posted octane rating
of 87 or higher. If the octane rating is
less than 87, you might notice an
audible knocking noise when you
drive, commonly referred to as spark
knock. If this occurs, use a gasoline
rated at 87 octane or higher as soon
as possible. If you are using gasoline
rated at 87 octane or higher and you
hear heavy knocking, the engine
needs service.
If the vehicle has the 3.6L V6 engine
(VIN Code 7), use regular unleaded
gasoline with a posted octane
rating of 87 or higher. For best
performance or trailer towing, you
could choose to use middle grade
89 octane unleaded gasoline.
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If the octane rating is less than 87,
you might notice an audible knocking
noise when you drive, commonly
referred to as spark knock. If this
occurs, use a gasoline rated at 87
octane or higher as soon as possible.
If you are using gasoline rated at 87
octane or higher and you hear heavy
knocking, the engine needs service.
Gasoline Specications
At a minimum, gasoline should
meet ASTM specication D 4814
in the United States or CAN/
CGSB-3.5 or 3.511 in Canada.
Some gasolines contain an
octane-enhancing additive called
methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend
against the use of gasolines
containing MMT. SeeAdditives on
page 5-6for additional information.
California Fuel
If the vehicle is certied to meet
California Emissions Standards, it is
designed to operate on fuels that
meet California specications. See
the underhood emission control
label. If this fuel is not available in
states adopting California emissions
standards, the vehicle will operate
satisfactorily on fuels meeting federal
specications, but emission control
system performance might be
affected. The malfunction indicator
lamp could turn on and the vehicle
might fail a smog-check test. See
Malfunction Indicator Lamp on
page 3-35. If this occurs, return to
your authorized dealer/retailer for
diagnosis. If it is determined that the
condition is caused by the type of
fuel used, repairs might not be
covered by the vehicle warranty.
Additives
To provide cleaner air, all gasolines
in the United States are now required
to contain additives that help prevent
engine and fuel system deposits
from forming, allowing the emission
control system to work properly.
In most cases, you should not
have to add anything to the fuel.
However, some gasolines contain
only the minimum amount of additive
required to meet U.S. Environmental
Protection Agency regulations. To
help keep fuel injectors and intake
valves clean, or if the vehicle
experiences problems due to dirty
injectors or valves, look for gasoline
that is advertised as TOP TIER
Detergent Gasoline.
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For customers who do not use TOP
TIER Detergent Gasoline regularly,
one bottle of GM Fuel System
Treatment PLUS, added to the fuel
tank at every engine oil change,
can help clean deposits from fuel
injectors and intake valves. GM Fuel
System Treatment PLUS is the only
gasoline additive recommended by
General Motors.
Also, your dealer/retailer has
additives that will help correct and
prevent most deposit-related
problems.
Gasolines containing oxygenates,
such as ethers and ethanol, and
reformulated gasolines might
be available in your area. We
recommend that you use these
gasolines, if they comply with the
specications described earlier.However, E85 (85% ethanol) and
other fuels containing more than
10% ethanol must not be used in
vehicles that were not designed for
those fuels.
Notice:This vehicle was not
designed for fuel that contains
methanol. Do not use fuel
containing methanol. It can
corrode metal parts in the fuel
system and also damage plastic
and rubber parts. That damage
would not be covered under
the vehicle warranty.
Some gasolines that are
not reformulated for low
emissions can contain an
octane-enhancing additive called
methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the
attendant where you buy gasoline
whether the fuel contains MMT.We recommend against the use of
such gasolines. Fuels containing
MMT can reduce the life of spark
plugs and the performance of the
emission control system could be
affected. The malfunction indicator
lamp might turn on. If this occurs,
return to your dealer/retailer for
service.
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Fuels in Foreign
Countries
If you plan on driving in another
country outside the United States or
Canada, the proper fuel might be
hard to nd. Never use leaded
gasoline or any other fuel not
recommended in the previous text
on fuel. Costly repairs caused
by use of improper fuel would not
be covered by the vehicle warranty.
To check the fuel availability, ask
an auto club, or contact a major oil
company that does business in the
country where you will be driving.
Filling the Tank
{CAUTION
Fuel vapor burns violently and a
fuel re can cause bad injuries.
To help avoid injuries to you and
others, read and follow all the
instructions on the pump island.
Turn off the engine when you are
refueling. Do not smoke if you are
near fuel or refueling the vehicle.
Do not use cellular phones. Keep
sparks, ames, and smoking
materials away from fuel. Do not
leave the fuel pump unattended
when refueling the vehicle. This is
against the law in some places.
Do not re-enter the vehicle while
pumping fuel. Keep children away
from the fuel pump; never let
children pump fuel.Unlock the gas cap door by pressing
the door lock switch located on the
driver door trim.
The tethered fuel cap is located
behind a hinged fuel door on
the driver side of the vehicle.
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To remove the fuel cap, turn it slowly
counterclockwise. The fuel cap has a
spring in it; if the cap is released too
soon, it will spring back to the right.
To avoid fuel contact on the painted
surface of the vehicle when lling the
fuel tank, place the tethered cap on
the fuel ller door.
{CAUTION
Fuel can spray out on you if you
open the fuel cap too quickly. If
you spill fuel and then something
ignites it, you could be badly
burned. This spray can happen if
the tank is nearly full, and is more
likely in hot weather. Open the
fuel cap slowly and wait for any
hiss noise to stop. Then unscrew
the cap all the way.Be careful not to spill fuel. Do not top
off or overll the tank and wait a few
seconds after you have nished
pumping before removing the nozzle.
Clean fuel from painted surfaces as
soon as possible. SeeWashing Your
Vehicle on page 5-75.
When replacing the fuel cap, turn
it clockwise until it clicks. Make
sure the cap is fully installed. The
diagnostic system can determine if
the fuel cap has been left off or
improperly installed. This would
allow fuel to evaporate into the
atmosphere. SeeMalfunction
Indicator Lamp on page 3-35.
{CAUTION
If a re starts while you are
refueling, do not remove the
nozzle. Shut off the ow of fuel by
shutting off the pump or by
notifying the station attendant.
Leave the area immediately.
Notice:If you need a new fuel
cap, be sure to get the right type.
Your dealer/retailer can get one for
you. If you get the wrong type, it
might not t properly. This can
cause the malfunction indicator
lamp to light and can damage the
fuel tank and emissions system.
SeeMalfunction Indicator Lamp
on page 3-35.
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Filling a Portable Fuel
Container
{CAUTION
Never ll a portable fuel container
while it is in the vehicle. Static
electricity discharge from the
container can ignite the fuel vapor.
You can be badly burned and the
vehicle damaged if this occurs. To
help avoid injury to you and others:
Dispense fuel only into
approved containers.
Do not ll a container while it
is inside a vehicle, in a
vehicle’s trunk, pickup bed, or
on any surface other than the
ground.
(Continued)
CAUTION (Continued)
Bring the ll nozzle in contact
with the inside of the ll
opening before operating the
nozzle. Contact should be
maintained until the lling is
complete.
Do not smoke while
pumping fuel.
Do not use a cellular phone
while pumping fuel.
Checking Things
Under the Hood
{CAUTION
An electric fan under the hood can
start up and injure you even when
the engine is not running. Keep
hands, clothing, and tools away
from any underhood electric fan.
{CAUTION
Things that burn can get on hot
engine parts and start a re.
These include liquids like fuel, oil,
coolant, brake uid, windshield
washer and other uids, and
plastic or rubber. You or others
could be burned. Be careful not to
drop or spill things that will burn
onto a hot engine.
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Hood Release
To open the hood, do the following:
1. Pull the handle with this symbol
on it. It is located under the
instrument panel on the driver
side of the vehicle.
2. Then go to the front of the
vehicle and lift up on the
secondary hood release lever.
3. Lift the hood.
Before closing the hood, be sure
all the ller caps are on properly.
Then pull the hood down and close
it rmly.
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Engine Compartment Overview
When you open the hood on the 2.4L L4 engine, you will see the following:
A. SeeEngine Air Cleaner/Filter on
page 5-17.
B. Electric Engine Cooling Fan (Out of View). See Cooling System on
page 5-19. C. Engine Oil Dipstick (Out of View).
See “Checking Engine Oil” under
Engine Oil on page 5-14 .
D. Engine Oil Fill Cap (Out of View). See “When to Add Engine Oil”
under Engine Oil on page 5-14 .E. Brake Fluid Reservoir. See
Brakes on page 5-28 .
F. Engine Coolant Surge Tank. See “Checking Coolant” under Engine
Coolant on page 5-22 .
G. Remote Positive (+) Terminal. See Jump Starting on page 5-31 .
H. See Underhood Fuse Block
on page 5-82.
I. See Battery on page 5-30 .
J. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Windshield
Washer Fluid on page 5-27 .
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When you open the hood on the 3.5L V6 engine (3.6L V6 similar), you will
see the following:
A. SeeEngine Air Cleaner/Filter on
page 5-17.
B. Power Steering Fluid Reservoir (Out of View). See Power
Steering Fluid on page 5-26 .C. Electric Engine Cooling Fan (Out
of View). See Cooling System
on page 5-19.
D. Engine Oil Fill Cap. See “When to Add Engine Oil” under Engine
Oil on page 5-14. E. Engine Oil Dipstick (Out of View).
See “Checking Engine Oil” under
Engine Oil on page 5-14.
F. Automatic Transmission Fluid Dipstick (Out of View). See
“Checking the Fluid Level” under
Automatic Transmission Fluid
on page 5-18.
G. Brake Fluid Reservoir (Out of View). See Brakes on page 5-28 .
H. Engine Coolant Recovery Tank. See Cooling System on
page 5-19.
I. Remote Positive (+) Terminal. See Jump Starting on page 5-31 .
J. See Underhood Fuse Block
on page 5-82.
K. See Battery on page 5-30 .
L. Windshield Washer Fluid Reservoir. See “Adding Washer
Fluid” under Windshield
Washer Fluid on page 5-27 .
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