engine SATURN VUE HYBRID 2007 Owners Manual

Relays Usage
DRL Daytime Running Lamps Relay
HORN Horn Relay
COOL FAN HI Cooling Fan High Relay
ENG MAINEngine Control Module/CAM,
Emissions, Injectors, Electronic
Throttle Control Relay
REAR DEFOG Rear Defog System Relay
WIPER
SYSTEMWiper System Relay
PWR WDWPower Window Switch, Sunroof
Module Relay
FRT WIPER Front Wiper System Relay
COOL FAN
LOWCooling Fan Low RelayRelays Usage
A/C CLUTCH Air Conditioning Clutch Relay
FUEL PUMP Fuel Pump System Relay
RR WIPER Rear Wiper System Relay
Misc. Usage
FUSE PULLER Fuse Puller
A/C DIODE Air Conditioning Diode
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Hybrid Underhood Fuse Block
The hybrid underhood fuse block is located under
the engine cover on the driver’s side of the
engine compartment. To access the fuse block,
remove the engine cover by pulling up on the
cover and lifting it off the engine. The hybrid
underhood fuse block is the smaller of the two fuse
blocks in the engine compartment, and is located
near the front of the vehicle.
Fuses Usage
PUMPS Coolant Pumps (2)
HILL HOLD Hill Hold Valves
TRANS PUMP Transaxle Pump
STRTR Starter Motor
Relays Usage
HILL HOLD Hill Hold Valves
TRANS PUMP Transaxle Pump
STRTR Starter Motor
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Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant
charge amount, see the refrigerant caution label
located under the hood. See your retailer for
more information.
Cooling System 9.3 qt 8.8 L
Engine Oil with Filter 5.0 qt 4.7 L
Fuel Tank 16.6 gal 62.8 L
Transaxle (Bottom Pan Removal) 7.0 qt 6.6 L
Wheel Nut Torque 100 ft lb
140Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.4L L4 5 Automatic 0.040 inches (1.01 mm)
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Maintenance Schedule................................ 390
Introduction............................................... 390
Maintenance Requirements........................ 390
Your Vehicle and the Environment............ 390
Using the Maintenance Schedule............... 390
Scheduled Maintenance............................. 392
Additional Required Services..................... 395
Maintenance Footnotes.............................. 396
Owner Checks and Services..................... 397At Each Fuel Fill....................................... 398
At Least Once a Month............................. 398
At Least Once a Year............................... 398
Recommended Fluids and Lubricants........ 401
Normal Maintenance
Replacement Parts ................................. 402
Engine Drive Belt Routing......................... 403
Maintenance Record.................................. 404
Section 6 Maintenance Schedule
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Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Maintenance Requirements
Notice:Maintenance intervals, checks,
inspections, replacement parts, and
recommended uids and lubricants as
prescribed in this manual are necessary to
keep your vehicle in good working condition.
Any damage caused by failure to follow
scheduled maintenance might not be covered
by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also
helps the environment. All recommended
maintenance is important. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper uid levels or the wrong
tire ination can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
Using the Maintenance Schedule
We at Saturn want to help you keep your vehicle in
good working condition. But we do not know exactly
how you will drive it. You may drive very short
distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making
deliveries. Or you may drive it to work, to do
errands, or in many other ways.
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If you want to purchase service information, see
Service Publications Ordering Information on
page 423.
Owner Checks and Services on page 397tells you
what should be checked, when to check it, and
what you can easily do to help keep your vehicle in
good condition.
The proper replacement parts, uids, and
lubricants to use are listed inRecommended
Fluids and Lubricants on page 401andNormal
Maintenance Replacement Parts on page 402.
When your vehicle is serviced, make sure these
are used. All parts should be replaced and all
necessary repairs done before you or anyone else
drives the vehicle. We recommend the use of
genuine Saturn parts.Scheduled Maintenance
When the Change Engine Oil light comes on,
it means that service is required for your vehicle.
Have your vehicle serviced as soon as possible
within the next 600 miles (1 000 km). It is possible
that, if you are driving under the best conditions,
the engine oil life system may not indicate
that vehicle service is necessary for over a year.
However, your engine oil and lter must be
changed at least once a year and at this time the
system must be reset. Your Saturn retailer has
Saturn-trained service technicians who will perform
this work using genuine Saturn parts and reset
the system.
If the engine oil life system is ever reset
accidentally, you must service your vehicle within
3,000 miles (5 000 km) since your last service.
Remember to reset the oil life system whenever
the oil is changed. SeeEngine Oil Life System on
page 300for information on the Engine Oil Life
System and resetting the system.
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When the Change Engine Oil light appears,
certain services, checks, and inspections are
required. Required services are described in the
following for “MaintenanceI” and “MaintenanceII.”
Generally, it is recommended that your rst
service be MaintenanceI, your second service
be MaintenanceII, and that you alternate
MaintenanceIand MaintenanceIIthereafter.
However, in some cases, MaintenanceIImay be
required more often.MaintenanceI— Use MaintenanceIif the
Change Engine Oil light comes on within
10 months since the vehicle was purchased or
MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the
previous service performed was MaintenanceI.
Always use MaintenanceIIwhenever the light
comes on 10 months or more since the last service
or if the light has not come on at all for one year.
Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. SeeEngine Oil on page 297. Reset oil life system.
SeeEngine Oil Life System on page 300.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter. If necessary, replace lter. SeeEngine Air
Cleaner/Filter on page 302.See footnote (l).•
Rotate tires and check ination pressures and wear. SeeTire Inspection and
Rotation on page 348and “Tire Wear Inspection” inAt Least Once a Month
on page 398.••
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Scheduled Maintenance (cont’d)
Service MaintenanceIMaintenanceII
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services”
in this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Replace passenger compartment air lter.See footnote (k).•
Inspect throttle system.See footnote (g).•
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Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 302.•••
Change automatic transaxle uid
(severe service).See footnote (h).•••
Change automatic transaxle uid
(normal service).•
Replace spark plugs.An Emission
Control Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).
An Emission Control Service.
See footnote (i).•
Inspect engine accessory drive belt.
An Emission Control Service.
See footnote (m).•
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(h)Severe service is when the vehicle is mainly
driven under one or more of these conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system.
This service can be complex; you should have
your retailer perform this service. See Engine
Coolant on page 306 for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap,
and ller neck. Pressure test the cooling
system and pressure cap.
(j)A uid loss in any vehicle system could indicate
a problem. Have the system inspected and
repaired and the uid level checked. Add uid if
needed.(k)Or every 12 months, whichever occurs rst. If
you drive regularly under dusty conditions, the
lter may require replacement more often.
(l)If you drive regularly under dusty conditions,
inspect the lter at each engine oil change.
(m)Visually inspect belt for fraying, excessive
cracks, or obvious damage. Replace belt if
necessary.
Owner Checks and Services
These owner checks and services should be
performed at the intervals specied to help ensure
the safety, dependability, and emission control
performance of your vehicle. Your Saturn retailer
can assist you with these checks and services.
Be sure any necessary repairs are completed at
once. Whenever any uids or lubricants are added
to your vehicle, make sure they are the proper
ones, as shown inRecommended Fluids and
Lubricants on page 401.
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