warning Seat Alhambra 2005 Service Manual
[x] Cancel search | Manufacturer: SEAT, Model Year: 2005, Model line: Alhambra, Model: Seat Alhambra 2005Pages: 272, PDF Size: 6.35 MB
Page 153 of 272

Driving149
Safety FirstControls and equipment Tips and Maintenance Technical Data
A Au
ut
to
om
ma
at
ti
ic
c gge
ea
ar
r llo
oc
ck
k
When the ignition is switched on the selector lever is locked in the
positions "P P
" and "N N
".
To unlock press the brakes. This way, you will prevent involuntary
shifting of gears and moving of the vehicle.
When the selector lever is in the positions "P P
" and "N N
" the driver
will see a display on the digital screen of the instrument panel with
the message "PRESS BRAKES TO SHIFT GEAR WHILE CAR
STATIONARY". Furthermore, the shift area will display the symbol
which appeared earlier.
The selector lever lock is automatically unlocked in the "N N
" position
if the speed of 5 km/h is exceeded.
L Lo
oc
ck
k bbu
ut
tt
to
on
n
The lock button for the selector lever prevents the involuntary shift
of gears. By pressing this button the lever is unlocked.
The fig. 144shows the positions in which the button in the lever
must be pressed.
L Lo
oc
ck
k ffo
or
r rre
em
mo
ov
va
al
l oof
f iig
gn
ni
it
ti
io
on
n kke
ey
y
Once the ignition is switched on the key can only be removed if the
lever is in the position "P P
" (parking lock).
O On
nc
ce
e tth
he
e kke
ey
y iis
s rre
em
mo
ov
ve
ed
d tth
he
e sse
el
le
ec
ct
to
or
r lle
ev
ve
er
r rre
em
ma
ai
in
ns
s llo
oc
ck
ke
ed
d iin
n tth
he
e
p po
os
si
it
ti
io
on
n ""P
P"
".
.
K
H
Ha
an
nd
db
br
ra
ak
ke
e
Using the handbrake
To apply the handbrake pull lever up firmly. On hills the 1st gear or
with automaticgearbox the parking lock should also be engaged.
The handbrake should always be applied so firmly that it is not
possible to drive inadvertently with the handbrake on.
When handbrake is applied with the ignition on, the brake warning
lamp comes on.
To release handbrake, pull lever up slightly, press locking knob
(arrow) in and push lever right down.
Fig. 145TO8-029
Page 154 of 272

Driving150
I Ig
gn
ni
it
ti
io
on
n llo
oc
ck
k
Electronic engine block
When you switch the ignition on, the vehicle and the key
automatically compare data, which is shown by a warning lamp in
the dashboard
⇒"Warning lamps" chapter.
If the wrong (i.e. false) key is used, the car will not start and the
immobiliser warning lamp will come on.
K
Position of the ignition key
P Pe
et
tr
ro
ol
l een
ng
gi
in
ne
es
s
1Ignition and engine switched off:
Steering can be locked.
2Ignition on
3Starting engine
D Di
ie
es
se
el
l een
ng
gi
in
ne
es
s
1Fuel supply cut off and engine switched off:
Steering can be locked.
2Glow plugs/normal running position
To avoid unnecessary strain on the battery, do not use any other
major electrical equipment while the glow plugs are pre-heating.
3Starting engine
• • TTo
o ppr
re
ev
ve
en
nt
t tth
he
e vve
eh
hi
ic
cl
le
e rro
ol
ll
li
in
ng
g aaw
wa
ay
y iin
na
ad
dv
ve
er
rt
te
en
nt
tl
ly
y,
, yyo
ou
u ssh
ho
ou
ul
ld
d aal
lw
wa
ay
ys
s
a ap
pp
pl
ly
y tth
he
e hha
an
nd
db
br
ra
ak
ke
e ffi
ir
rm
ml
ly
y aaf
ft
te
er
r tth
he
e vve
eh
hi
ic
cl
le
e hha
as
s cco
om
me
e tto
o aa cco
om
mp
pl
le
et
te
e sst
to
op
p.
.
Y Yo
ou
u ssh
ho
ou
ul
ld
d aal
ls
so
o ppu
ut
t tth
he
e cca
ar
r iin
nt
to
o gge
ea
ar
r ((m
ma
an
nu
ua
al
l gge
ea
ar
rb
bo
ox
x)
) oor
r tth
he
e gge
ea
ar
r sse
el
le
ec
ct
to
or
r
l le
ev
ve
er
r iin
n ppo
os
si
it
ti
io
on
n ““P
P”
” ((a
au
ut
to
om
ma
at
ti
ic
c gge
ea
ar
rb
bo
ox
x)
).
.
• • PPl
le
ea
as
se
e nno
ot
te
e tth
ha
at
t tth
he
e hha
an
nd
db
br
ra
ak
ke
e mmu
us
st
t bbe
e rre
el
le
ea
as
se
ed
d cco
om
mp
pl
le
et
te
el
ly
y aaf
ft
te
er
r
a ap
pp
pl
li
ic
ca
at
ti
io
on
n.
. IIf
f tth
he
e hha
an
nd
db
br
ra
ak
ke
e iis
s oon
nl
ly
y ppa
ar
rt
tl
ly
y rre
el
le
ea
as
se
ed
d iit
t cco
ou
ul
ld
d lle
ea
ad
d tto
o
o ov
ve
er
rh
he
ea
at
ti
in
ng
g oof
f tth
he
e bbr
ra
ak
ke
es
s aan
nd
d tth
hu
us
s nne
eg
ga
at
ti
iv
ve
el
ly
y aaf
ff
fe
ec
ct
t tth
he
e ffu
un
nc
ct
ti
io
on
n oof
f tth
he
e
b br
ra
ak
ke
e ssy
ys
st
te
em
m.
. TTh
hi
is
s cco
ou
ul
ld
d aal
ls
so
o lle
ea
ad
d tto
o ppr
re
em
ma
at
tu
ur
re
e rre
ea
ar
r bbr
ra
ak
ke
e lli
in
ni
in
ng
g wwe
ea
ar
r.
.
K
W WA
AR
RN
NI
IN
NG
G
2
3
1
B8D-005Fig. 146
Page 156 of 272

Driving152
F Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
Do not warm engine up by running it with vehicle stationary. Drive off
straight away.
• Do not over-rev or use full throttle until the engine has reached
the normal operating temperature.
• • OOn
n vve
eh
hi
ic
cl
le
es
s wwi
it
th
h aa cca
at
ta
al
ly
yt
ti
ic
c cco
on
nv
ve
er
rt
te
er
r tth
he
e een
ng
gi
in
ne
e mmu
us
st
t nno
ot
t bbe
e
s st
ta
ar
rt
te
ed
d bby
y tto
ow
wi
in
ng
g tth
he
e vve
eh
hi
ic
cl
le
e iin
n eex
xc
ce
es
ss
s oof
f
5 50
0 mm.
. OOt
th
he
er
rw
wi
is
se
e uun
nb
bu
ur
rn
ne
ed
d ffu
ue
el
l cca
an
n ppa
as
ss
s iin
nt
to
o tth
he
e cco
on
nv
ve
er
rt
te
er
r aan
nd
d
l le
ea
ad
d tto
o dda
am
ma
ag
ge
e.
.
• • BBe
ef
fo
or
re
e ttr
ry
yi
in
ng
g tto
o sst
ta
ar
rt
t tth
he
e een
ng
gi
in
ne
e bby
y tto
ow
wi
in
ng
g,
, aan
n aat
tt
te
em
mp
pt
t ssh
ho
ou
ul
ld
d bbe
e
m ma
ad
de
e,
, iif
f ppo
os
ss
si
ib
bl
le
e,
, tto
o uus
se
e tth
he
e bba
at
tt
te
er
ry
y oof
f aan
no
ot
th
he
er
r vve
eh
hi
ic
cl
le
e
⇒"
"S
St
ta
ar
rt
t uup
p
h he
el
lp
p"
" cch
ha
ap
pt
te
er
r.
.
K
Petrol engines
These engines are equipped with a petrol injection system that
automatically supplies the correct fuel/air mixture at all ambient
temperatures.
W Wh
he
en
n een
ng
gi
in
ne
e iis
s cco
ol
ld
d oor
r aat
t oop
pe
er
ra
at
ti
in
ng
g tte
em
mp
pe
er
ra
at
tu
ur
re
e ddo
o nno
ot
t aac
cc
ce
el
le
er
ra
at
te
e
before or during the starting procedure.
If the engine does not start at once, stop using the starter after 10
seconds. wait about half a minute and then try again.
If the engine still does not start, the electric fuel pump fuse may
have blown
⇒"Fuses" chapter.
W Wh
he
en
n tth
he
e een
ng
gi
in
ne
e iis
s vve
er
ry
y hho
ot
t
it may be necessary to accelerate
slightly after the engine has started.
K
Diesel engines
G Gl
lo
ow
w ppl
lu
ug
g ssy
ys
st
te
em
m
After switching to the driving position (ignition on), the required
glow plug warm-up time is indicated by a lamp which is controlled
by the coolant temperature
⇒"Instruments" chapter.
S St
ta
ar
rt
ti
in
ng
g aa cco
ol
ld
d een
ng
gi
in
ne
e
Ambient temperature above +5°C:
The engine can be started without preglow. Do not depress throttle
during the starting procedure.
Ambient temperature below +5°C:
• Turn the key in the ignition lock to position
2⇒ fig. 146⇒
"Ignition lock" chapter – the glow plug warning lamp comes on. It
goes out when the ignition temperature is reached.
W Wh
hi
il
le
e tth
he
e ggl
lo
ow
w ppl
lu
ug
gs
s aar
re
e wwo
or
rk
ki
in
ng
g ddo
o nno
ot
t ssw
wi
it
tc
ch
h oon
n aan
ny
y hhe
ea
av
vy
y
c cu
ur
rr
re
en
nt
t cco
on
ns
su
um
me
er
rs
s bbe
ec
ca
au
us
se
e tth
hi
is
s wwo
ou
ul
ld
d ppl
la
ac
ce
e aan
n uun
nn
ne
ec
ce
es
ss
sa
ar
ry
y llo
oa
ad
d
o on
n tth
he
e bba
at
tt
te
er
ry
y.
.
If despite this the engine does not start, the fuse may have blown
⇒"Fuses" chapter.
• When the warning lamp goes out, start the engine immediately.
Do not depress the accelerator while starting.
If the engine only fires irregularly, continue to operate the starter a
few seconds longer (30 seconds at maximum) until the engine
runs under its own power.
Page 166 of 272

Servobrake
Anti-locking brake system*
The ABS plays a major part in increasing the active safety of the
vehicle. The big advantage when compared with a conventional
brake system is that even when braking hard on a slippery road
surface the best possible steerability is retained for the road
condition because the wheels do not lock. S St
te
ee
er
ri
in
ng
g cco
on
nt
tr
ro
ol
l iis
s
t th
he
er
re
ef
fo
or
re
e mma
ai
in
nt
ta
ai
in
ne
ed
d,
, ggi
iv
vi
in
ng
g tth
he
e bbe
es
st
t ddr
ri
iv
vi
in
ng
g sst
ta
ab
bi
il
li
it
ty
y ppo
os
ss
si
ib
bl
le
e.
.
However, one must not expect the ABS system to shorten the
braking distance under all conditions. When driving on gravel or on
fresh snow covering a slippery surface, i.e. when one should be
driving very slowly and carefully, the stopping distance may even
be slightly longer.
Modifications to the vehicle (i.e.: the brake system or the drive-
train) may affect the antilock system operation*, for this reason we
advise you to bear in mind the instructions in the "Accessories"
chapter.H Ho
ow
w tth
he
e AAB
BS
S*
* ssy
ys
st
te
em
m wwo
or
rk
ks
s
An automatic check is made when a speed of approx. 6 km/h is
reached. When this happens a pumping noise can be heard.
When the turning speed of a wheel reaches a level which is too low
for the vehicle speed and it tends to lock, the brake pressure to
this wheel is reduced. On the front axle the brake pressure is
regulated for each wheel individually, whereas on the rear axle, the
pressure is regulated for both wheels at the same time. As a result
the braking effect is the same for both rear wheels and the driving
stability is retained as far as possible. T Th
hi
is
s rre
eg
gu
ul
la
at
ti
in
ng
g ppr
ro
oc
ce
es
ss
s
m ma
ak
ke
es
s iit
ts
se
el
lf
f kkn
no
ow
wn
n bby
y mmo
ov
ve
em
me
en
nt
t oof
f tth
he
e bbr
ra
ak
ke
e ppe
ed
da
al
l aan
nd
d iis
s
a ac
cc
co
om
mp
pa
an
ni
ie
ed
d bby
y nno
oi
is
se
es
s.
.
This is done deliberately as a warning to
the driver that a wheel or the wheels are in the locking range. S So
o
t th
ha
at
t tth
he
e AAB
BS
S cca
an
n rre
eg
gu
ul
la
at
te
e eef
ff
fe
ec
ct
ti
iv
ve
el
ly
y iin
n tth
hi
is
s rra
an
ng
ge
e tth
he
e bbr
ra
ak
ke
e ppe
ed
da
al
l
m mu
us
st
t rre
em
ma
ai
in
n dde
ep
pr
re
es
ss
se
ed
d –– oon
n nno
o aac
cc
co
ou
un
nt
t ssh
ho
ou
ul
ld
d iit
t bbe
e ppu
um
mp
pe
ed
d!
!
If a defect occurs on the ABS it is indicated by one or two warning
lamps.
K
162Intelligent technology
T
Th
he
e sse
er
rv
vo
o iis
s oop
pe
er
ra
at
te
ed
d bby
y aa vva
ac
cu
uu
um
m wwh
hi
ic
ch
h iis
s oon
nl
ly
y gge
en
ne
er
ra
at
te
ed
d wwh
he
en
n tth
he
e
e en
ng
gi
in
ne
e iis
s rru
un
nn
ni
in
ng
g.
. FFo
or
r tth
hi
is
s rre
ea
as
so
on
n tth
he
e vve
eh
hi
ic
cl
le
e ssh
ho
ou
ul
ld
d nno
ot
t bbe
e aal
ll
lo
ow
we
ed
d tto
o rro
ol
ll
l
w wi
it
th
h tth
he
e een
ng
gi
in
ne
e ssw
wi
it
tc
ch
he
ed
d oof
ff
f.
.
W Wh
he
en
n tth
he
e bbr
ra
ak
ke
e sse
er
rv
vo
o iis
s nno
ot
t wwo
or
rk
ki
in
ng
g bbe
ec
ca
au
us
se
e,
, ffo
or
r eex
xa
am
mp
pl
le
e,
, tth
he
e vve
eh
hi
ic
cl
le
e iis
s
b be
ei
in
ng
g tto
ow
we
ed
d oor
r aa dde
ef
fe
ec
ct
t hha
as
s ooc
cc
cu
ur
rr
re
ed
d oon
n tth
he
e bbr
ra
ak
ke
e sse
er
rv
vo
o iit
ts
se
el
lf
f,
, tth
he
e bbr
ra
ak
ke
e
p pe
ed
da
al
l mmu
us
st
t bbe
e ppr
re
es
ss
se
ed
d cco
on
ns
si
id
de
er
ra
ab
bl
ly
y hha
ar
rd
de
er
r tto
o cco
om
mp
pe
en
ns
sa
at
te
e ffo
or
r tth
he
e aab
bs
se
en
nc
ce
e
o of
f sse
er
rv
vo
o aas
ss
si
is
st
ta
an
nc
ce
e.
.
K
W WA
AR
RN
NI
IN
NG
G
H Ho
ow
we
ev
ve
er
r tth
he
e AAB
BS
S ssy
ys
st
te
em
m cca
an
nn
no
ot
t oov
ve
er
rc
co
om
me
e tth
he
e pph
hy
ys
si
ic
ca
al
l lli
im
mi
it
ts
s.
. TTh
hi
is
s mmu
us
st
t bbe
e
b bo
or
rn
ne
e iin
n mmi
in
nd
d ppa
ar
rt
ti
ic
cu
ul
la
ar
rl
ly
y oon
n ssl
li
ip
pp
pe
er
ry
y oor
r wwe
et
t rro
oa
ad
ds
s.
. WWh
he
en
n tth
he
e AAB
BS
S cco
om
me
es
s
i in
nt
to
o tth
he
e cco
on
nt
tr
ro
ol
l rra
an
ng
ge
e tth
he
e ssp
pe
ee
ed
d mmu
us
st
t iim
mm
me
ed
di
ia
at
te
el
ly
y bbe
e aad
da
ap
pt
te
ed
d tto
o tth
he
e rro
oa
ad
d
a an
nd
d ttr
ra
af
ff
fi
ic
c cco
on
nd
di
it
ti
io
on
ns
s.
. TTh
he
e iin
nc
cr
re
ea
as
se
ed
d aam
mo
ou
un
nt
t oof
f ssa
af
fe
et
ty
y aav
va
ai
il
la
ab
bl
le
e mmu
us
st
t nno
ot
t
t te
em
mp
pt
t oon
ne
e iin
nt
to
o tta
ak
ki
in
ng
g rri
is
sk
ks
s.
.
W
WA
AR
RN
NI
IN
NG
G
Page 168 of 272

164Intelligent technology
W
Wh
he
ee
el
ls
sp
pi
in
n cco
on
nt
tr
ro
ol
l ((T
TC
CS
S)
)
In vehicles with front wheel traction, the TCS lowers the engine
power to stop the wheel spinning when you accelerate. This feature
works at any speed in combination with the ABS. If there is an ABS
breakdown, the TCS stops working.
Vehicles fitted with TCS are also fitted with an electronic differential
lock (EDL).
The EDL makes it much easier, or even possible, to pull away,
accelerate and climb steep gradiants in unfavourable conditions.
The EDL works fully automatically – the driver does not need to do
anything at all.
It uses the ABS sensors to monitor the speed of the driving wheels.
Up to a speed of about 80 km/h (50 mph), a difference in speed of
the drive wheels of approximately 100 rpm caused by a slippery
road surface on o on
ne
e ssi
id
de
e
is balanced out by slowing down the
wheel which is slipping and thereby applying more driving force to
the other drive wheel through the differential.
T Th
hi
is
s cco
on
nt
tr
ro
ol
l ppr
ro
oc
ce
ed
du
ur
re
e cca
an
n bbe
e dde
et
te
ec
ct
te
ed
d bby
y tth
he
e sso
ou
un
nd
d iit
t mma
ak
ke
es
s.
.
I In
n oor
rd
de
er
r tto
o oob
bt
ta
ai
in
n tth
he
e bbe
es
st
t ppo
os
ss
si
ib
bl
le
e eef
ff
fe
ec
ct
t ffr
ro
om
m tth
he
e EED
DL
L,
, aal
lw
wa
ay
ys
s uus
se
e
t th
he
e ccl
lu
ut
tc
ch
h aan
nd
d aac
cc
ce
el
le
er
ra
at
to
or
r ppe
ed
da
al
ls
s aac
cc
co
or
rd
di
in
ng
g tto
o tth
he
e rro
oa
ad
d
c co
on
nd
di
it
ti
io
on
ns
s.
.To ensure that the brake disc of the braked wheel does not
overheat, the EDL will automatically switch itself off if excessive
demands are placed on it. The vehicle remains operational and has
the same characteristics as a vehicle without EDL. For this reason,
the switching off of the EDL is not noticed.
As soon as the brakes have cooled off, the EDL will switch itself
back on again.
If the ABS warning lamp lights up there may be a fault present in
the EDL. Take the vehicle to a Technical Service Centre as soon as
possible!
The TCS connects automatically once the engine is started. If
necessary, it can be connected or disconnected by pressing shortly
the button located on the central console.
When the TCS is switched off a pilot light comes on.
You should normally always have the TCS on. Only in exceptional
circumstances when you want the wheels to spin should you
switch it off. For instance:
– When you are using snow chains.
– When driving in deep snow or on a soft surface.
– When the car is stuck, to “rock” it out, and
W Wh
he
en
n aac
cc
ce
el
le
er
ra
at
ti
in
ng
g oon
n aa ssl
li
ip
pp
pe
er
ry
y rro
oa
ad
d ssu
ur
rf
fa
ac
ce
e,
, ee.
.g
g.
. oon
n iic
ce
e oor
r ssn
no
ow
w,
, uus
se
e tth
he
e
a ac
cc
ce
el
le
er
ra
at
to
or
r ppe
ed
da
al
l cca
ar
re
ef
fu
ul
ll
ly
y.
. TTh
he
e wwh
he
ee
el
ls
s cca
an
n ssp
pi
in
n,
, eev
ve
en
n wwi
it
th
h EED
DL
L,
, aan
nd
d tth
hu
us
s
i im
mp
pa
ai
ir
r ddr
ri
iv
vi
in
ng
g sst
ta
ab
bi
il
li
it
ty
y.
.
W
WA
AR
RN
NI
IN
NG
G
T Th
he
e sst
ty
yl
le
e oof
f ddr
ri
iv
vi
in
ng
g mmu
us
st
t aal
lw
wa
ay
ys
s bbe
e aad
da
ap
pt
te
ed
d tto
o ssu
ui
it
t tth
he
e rro
oa
ad
d ssu
ur
rf
fa
ac
ce
e aan
nd
d
t tr
ra
af
ff
fi
ic
c cco
on
nd
di
it
ti
io
on
ns
s.
. TTh
he
e iin
nc
cr
re
ea
as
se
ed
d ssa
af
fe
et
ty
y oof
ff
fe
er
re
ed
d bby
y tth
he
e EED
DL
L ssh
ho
ou
ul
ld
d nno
ot
t
e en
nc
co
ou
ur
ra
ag
ge
e oon
ne
e tto
o tta
ak
ke
e uun
nn
ne
ec
ce
es
ss
sa
ar
ry
y rri
is
sk
ks
s.
.
W
WA
AR
RN
NI
IN
NG
G
Page 169 of 272

165 Intelligent technology
Safety FirstControls and equipment Tips and Maintenance Technical Data
– To go up slopes where each traction wheel is on a surface with a
very different grip (I.e. ice on the left, dry asphalt on the right). The
EDS continues to function under these conditions.
Afterwards you should always reconnect this device.
N No
ot
te
e
For the TCS to work properly all four wheels should be the same. Otherwise
engine performance may be reduced.
⇒“Changing wheels”. K
E El
le
ec
ct
tr
ro
on
ni
ic
c SSt
ta
ab
bi
il
li
it
ty
y PPr
ro
og
gr
ra
am
m ((E
ES
SP
P)
)*
*
The ESP increases the control over the vehicle in situations such as
accelerating or in turns.
The ESP expands the functions of the ABS/TCS and decreases
under any circumstance the risk of skidding. This contributes to an
improved stability of the vehicle.The system works in the realm of speed in relation to the ABS. In
case of a failure of the ABS, the ESP will also fail.
The ESP connects automatically when the engine is switched on
and checks itself.
If needed, the system can be switched on or off by pressing the
button.
When the system is off, the ESP warning light will light up
⇒
"Warning lights" chapter.
The ESP should always be connected. Only in exceptional cases,
when the skidding effect is desired under extremely sporty
conditions, the system can be disconnected.
Afterwards the system should be reconnected.
The ABS and EDS
⇒"Switches" chapter remain connected even
when the ESP is off.
F Fu
un
nc
ct
ti
io
on
ni
in
ng
g
The electronic stability program encompasses the ABS, EDS and
TCS. In addition to all available data for these functions, the ESP
control unit needs additional measurements supplied by high
precision sensors. The measuring data consists of the speed at
which the vehicle turns around its vertical axis, acceleration,
pressure on brakes and the turn of the steering wheel.
With the help of the steering wheel sensor and the vehicle’s
speed, the desired direction is determined and constantly
compared to the vehicle’s real behavior. When differences occur,
such as incipient skidding, the ESP automatically brakes the
adequate wheel.
D Dr
ri
iv
vi
in
ng
g sst
ty
yl
le
e ssh
ho
ou
ul
ld
d aal
lw
wa
ay
ys
s bbe
e mmo
od
di
if
fi
ie
ed
d tto
o ssu
ui
it
t tth
he
e ttr
ra
af
ff
fi
ic
c aan
nd
d rro
oa
ad
d
c co
on
nd
di
it
ti
io
on
ns
s.
. TTh
he
e ggr
re
ea
at
te
er
r ssa
af
fe
et
ty
y ppr
ro
ov
vi
id
de
ed
d bby
y tth
he
e TTC
CS
S ssh
ho
ou
ul
ld
d nno
ot
t lle
ea
ad
d yyo
ou
u tto
o
t ta
ak
ke
e ggr
re
ea
at
te
er
r rri
is
sk
ks
s.
.
W
WA
AR
RN
NI
IN
NG
G
Page 191 of 272

187 Checking and refilling
Safety FirstControls and equipment Tips and Maintenance Technical Data
P
Pe
et
tr
ro
ol
l een
ng
gi
in
ne
e
D Di
ie
es
se
el
l een
ng
gi
in
ne
eM Mo
on
no
o-
-g
gr
ra
ad
de
e ooi
il
l
Mono-grade oils cannot be used throughout the whole year due to
their limited range of viscosity
2).
These oils are only useful in a climate that is constantly very cold or
very warm.
E En
ng
gi
in
ne
e ooi
il
l aad
dd
di
it
ti
iv
ve
es
s
No type of additive should be mixed with the engine oil. The
deterioration caused by these additives is not covered by the
guarantee.
N No
ot
te
e
Before a long trip, we recommend finding an engine oil that conforms to the
corresponding VW specifications and keeping it in the vehicle. In this way
the required oil will be available if needed.
K
D De
en
no
om
mi
in
na
at
ti
io
on
nS
Sp
pe
ec
ci
if
fi
ic
ca
at
ti
io
on
nC
Co
om
mm
me
en
nt
ts
s
A – synthetic oilVW 502 00 /Dated after
VW 500 00 1-97
B –
mineral oilVW 501 01Dated after
1-97
A/B –
multi-grade oilACEA A2 or A3 or Dated after
even API SH/SJ 1-97
D De
en
no
om
mi
in
na
at
ti
io
on
nS
Sp
pe
ec
ci
if
fi
ic
ca
at
ti
io
on
nC
Co
om
mm
me
en
nt
ts
s
A – synthetic oilVW 505 011)Dated after
1-97
B –
mineral oilVW 505 00Dated after
1-97
A/B –
multi-grade oilACEA A2 or A3 or Dated after
even API CD/CF 1-97
1)Diesel engines that have fuel injection based on a fuel injector pump should use only
oil specification VW 505 01. Avoid the use of any other oil type than VW 505 01 for this
engine. Warning! Possible engine damage!
2)Viscosity: Oil density
Page 196 of 272

192Checking and refilling
Checking fluid level
The fluid level must always be between the “M
MA
AX
X” and “M
MI
IN
N”
marks to ensure perfect operation.
The level of fluid tends to sink slightly when the vehicle is used
due to the automatic adjustment of brake linings. This is quite
normal.
If the level sinks noticeably in a short time or drops below the
“
M MI
IN
N” mark, however, the system may be leaking. A low fluid level
in the reservoir is indicated by the brake warning lamp lighting up
⇒“Warning lamps” chapter. G Go
o tto
o aa TTe
ec
ch
hn
ni
ic
ca
al
l SSe
er
rv
vi
ic
ce
e CCe
en
nt
tr
re
e
i im
mm
me
ed
di
ia
at
te
el
ly
y aan
nd
d hha
av
ve
e tth
he
e bbr
ra
ak
ke
e ssy
ys
st
te
em
m cch
he
ec
ck
ke
ed
d.
.
K
Renewing the brake fluid
Brake fluid absorbs moisture. In the course of time it takes in water
from the atmosphere. Too high a content of water in the brake fluid
system can cause corrosion damage. Furthermore the boiling point
of the brake fluid is reduced considerably. F Fo
or
r tth
hi
is
s rre
ea
as
so
on
n tth
he
e
b br
ra
ak
ke
e ffl
lu
ui
id
d mmu
us
st
t bbe
e rre
en
ne
ew
we
ed
d eev
ve
er
ry
y ttw
wo
o yye
ea
ar
rs
s.
.
Only our genuine brake fluid should be used (specification
according to US FM VSS 116 DOT 4 Standard). The fluid must be
new.
C Ca
au
ut
ti
io
on
n
Remember also that brake fluid will attack the paintwork.
Fig. 161
W Wh
he
en
n tth
he
e bbr
ra
ak
ke
e ffl
lu
ui
id
d bbe
ec
co
om
me
es
s tto
oo
o ool
ld
d,
, vva
ap
po
ou
ur
r bbu
ub
bb
bl
le
es
s cca
an
n ffo
or
rm
m iin
n tth
he
e
b br
ra
ak
ke
e ssy
ys
st
te
em
m wwh
he
en
n tth
he
e bbr
ra
ak
ke
es
s aar
re
e uus
se
ed
d vvi
ig
go
or
ro
ou
us
sl
ly
y.
. TTh
he
e eef
ff
fi
ic
ci
ie
en
nc
cy
y oof
f tth
he
e
b br
ra
ak
ke
es
s aan
nd
d tth
hu
us
s tth
he
e vve
eh
hi
ic
cl
le
e ssa
af
fe
et
ty
y aar
re
e sse
er
ri
io
ou
us
sl
ly
y rre
ed
du
uc
ce
ed
d.
.
W
WA
AR
RN
NI
IN
NG
G
B Br
ra
ak
ke
e ffl
lu
ui
id
d iis
s ppo
oi
is
so
on
no
ou
us
s!
! IIt
t mmu
us
st
t tth
he
er
re
ef
fo
or
re
e oon
nl
ly
y bbe
e sst
to
or
re
ed
d iin
n tth
he
e ccl
lo
os
se
ed
d
o or
ri
ig
gi
in
na
al
l cco
on
nt
ta
ai
in
ne
er
r oou
ut
t oof
f rre
ea
ac
ch
h oof
f cch
hi
il
ld
dr
re
en
n.
.
W
WA
AR
RN
NI
IN
NG
G
AL0-047
Page 197 of 272

193 Checking and refilling
Safety FirstControls and equipment Tips and Maintenance Technical Data
F
Fo
or
r tth
he
e ssa
ak
ke
e oof
f tth
he
e een
nv
vi
ir
ro
on
nm
me
en
nt
t
Because of the disposal problems, the special tools necessary and the
specialist knowledge required, brake fluid should preferably be changed at
a Technical Service Centre.
It is advisable to have the fluid change done during an Inspection
Service.
K
B Ba
at
tt
te
er
ry
y
Warnings on handling the battery
Wear eye protection
Battery acid is very corrosive and caustic. Wear
protective gloves and eye protection!
Fires, sparks, naked lights and smoking are
prohibited!
A highly explosive mixture of gases is given off when
the battery is under charge.
Keep children away from acid and batteries!
• • WWe
ea
ar
r eey
ye
e ppr
ro
ot
te
ec
ct
ti
io
on
n.
. DDo
o nno
ot
t aal
ll
lo
ow
w ppa
ar
rt
ti
ic
cl
le
es
s cco
on
nt
ta
ai
in
ni
in
ng
g aac
ci
id
d oor
r lle
ea
ad
d tto
o
c co
om
me
e iin
nt
to
o cco
on
nt
ta
ac
ct
t wwi
it
th
h tth
he
e eey
ye
es
s,
, ssk
ki
in
n oor
r ccl
lo
ot
th
he
es
s.
.
• • BBa
at
tt
te
er
ry
y aac
ci
id
d iis
s hhi
ig
gh
hl
ly
y cca
au
us
st
ti
ic
c.
. AAl
lw
wa
ay
ys
s wwe
ea
ar
r ppr
ro
ot
te
ec
ct
ti
iv
ve
e ggl
lo
ov
ve
es
s aan
nd
d ggl
la
as
ss
se
es
s.
.
D Do
o nno
ot
t tti
ip
p bba
at
tt
te
er
ry
y –– aac
ci
id
d cca
an
n ssp
pi
il
ll
l oou
ut
t oof
f tth
he
e vve
en
nt
ts
s.
.
S Sh
ho
ou
ul
ld
d aac
ci
id
d cco
om
me
e iin
nt
to
o cco
on
nt
ta
ac
ct
t wwi
it
th
h tth
he
e eey
ye
es
s,
, rri
in
ns
se
e ffo
or
r sse
ev
ve
er
ra
al
l mmi
in
nu
ut
te
es
s
u us
si
in
ng
g ccl
le
ea
an
n rru
un
nn
ni
in
ng
gw
wa
at
te
er
r.
. SSe
ee
ek
k mme
ed
di
ic
ca
al
l aas
ss
si
is
st
ta
an
nc
ce
e iim
mm
me
ed
di
ia
at
te
el
ly
y.
. SSh
ho
ou
ul
ld
d
a ac
ci
id
d cco
om
me
e iin
nt
to
o cco
on
nt
ta
ac
ct
t wwi
it
th
h ssk
ki
in
n oor
r ccl
lo
ot
th
he
es
s,
, nne
eu
ut
tr
ra
al
li
is
se
e iim
mm
me
ed
di
ia
at
te
el
ly
y uus
si
in
ng
g
a an
n aal
lk
ka
al
li
in
ne
e sso
oa
ap
p sso
ol
lu
ut
ti
io
on
n aan
nd
d rri
in
ns
se
e tth
hr
ro
ou
ug
gh
hl
ly
y.
. SSh
ho
ou
ul
ld
d aac
ci
id
d iin
na
ad
dv
ve
er
rt
te
en
nt
tl
ly
y bbe
e
d dr
ru
un
nk
k,
, sse
ee
ek
k mme
ed
di
ic
ca
al
l aat
tt
te
en
nt
ti
io
on
n iim
mm
me
ed
di
ia
at
te
el
ly
y.
.
• • KKe
ee
ep
p wwe
el
ll
l ccl
le
ea
ar
r oof
f nna
ak
ke
ed
d ffl
la
am
me
e aan
nd
d ssp
pa
ar
rk
ks
s.
. DDo
o nno
ot
t ssm
mo
ok
ke
e.
. AAv
vo
oi
id
d
g ge
en
ne
er
ra
at
ti
in
ng
g ssp
pa
ar
rk
ks
s wwh
he
en
n hha
an
nd
dl
li
in
ng
g cca
ab
bl
le
es
s aan
nd
d eel
le
ec
ct
tr
ri
ic
ca
al
l cco
om
mp
po
on
ne
en
nt
ts
s.
.
A Av
vo
oi
id
d ssh
ho
or
rt
t cci
ir
rc
cu
ui
it
ts
s.
. NNe
ev
ve
er
r ssh
ho
or
rt
t bba
at
tt
te
er
ry
y tte
er
rm
mi
in
na
al
ls
s –– dda
an
ng
ge
er
r oof
f iin
nj
ju
ur
ry
y ffr
ro
om
m
h hi
ig
gh
h een
ne
er
rg
gy
y ssp
pa
ar
rk
ks
s.
.
• • WWh
he
en
n bba
at
tt
te
er
ry
y iis
s bbe
ei
in
ng
g cch
ha
ar
rg
ge
ed
d,
, aa hhi
ig
gh
hl
ly
y eex
xp
pl
lo
os
si
iv
ve
e mmi
ix
xt
tu
ur
re
e oof
f gga
as
ss
se
es
s iis
s
p pr
ro
od
du
uc
ce
ed
d.
.
• • KKe
ee
ep
p aac
ci
id
d aan
nd
d bba
at
tt
te
er
ry
y oou
ut
t oof
f tth
he
e rre
ea
ac
ch
h oof
f cch
hi
il
ld
dr
re
en
n.
.
• • DDi
is
sc
co
on
nn
ne
ec
ct
t ppo
os
si
it
ti
iv
ve
e tte
er
rm
mi
in
na
al
l oof
f bba
at
tt
te
er
ry
y bbe
ef
fo
or
re
e ddo
oi
in
ng
g aan
ny
y wwo
or
rk
k oon
n tth
he
e
e el
le
ec
ct
tr
ri
ic
ca
al
l ssy
ys
st
te
em
m.
. WWh
he
en
n cch
ha
an
ng
gi
in
ng
g bbu
ul
lb
bs
s iit
t iis
s ssu
uf
ff
fi
ic
ci
ie
en
nt
t tto
o ssw
wi
it
tc
ch
h tth
he
e lla
am
mp
ps
s
o of
ff
f.
.
• • WWh
he
en
n ddi
is
sc
co
on
nn
ne
ec
ct
ti
in
ng
g tth
he
e bba
at
tt
te
er
ry
y ffr
ro
om
m tth
he
e vve
eh
hi
ic
cl
le
e eel
le
ec
ct
tr
ri
ic
ca
al
l ssy
ys
st
te
em
m ffi
ir
rs
st
t
d di
is
sc
co
on
nn
ne
ec
ct
t tth
he
e nne
eg
ga
at
ti
iv
ve
e cca
ab
bl
le
e aan
nd
d tth
he
en
n tth
he
e ppo
os
si
it
ti
iv
ve
e cca
ab
bl
le
e.
.
T Th
he
e bba
at
tt
te
er
ry
y mmu
us
st
t nno
ot
t bbe
e ddi
is
sc
co
on
nn
ne
ec
ct
te
ed
d wwi
it
th
h tth
he
e een
ng
gi
in
ne
e rru
un
nn
ni
in
ng
g,
, aas
s tth
hi
is
s wwi
il
ll
l
d da
am
ma
ag
ge
e tth
he
e eel
le
ec
ct
tr
ri
ic
ca
al
l ssy
ys
st
te
em
m ((e
el
le
ec
ct
tr
ro
on
ni
ic
c cco
om
mp
po
on
ne
en
nt
ts
s)
).
.
• • WWh
he
en
n rre
ec
co
on
nn
ne
ec
ct
ti
in
ng
g tth
he
e bba
at
tt
te
er
ry
y,
, ffi
ir
rs
st
t cco
on
nn
ne
ec
ct
t tth
he
e ppo
os
si
it
ti
iv
ve
e cca
ab
bl
le
e,
, tth
he
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Page 198 of 272

194Checking and refilling
C
Ca
au
ut
ti
io
on
n
Do not disconnect the vehicle battery when the ignition is on or when the
engine is running, as the electrical system (electronic components) could
otherwise be damaged.
In order to protect the casing from UV radiation, do not expose vehicle
battery to direct sunlight.
K
Location
The battery is in the engine compartment.
To start with the help of another battery
⇒"Emergency starting"
chapter.
K
Checking acid level
Please refer to the warning notes in the chapter "Engine
compartment" before starting any type of work on the engine or
the engine compartment.
The acid/electrolyte level should be checked regularly in the
following cases:
– high mileage
– in countries with a warm climate
– old battery
The battery is otherwise service-free.
The acid level should always be around the
m ma
ax
x.
.mark on the
longside of the battery. It should never be filled above the
m ma
ax
x.
.
mark nor be allowed to drop below the m
mi
in
n.
.mark.
We recommend that the electrolyte level be checked and corrected
by a Technical Service Centre.
B Ba
at
tt
te
er
ry
y wwi
it
th
h aa mma
ag
gi
ic
c eey
ye
e*
*
A round viewing window is located on the upper side of the battery
⇒arrow, fig. 162. This magic eye will change its color according to
the charge condition or the acid level of the battery.
Air bubbles can distort the true color. You should, therefore, tap
carefully on the magic eye.
If the display in the viewing window hasn no
o cco
ol
lo
or
r oor
r iis
s lli
ig
gh
ht
t yye
el
ll
lo
ow
w
,
the acid level in the battery is too low. Distilled water must be
added. We recommend that the battery be replaced if it is older
than 5 years.
We recommend that the electrolyte level be checked and corrected
by a Technical Service Centre.
KFig. 162AL0-048