ESP Seat Alhambra 2008 Workshop Manual

Accessories, parts replacement and modifications
202Accessories, parts replacement and modificationsAccessories and partsAlways consult an Authorised Service Centre before
purchasing accessories and parts.Your vehicle is designed to offer a high standard of active and passive safety.
Before purchasing accessories and parts, and before making technical
changes to your car, we recommend that you consult your Authorised Service
Centre.
SEAT dealerships will be happy to provide you with the latest information
about the use, legal requirements and recommendations from the manufac-
turer regarding accessories and parts.
We recommend you use only SEAT Approved Accessories
® and SEAT
Approved Spare Parts
®. This way, SEAT can guarantee that the product in
question is suitable, reliable and safe. Authorised Service Centres have the
necessary experience and facilities to ensure that parts are installed correctly
and professionally.
Despite continuous observation of the market, SEAT is not able to assess the
reliability, safety and suitability of parts not approved by SEAT. For this reason
SEAT cannot assume responsibility for any non-genuine parts used, even if
these parts have been approved by an official testing agency or are covered
by an official approval certificate.
Any equipment subsequently installed which has a direct effect on the
vehicle and/or the way it is driven (e.g. cruise control system or electronically-
controlled suspension) must be approved by SEAT for use in your vehicle and
bear the e mark (the European Union's authorisation symbol).
If any additional electrical components are fitted which do not serve to
control the vehicle itself (for instance a refrigerator box, laptop or ventilator fan, etc.), these must bear the
CE mark (European Union manufacturer
conformity declaration).
WARNING
Accessories, for example telephone holders or drink holders, should never
be fitted on the covers of, or within the working range of, the airbags. If
they are, there is a danger of resulting injury if the airbag is triggered in an
accident.ModificationsModifications must always be carried out according to our
specifications.Unauthorised modifications to the electronic components or software in the
vehicle may cause malfunctions. Due to the way the electronic components
are linked together in networks, other systems may be affected by the faults.
This can seriously impair safety, lead to excessive wear of components, and
also invalidate your vehicle registration documents.
SEAT Authorised Service Centres cannot be held liable for any damage
caused by modifications and/or work performed incorrectly.
For this reason, we recommend that all work should be performed by an
Authorised Service Centre using genuine and SEAT
® approved parts and
accessories .
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Checking and refilling levels
206Checking and refilling levelsRefillingThe tank filler neck is located at the rear right-hand side of the vehicle.
The tank flap is locked and unlocked automatically by the central locking
system.
The fuel tank holds about 70 litres.
The tank cap can, once unscrewed, be hung on the tank flap ⇒fig. 137.
After filling up, screw the tank cap back in firmly and close the tank flap until
it engages.
WARNING
All legal stipulations must be observed when transporting a reserve
supply. For safety reasons, we do not recommend carrying a spare fuel
canister in the vehicle. The canister could be damaged in an accident and
leak.
Caution
•
Never run the fuel tank empty on vehicles equipped with a catalytic
converter. An irregular fuel supply could cause misfiring. In this way the fuel
can arrive without burning the exhaust system, which could cause the cata-
lyser to overheat resulting in damage.
•
Spilt fuel should be removed from the vehicle paint finish as quickly as
possible as the paint could otherwise be damaged. Especially if biodiesel
fuel is being used ⇒page 207.For the sake of the environment
If the automatic filler nozzle is operated correctly, it will switch itself off as
soon as the tank is “full”. Never attempt to fill beyond this point, as this will
fill the expansion chamber. Fuel may leak out if ambient conditions are
warm.
Fig. 137 Tank filler neck
and tank flap
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Checking and refilling levels207
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Petrol typesThe correct petrol types are listed on a sticker inside the fuel
tank flap.Only unleaded petrol, corresponding to the standard DIN EN 228 , may be
used for vehicles with catalytic converters (EN = “European Norm”).
Fuel types are differentiated by the octane rating, e.g: 91, 95, 98 RON (RON
= “Regulation Octane Number, unit for determining the knock resistance of
petrol”). You may use petrol with a higher octane number than the one recom-
mended for your engine. However, this has no advantage in terms of fuel
consumption and engine power. If, in exceptional circumstances, the correct
octane rating is not available:•
For engines which require Premium unleaded petrol (95 RON) the
following is valid: Regular unleaded fuel with 91 RON can also be used. This
can, however, result in a slight loss of power under certain driving conditions.
•
For engines which require Premium unleaded petrol (98 RON) the
following is valid: Premium unleaded fuel with 95 RON can also be used. This
can, however, result in a slight loss of power under certain driving conditions.
– If premium unleaded petrol is not available, the engine can be run on
regular unleaded petrol with 91 RON as an “emergency measure”. In this
case only use moderate engine speeds and a light throttle. Avoid using full
throttle. Fill up with premium petrol as soon as possible.Caution
•
Petrol that follows EN 228 may be mixed with small quantities of ethanol.
However, the so-called “bioethanol fuels” available at commercial establish-
ments with reference E50 or E85, which contain a high percentage of ethanol,
may not be used, as they will damage the fuel system.
•
Even one tankfull of leaded fuel would permanently impair the efficiency
of the catalytic converter.
•
High engine speed and full throttle can damage the engine when using
petrol with an octane rating lower than the correct grade for the engine.For the sake of the environment
Just one full tank of leaded fuel would seriously impair the efficiency of the
catalytic converter.DieselDiesel*Diesel fuel must correspond to DIN EN 590 (EN = “European standard”). It
must have a cetane number (CN) of at least 51. The cetane number indicates
the ignition quality of the diesel fuel.
Notes on filling with fuel ⇒page 206.RME fuel*The biodiesel fuel must comply with the DIN EN 14.214 (FAME) Standard.•
Biodiesel is a methylester obtained from rapeseed oil.
•
DIN is a German abbreviation for “ Deutsches Institut für N ormung e.V.”,
the German standards institute.
•
EN means European Norm.
•
FAME is the English abbreviation “ Fatty Acid Methyl Ester”
Your Authorised Service Centre can also be consulted to know if the vehicle
has been prepared for biodiesel use.
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Checking and refilling levels
214
NoteBefore a long trip, we recommend finding an engine oil that conforms to the
corresponding VW specifications and keeping it in the vehicle. This way, the
correct engine oil will always be available for a top-up if needed.Checking the engine oil level
The engine oil dipstick indicates the level of the oil.Before opening the bonnet, read and observe the warnings
⇒page 209.
– Park the vehicle on an even surface.
– Stop the engine and wait a few minutes for the oil to drain back into the sump.
–Raise the bonnet ⇒ page 211. – Pull out the dipstick.
– Wipe the dipstick with a cloth and insert it again, pushing it in as
far as it will go.
– Then pull the dipstick out again and check the oil level.
– Replace the dipstick, pushing it in as far as it will go.
If the oil level is in area ⇒fig. 141 , you must not top up with oil.
If the oil level is in area , you may top up with oil (approx. 0,5 l).
If the oil level is in area , you must top up with oil (approx. 1,0 l).
It is normal for the engine to consume a certain amount of oil. Consumption
can be up to 1.0 litres per 1,000 km. For this reason the engine oil level must
be checked at regular intervals, preferably when filling the tank and before a
journey.
When the engine is working hard, for instance during sustained high-speed
motorway cruising in summer, when towing a trailer or climbing on mountain
passes, the oil level should preferably be kept within area (but not above).
WARNING
Special care must be taken when working on the engine or on components
in the engine compartment.•
When working in the engine compartment, always observe the safety
warnings ⇒page 209.Caution
If the oil level is above the area do not start the engine. This could result
in damage to the engine and catalytic converter. Contact SEAT Service
Centre
®.
Fig. 141 Dipstick
AA
ABAC
AA
AA
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Checking and refilling levels215
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Topping up engine oil


Top up gradually with small quantities of oil.
Before opening the bonnet, read and observe the warnings ⇒ in
“Safety instructions on working in the engine compartment” on
page 209.
– Unscrew cap from oil filler opening ⇒fig. 142 .
– Top-up oil in small amounts, using the correct oil.
– To avoid over-filling with engine oil, you should top-up using small quantities, wait a while and check the oil level before
adding any more oil.
– As soon as the oil level is in area , carefully close the cap.The position of the oil filler opening is shown in the corresponding engine
compartment diagram ⇒ page 262. Engine oil specification
⇒page 212.
WARNING
Oil is highly inflammable! Ensure that no oil comes into contact with hot
engine components when topping up.
Caution
If the oil level is above the area do not start the engine. This could result
in damage to the engine and catalytic converter. Contact a qualified work-
shop.
For the sake of the environment
The oil level must never be above area . Otherwise oil can be drawn in
through the crankcase breather and escape into the atmosphere via the
exhaust system.Changing engine oil
The engine oil must be changed at the intervals given in the
service schedule.We recommend that you have the engine oil changed by an Authorised
Service Centre.
The two different oil change intervals are shown in the Inspection and Main-
tenance Plan.
WARNING
Only change the oil yourself if you have the specialist knowledge required!
Fig. 142 In the engine
compartment: Engine oil
filler cap
AB
AA
AA
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Checking and refilling levels217
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Caution
•
Other additives may give considerably inferior corrosion protection. The
resulting corrosion in the cooling system can lead to a loss of coolant,
causing serious damage to the engine.
•
The coolant additive G 12+ (purple) can be mixed with the additive G 12
(red) or G 11. Never mix G12 (red colour) with G 11.
Checking the coolant level and topping up

The correct coolant level is important for fault-free func-
tioning of the engine cooling system.Before opening the bonnet, read and observe the warnings ⇒ in
“Safety instructions on working in the engine compartment” on
page 209. Opening the coolant expansion tank
– Switch off the engine and allow it to cool.
– To prevent scalding, cover the cap on the expansion tank with a
thick cloth and carefully unscrew the cap ⇒.
Checking coolant level
– Look into the open coolant expansion tank and read off the coolant level.
– If the level is underneath the “MIN” mark, top up with coolant.
To p p i n g u p c o o l a n t
–Only use new coolant.
– Do not fill above the “MAX” mark.
Closing the coolant expansion tank
– Screw the cap on again tightly.
The position of the coolant expansion reservoir is shown in the corresponding
engine compartment diagram ⇒page 262.
Make sure that the coolant meets the required specifications ⇒page 216.
Do not use a different type of additive if coolant additive G 12+, is not avail-
able. In this case use only water and bring the coolant concentration back up
to the correct level as soon as possible by putting in the specified additive
⇒ page 216.
Always top up with new coolant.
Do not fill above the “MAX” mark. Otherwise the excess coolant will be forced
out of the cooling system when the engine is hot.
Fig. 143 In the engine
compartment: Coolant
expansion tank cap
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Checking and refilling levels221
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
– Insert a new wiper blade of the same length and design in the
direction of arrow and hook the blade back onto the wiper
arm.
– Now pull the wiper blade against the direction of arrow until it engages.
– Push the wiper arm back against the glass.These are available from SEAT Service
®.
If the wiper scrapes , it should be replaced if damaged, or cleaned if soiled.
If this does not produce the desired results, the setting angle of the wind-
screen wiper arms might be incorrect. They should be checked by a qualified
workshop and corrected if necessary.
WARNING
Do not drive unless you have good visibility through all windows!•
Clean the windscreen wiper blades and all windows regularly.
•
The wiper blades should be changed once or twice a year.Caution
•
Damaged or dirty windscreen wipers could scratch the windscreen.
•
Never use fuel, nail varnish remover, paint thinner or similar products to
clean the windows. This could damage the windscreen wiper blades.
•
Never move the windscreen wiper or windscreen wiper arm manually - this
could cause damage!Note
•
The wiper arms can be moved to the service position only when the
bonnet is properly closed.
Brake fluidChecking the brake fluid level
The brake fluid is checked at the intervals given in the service
schedule.– Read off the fluid level at the transparent brake fluid reservoir. It should always be between the “MIN” and “MAX” marks.The position of the brake fluid reservoir is shown in the corresponding engine
compartment diagram ⇒page 262. The brake fluid reservoir has a black and
yellow cap.
The brake fluid level drops slightly when the vehicle is being used as the
brake pads are automatically adjusted as they wear.
A2
A2
Fig. 148 In the engine
compartment: Brake fluid
reservoir cover
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Checking and refilling levels
224•
If the vehicle is left standing in cold conditions for a long period, protect
the battery from frost. If it “freezes” it will be damaged.
Checking the electrolyte level
The electrolyte level should be checked regularly in high-
mileage vehicles, in hot countries and in older batteries.– Open the bonnet and open the battery cover at the front ⇒ in
“Safety instructions on working in the engine compartment” on
page 209 ⇒ in “Warnings on handling the battery” on
page 223.
– Check the colour display in the "magic eye" on the top of the battery.
– If there are air bubbles in the window, tap the window gently until they disperse.The position of the battery is shown in the corresponding engine compart-
ment diagram ⇒ page 262.
The round window (“magic eye”) on the top of the battery changes colour,
depending on the charge level and electrolyte level of the battery.
If the colour in the window is colourless or bright yellow, the electrolyte level
of the battery is too low. Have the battery checked by a qualified workshop.
The colours green and black are used by the workshops for diagnostic
purposes.
Charging and changing the vehicle battery
The battery is maintenance-free and is checked during the
inspection service. All work on the vehicle battery requires
specialist knowledge.If you often drive short distances or if the vehicle is not driven for long
periods, the battery should be checked by a qualified workshop between the
scheduled services.
If the battery has discharged and you have problems starting the vehicle, the
battery might be damaged. If this happens, we recommend you have the
vehicle battery checked by an Authorised Service Centre where it will be re-
charged or replaced.
Charging the battery
The vehicle battery should be charged by a qualified workshop only, as
batteries using special technology have been installed and they must be
charged in a controlled environment.
Replacing a vehicle battery
The battery has been developed to suit the conditions of its location and has
special safety features.
Genuine SEAT batteries fulfil the maintenance, performance and safety spec-
ifications of your vehicle.
WARNING
•
We recommend you use only maintenance-free or cycle free leak-proof
batteries which comply with the standards T 825 06 and VW 7 50 73. This
standard applies as of 2001.
•
Before starting any work on the batteries, you must read and observe
the warnings ⇒ in “Warnings on handling the battery” on page 223.
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Checking and refilling levels
226Checking tyre pressure
The correct tyre pressure can be seen on the sticker on the
inside of the tank flap.1. Read the required tyre inflation pressure from the sticker. The
values refer to Summer tyres. For Winter tyres, you must add 0.2
bar to the values given on the sticker.
2. The tyre pressures should only be checked when the tyres are cold. The slightly raised pressures of warm tyres must not be
reduced.
3. Adjust the tyre pressure to the load you are carrying.Tyre pressure
The correct tyre pressure is especially important at high speeds. The pressure
should therefore be checked at least once a month and before starting a
journey.
WARNING
A tyre can easily burst if the pressu re is too low, causing an accident!•
At continuously high speeds, a tyre with insufficient pressure flexes
more. In this way it becomes too hot, and this can cause tread separation
and tyre blow-out. Always observe the recommended tyre pressures.
•
If the tyre pressure is too low or too high, the tyres will wear prema-
turely and the vehicle will not handle well. Risk of accident!For the sake of the environment
Under-inflated tyres will increase fuel consumption.
Tyre service life
The service life of tyres is dependent on tyre pressure, driving
style and fitting.
Fig. 149 Tyre tread wear
indicatorsFig. 150 Changing
wheels
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If and when247
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Lights on tailgate– Remove the cover in the trim. – Press the elastic tab in the direction of the arrow
⇒page 247,
fig. 166 and remove the lampholder downwards.
– Press the defective bulb into the bulb carrier, then turn it to the left and remove it.
– Fit the new bulb and turn to the right as far as possible.
– Fit the lampholder in the corresponding opening at the front tab and press the lampholder upwards at the back , until the
elastic tab engages ⇒ page 247, fig. 167.
– Replace the cover. To do so, insert the the two tabs of the exterior part of the cover behind the tailgate trim and push the cover
upwards until it goes into position.
Registration plate light
Fig. 166 Lights on tail-
gateFig. 167 Lights on tail-
gate
A1A2
Fig. 168 Registration
light
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