service Seat Alhambra 2011 Repair Manual

261
Accessories, parts replacement and modifications
In vehicles equipped with an emergency call function via the mobile phone
or other app li
ances connected in the vehicle, it is possible to send the vehi-
cle position. If the control unit records an accident with airbag activation,
the system may automatically send a signal. This will depend on the net-
work operator. Normally, transmission is only possible in areas with good
coverage.
Event Data Recorder
The vehicle is not fitted with an event data recorder.
An event data recorder temporarily stores the vehicle information. There-
fore, in the event of accident, it is possible to obtain detailed information
about how the accident occurred. For example, in vehicles with airbag sys-
tems, data relating to speed of impact, seat belt status, seat positions and
airbag activation times may be stored. The volume of data depends on the
manufacturer.
Event data recorders can only be mounted with authorisation from the vehi-
cle owner and, in some countries, they are governed by local legislation.
Reprogramming control units
On the whole, all the data required for the component management is stor-
ed in the control units. The programming of certain convenience functions,
such as the convenience indicators, individual door opening and instruc-
tions on the display can be modified using special equipment at the work-
shop. If this is the case, the information and descriptions given in the in-
structions manual will not match the original functions. Therefore, SEAT rec-
ommends that any modifications are recorded in the section “Other work-
shop notes” in the Maintenance Programme.
The Technical Service must have a record of any modification to the pro-
gramming.
Reading the vehicle fault memory
There is a diagnostics connector in the vehicle interior for reading the vehi-
cle fault memory. The fault memory documents errors and deviations from
the theoretical values of the electronic control units. The diagnostics connector is in the driver's side footwell area, next to the
lever f
or opening the bonnet, below a cover.
The fault memory should only be read and reset by a Technical Service. 
Using a mobile telephone in a vehicle without connection
to an ext
erior aerial Mobile telephones transmit and receive radio waves, both when in use and
when on st
and-b

y. Scientific studies state that radio waves exceeding cer-
tain values may be harmful to the human body. International committees
and authorities have established limits and directives in order to ensure
electromagnetic radiation from mobile phones remains within certain limits
that do not endanger human health. However, there is no available conclu-
sive scientific evidence that cordless phones are completely safe.
Therefore, some experts recommend that use of mobile phone be kept to a
minimum until the results of current research are published.
When a mobile phone not connected to an exterior aerial is used inside the
vehicle, the electromagnetic radiation may be greater than if the mobile
phone were connected to a built-in aerial or to another exterior aerial.
If the vehicle is fitted with a suitable hands-free device, it will comply with
the legislation in many countries which only permits the use of mobile
phones inside vehicles using a hands-free device.
The hands-free system mounted at the factory has been designed for use
with conventional mobile phones and phones with Bluetooth technology.
Mobile phones should be placed on a suitable phone cradle. In addition,
the cradle should always be correctly fitted into the base plate. This ensures
that the mobile phone is securely fastened to the instrument panel and con-
nected to the exterior aerial of the vehicle.
If the mobile phone is connected to an aerial incorporated into the vehicle
or an exterior aerial connected to the vehicle, this will help to reduce the Safety First Operating instructions Practical tips Technical Data

264
Checking and refilling levels
Checking and refilling levels
Filling the tank
Introduction The fuel tank flap is on the rear right of the vehicle.
Addition
a
l information and warnings:
● Fuel ⇒ page 267
● Selectiv

e Catalytic Reduction (AdBlue) ⇒ page 271
● W

orking in the engine compartment ⇒ page 275WARNING
Refuelling or handling fuel carelessly can cause an explosion or fire re-
su ltin

g in serious burns and injuries.
● Always make sure that you correctly close the fuel cap to avoid evap-
oration and fuel
spillage.
● Fuels are highly explosive and inflammable substances that can
cause seriou
s burns and injuries.
● Fuel could leak out or be spilt if the engine is not switched off or if the
fill

er fuel nozzle is not fully inserted into the tank filler neck when refuel-
ling. This could lead to a fire, explosion and severe injuries.
● When refuelling, turn off the engine, the auxiliary heating
(⇒ page 163) and t
urn off the ignition for safety reasons.
● Always turn off mobile telephones, radio apparatus and other radio
wave emittin
g equipment before refuelling. Electromagnetic waves could
cause sparks and lead to a fire. WARNING (Continued)
● Nev er enter the vehicle while refuelling. If it is absolutely necessary
t o ent

er the vehicle, close the door and touch a metal surface before
touching the filler nozzle again. This will prevent the generation of static
electricity. Sparks could cause a fire when refuelling.
● Never handle fuel close to open flames, sparks or objects with slow
combu
stion (e.g. cigarettes).
● Avoid static electricity and electro-magnetic radiation when refuel-
ling.
● Ob

serve the safety regulations of the service station.
● Never spill fuel on the vehicle or in the luggage compartment. WARNING
For safety reasons, SEAT does not recommend carrying a spare fuel canis-
ter in the v

ehicle. Fuel could be spilled and catch fire, above all in case of
an accident and this applies to a full container as well as empty contain-
ers. This could lead to explosions, fires and injuries.
● Observe the following if you exceptionally have to carry fuel in a can-
ist

er:
– Never place a fuel container to fill it inside the vehicle or on the ve-
hicle, f
or example, in the luggage compartment or on the tailgate.
Filling in these circumstances could create an electrostatic charge
and spark that could ignite fuel fumes.
– Always place the canister on the ground to fill it.
– Insert the fuel nozzle into the mouth of the canister as far as possi-
ble. 

265
Checking and refilling levels WARNING (Continued)
– If you are using a metal fuel canister, the nozzle must always touch
the c ani
s
ter while it is being filled to avoid static electricity.
– Follow the legal requirements for the use, storage and transport of
spar
e fuel canisters.
– Insure that the fuel container complies with manufacturing stand-
ards, f
or example, ANSI or ASTM F852-86. CAUTION
● Always remove any fuel spilled on the vehicle paintwork immediately to
av oid d

amage to the wheel housing, the tyre and vehicle paintwork.
● Refuelling a petrol engine with diesel or a diesel engine with petrol can
cause seriou
s engine and fuel system damage; the resulting malfunctions
are not covered by the SEAT warranty. If you refuel with the wrong type of
fuel, never start the engine. This applies to even the smallest amount of the
wrong fuel. You should obtain professional assistance. With the engine run-
ning, the composition of the wrong fuel could significantly damage the fuel
system and the engine itself.
● In vehicles with a diesel engine, under no cir
cumstances should you re-
fuel or drive with petrol, kerosene, heating oil or any other type of different
fuel. Other types of fuels could cause serious damage to the engine and to
the fuel supply system and the resulting problems are not covered by the
SEAT warranty. For the sake of the environment
Fuels can contaminate the environment. Collect any spilt service fluids and
allo w a pr

ofessional to dispose of them. Note
There is no emergency mechanism for the manual release of the tank flap. If
nece s

sary, request assistance from specialised personnel. Control lamps and fuel gauge
Fig. 162 On the instru-
ment p
anel: F

uel gauge
for petrol and diesel. lights up Gauge posi-
tion
⇒ fig. 162 Possible cause ⇒  Solution
 Red mark (ar-
row) The fuel tank is almost
empty.
The r
e

serve tank is be-
ing used ⇒ page 363. Refuel as soon as
pos
s
ible ⇒  .
 Fuel tank not closed
corr
ectly

. Stop the vehicle and
clo
se the t
ank flap
properly. Several warning and control lamps should light up for a few seconds when
the ignition is
sw

itched. This signals that the lamp is working properly. They
will switch off after a few seconds.
When the control lamp lights up or the auxiliary heater and the auxiliary
heater running off petrol automatically switch off. Safety First Operating instructions Practical tips Technical Data

267
Checking and refilling levels
Closing the tank cap
● Screw on the tank cap clockwise until it you hear it click into position.
● Press the tank flap until you hear it click into place. The tank flap must
be flush w ith the body
contour. WARNING
Do not continue refilling once the fuel nozzle has switched itself off. The
fuel t

ank may be filled too much. As a result, fuel may spurt out and spill.
This could lead to a fire, explosion and severe injuries. CAUTION
● Always remove any fuel spilled on the vehicle paintwork immediately to
av oid d

amage to the wheel housing, the tyre and vehicle paintwork. For the sake of the environment
Spilt fuel can contaminate the environment. 
Refilling precautions Information on bulb replacement
⇒ pag
e 326.
Checklist
Never work on the engine or in the engine compartment if you are not famil-
iar with the operations to be carried out, the applicable safety standards
and especially if you do not have the instruments, liquids and tools neces-
sary ⇒ page 275, Working in the engine compartment! Have the work car-
ried out by a Technical Service if you are uncertain. Check the following reg-
ularly, preferably when you refuel:
● Windscreen washer fluid level ⇒ pag
e 105
● Engine oil level ⇒ pag
e 279 ●
Engine coolant level ⇒ p
age 283
● Brake fluid level ⇒ pag
e 183
● Tyre pressure ⇒  pag
e 293
● Vehicle lighting required to guarantee road safety:
Indicator
s
Side lights, dipped headlights and full beam headlights
Rear lights
Brake lights
Rear fog light ⇒ page 97 WARNING
Not following the checklist prepared for your own safety could lead to ac-
cident s

and severe injuries.
● Always follow the check list and perform the necessary operations. 
Fuel Introduction You will find a factory-fitted sticker containing information on the type of
fuel
f

or your vehicle on the inside of the fuel tank flap.
Additional information and warnings:
● ⇒ Bookl et Maintenance Programme
● R

efuelling ⇒ pag e 264
● En

gine and exhaust system management ⇒ page 228
–
–
–
–
–
Safety First Operating instructions Practical tips Technical Data

270
Checking and refilling levels CAUTION
● The vehicle is not pr epared for the use of biodiesel. Under no circum-
stances should this fuel be used. It could damage the fuel system and sub-
sequently lead to engine faults!
● The addition of biodiesel to diesel by the diesel producer according to
Standar
d EN 590 or other equivalent (DIN 51628 in Germany, for example)
is authorised and causes no type of damage to the engine or the fuel
system.
● The diesel engine has been designed for to use diesel fuel exclusively.
Therefor
e, never use petrol, fuel oil or other unsuitable fuels. The composi-
tion of these fuels may significantly damage the fuel system and the en-
gine.
● The use of diesel fuels with a high sulphur percentage could considera-
bly r
educe the service life of the diesel particulate filter. Your qualified work-
shop will be able to tell you which countries have diesel with a high sulphur
content. 
Information on fuel consumption The consumption and emission values indicated do not refer to one specific
vehic
l

e. They are only to be used to compare the values of the different ve-
hicle versions. The fuel consumption and CO 2 emissions of a vehicle not on-
ly depend on the effective use of fuel. They also depend on your driving
style and other non-technical factors.
Calculating fuel consumption
Fuel consumption and emission values are determined according to the cur-
rent version of the 715/2007/EC or 80/1268/EEC regulation and are valid
for the vehicle kerb weight. The specifications do not refer to an individual
vehicle. Two measuring cycles are carried out on a rolling road test bed. The
test criteria are as follows: Urban cycle Measurement of the urban cycle starts with an engine cold
st
ar

t. City driving is then simulated at between 0 and 50 km/
h. Road cycle In the road cycle simulation, the car undergoes frequent ac-
cel
er

ation and braking in all gears, as in normal everyday
driving. The road speed ranges from 0 to 120 km/h. Combined The average combined consumption is calculated with a
weightin
g of

around 37 % for the urban cycle and 63 % for
the road cycle. CO
2 emis-
s ion

s of the
combination The exhaust gases are collected during both driving cycles
to c
alc
ulate carbon dioxide emissions (urban and road). The
gas composition is then analysed to evaluate the CO 2 con-
tent and other emissions. Note
● The kerb weight may vary according to the vehicle equipment. This
c ou

ld raise consumption and the CO 2 emissions slightly.
● In practice, consumption values could be different to the values calcula-
ted ba
sed on the 715/2007/EC or 80/1268/EEC regulations. 

271
Checking and refilling levels
Selective Catalytic Reduction* (AdBlue)
Introduction The AdBlue fill level must be checked when the vehicle is being serviced
⇒ Bookl
et
Maintenance Programme.
Additional information and warnings:
● Luggage compartment ⇒ p
age 125
● Fuel ⇒ page 267
● Wheels

and tyres ⇒ pag
e 293
● Accessories, parts replacement, repairs and modifications ⇒ page 257WARNING
If the AdBlue fill level is too low, the vehicle may not restart after switch-
ing the ignition off .

The emergency start or jump start will not be possi-
ble either!
● Top up with AdBlue at the latest 1000 km or 600 miles before it runs
out.
● Do not a

llow the AdBlue to run too low. WARNING
AdBlue is an irritant, corrosive liquid that can cause injuries if it touches
the skin, ey e

s or respiratory organs.
● If AdBlue get in contact with eyes and skin, rinse for at least 15 mi-
nutes
with plenty of water and seek medical help.
● If the AdBlue is swallowed, wash the mouth with plenty of water for at
lea

st 15 minutes. Do not try to provoke vomiting unless recommended by
a Doctor. Seek medical advice immediately. CAUTION
AdBlue damages surfaces such as painted vehicle parts, plastic, items of
clothin g and c

arpets. Spilt AdBlue should be removed as quickly as possi-
ble using a damp cloth and plenty of cold water.
● If the AdBlue has crystallised, remove with warm water and a sponge. 
Control and warning lamps lights up Possible cause ⇒  Solution
 (red) The engine cannot be restar-
ted!
The l

evel of AdBlue is too
low. Stop the vehicle in a suitable,
saf
e and fl
at area then top up
with the minimum quantity of
AdBlue required ⇒ page 273.  (red)
with
 The engine cannot be restar-
ted!
AdBlue sy

stem malfunc-
tion. Contact a specialist workshop.
Have the sy
s
tem checked there. 
(yel-
lo w) The AdBlue reserve is low. Refill AdBlue over the next kilo-
metre
s

or miles as indicated
⇒ page 273. SEAT recommends
contacting a specialist work-
shop.  (red)
with
 There is a fault in the AdBlue
sys
t

em or unsuitable AdBlue
fluid has been used. Contact a specialist workshop.
Have the sy
s
tem checked there. Several warning and control lamps should light up for a few seconds when
the ignition is
sw

itched. This signals that the lamp is working properly. They
will switch off after a few seconds. Safety First Operating instructions Practical tips Technical Data

272
Checking and refilling levels WARNING
If the warning lamps and messages are ignored, the vehicle may stall in
traffic, or m a
y cause accidents and severe injuries.
● Never ignore the warning lamps or text messages.
● Stop the vehicle safely as soon as possible. CAUTION
Failure to heed the warning lamps and text messages when they appear
ma y

result in faults in the vehicle. 
Information on AdBlue In vehicles with Selective Catalytic Reduction, a special urea solution (AdBl-
ue) is
inj

ected into the exhaust gas system in front of the catalytic converter
to reduce nitrogen oxide emissions.
The consumption of AdBlue depends on individual driving style, the tem-
perature at which the system operates and the outside temperature where
the vehicle is driven. AdBlue is kept in an independent tank in the vehicle and should be refilled
at an offici

al supplier. The AdBlue tank holds about 17 litres.
A message will be displayed on the instrument panel around 2400 km be-
fore the next service to indicate that AdBlue must be refilled ⇒ page 273. If
you ignore this message and do not refill, you will be unable to start the en-
gine afterwards ⇒ page 271.
SEAT recommends contacting a specialist workshop. If you are unable to
visit a qualified specialist workshop, you should temporarily refill with a
minimum of 10.0 litres of AdBlue. Only refill using AdBlue expressly ap-
proved by SEAT.
When the indicators  and  light simultaneously, there is a fault. SEAT
recommends visiting the closest qualified workshop.
AdBlue ®
is a registered trademark in the US, Germany, the European Union
and other countries belonging to the German automobile industry ("Ver-
band der Automobilindustrie e. V.", VDA). 

274
Checking and refilling levels
Opening the tank filling neck
● Open the tailgate.
● Rotate the shut off on the cover clockwise ⇒ fig. 164 and open the cov er
forwards.
● Unscrew the tank filler neck cap ⇒ fig. 165 1 anticlockwise.
Refi l

ling AdBlue
Only use AdBlue that is approved by SEAT and that complies with the
ISO 22241-1 Standard. Only use genuine bottles.
● Observe the instructions and information provided by the refill bottle
manufact
urer.
● Observe the expiry date.
● Unscrew the cap on the refill bottle.
● Place the refill bottle 2 upside down inside the tank filler neck.
● Press the refill bottle against the filler neck and keep in this position.
● Add at least 10 litres of AdBlue (6 bottles). A lower quantity
would be
insufficient.
● Wait until the contents of the refill bottle have been poured into the
AdBlue tank. Do not c
rush or damage the bottle!
● Unscrew the liquid bottle anticlockwise and remove it carefully ⇒  .
● You can tell when the AdBlue tank is full because the bottle will be emp-
ty.
C lo

sing the tank filling neck
● Screw on the tank filler neck cap 1 clockwise until it is fully inserted.
● Place the cover and turn the shut off anticlockwise to close it.
Operation s

before driving
● Only switch the ignition on after refilling.
● Keep the ignition sw

itch on for at least 30 seconds so that the system
detects t
ank refilling.
● Wait 30 seconds before starting the engine! WARNING
Only keep AdBlue in its original container, tightly shut and in a safe
pl ac

e.
● Never keep AdBlue in empty food cans, bottles or other containers to
avoid other peopl
e mistaking it for something else.
● Keep the AdBlue out of the reach of small children. CAUTION
● Only refill using AdBlue expressly approved by SEAT. The use of any oth-
er type of AdBlue c

ould cause engine damage!
● AdBlue should never be mixed with water or any other additives. Any
type of dam
age caused by a mixture will not be covered by the warranty.
● Do not add AdBlue to the diesel fuel tank! Otherwise you may damage
the engine.
● Never l

eave the refill bottle in the vehicle. It could become permeable
due to temper
ature changes and bottle damage and the AdBlue could dam-
age the vehicle interior. For the sake of the environment
Dispose of the refill bottle in an environment-friendly manner. Note
Suitable AdBlue refill bottles can be purchased from a Technical Service. 

275
Checking and refilling levels
Working in the engine compartment Introduction Before working in the engine compartment, make sure that the vehicle is
park
ed on horiz
ontal and firm ground.
The engine compartment of the vehicle is a hazardous area. Never work on
the engine or in the engine compartment if you are not familiar with the op-
erations to be carried out, the applicable safety standards and especially if
you do not have the instruments, liquids and tools necessary ⇒  ! Have
the work c

arried out by a Technical Service if you are uncertain. Negligent
work can cause serious injury.
Additional information and warnings:
● Windscreen wash system ⇒ page 105
● St

art and stop the engine ⇒ page 170
● Br

ake fluid ⇒ page 183
● V

ehicle battery ⇒ page 288
● Chec

ks when filling up ⇒ page 264
● En

gine oil ⇒ page 279
● En

gine coolant ⇒ page 283
● A

ccessories, parts replacement, repairs and modifications ⇒ page 257 WARNING
If the vehicle moves unexpectedly, this could cause serious injury.
● Never work underneath the vehicle if it is not secured against moving.
If y

ou must work underneath the vehicle with the wheels in contact with
the ground then it should be parked on flat ground, the wheels should be
prevented from moving and the key must be removed from the ignition.
● If you have to work underneath the vehicle, you must use suitable
stand
s additionally to support the vehicle, there is a risk of accident!.
The jack is not intended for this kind of work and its failure could lead to
severe injuries. WARNING
The engine compartment is a dangerous area capable of causing serious
injury .
● F

or all type of work, always take the utmost precautions, work care-
ful

ly and note the general safety standards in force. Never take personal
risks.
● Never work on the engine or in the engine compartment if you are not
famili
ar with the necessary operations. If you are not sure about proce-
dures then visit a Technical Service to carry out the necessary work. In-
correct work can cause serious injuries.
● Never open the bonnet if you see steam or coolant escaping from the
engine comp
artment. Hot vapours and coolant can cause serious burns.
Always wait until you cannot see or hear the sound of steam or coolant
coming from the engine compartment.
● Always allow the engine to cool down before opening the bonnet.
● Contact with hot elements of the engine and the exhaust system can
cause b
urns. Safety First Operating instructions Practical tips Technical Data

277
Checking and refilling levels WARNING (Continued)
● Nev er pour service fluids over the engine. These fluid may ignite hot
en gine p
arts and cause injuries.
● If it is necessary to work on the fuel system or the electrical system,
ple

ase follow the instructions below:
– Always disconnect the vehicle battery. When disconnecting the
batter
y, ensure that the vehicle is unlocked otherwise the antitheft
alarm will be triggered.
– Never work close to heaters, heat sources or places exposed to
flames
or sparks.
● Always keep a recently serviced and perfectly working fire extin-
guisher clo
se by. CAUTION
When refilling or changing service liquids, ensure that you put the liquids
into the right t

ank. Making a mistake when refilling could cause serious
malfunctions and damage the engine! For the sake of the environment
Service fluids leaks are harmful to the environment. For this reason you
shoul d m

ake regular checks on the ground underneath your vehicle. Take
the vehicle to a specialist workshop to be checked if you see stains, oil or
other fluids on the ground. Collect any spilt service fluids and allow a pro-
fessional to dispose of them. 
Preparing the vehicle for work in the engine compartment Checklist
Carr
y

out the operations below in the order indicated before starting work in
the engine compartment ⇒  : ●
Park the vehicle on an even and solid surface.
● Pre

ss and hold the brake pedal until the vehicle comes to a standstill.
● Connect the electronic parking brake ⇒ page 183.
● Mo

ve the selector lever to its intermediate position or to P ⇒ page 174.
● St

op the engine and remove the key from the ignition ⇒ page 170.
● W

ait for the engine to cool down.
● Always keep children and other people far from the engine compart-
ment.
● Ens

ure that the vehicle can not move off unexpectedly. WARNING
Ignoring this checklist, drawn up for your own safety, could result in seri-
ous injur

y.
● Always complete the operations given in the checklist and observe
the genera
l rules of safety. 
Safety First Operating instructions Practical tips Technical Data