tow Seat Exeo ST 2009 Repair Manual

Trailer towing205
Safety First
Controls and equipment
Practical tips
Technical Data
Make sure the ball joint is clean and undamaged
– Check the locking pin , release pin , shaft section and
knob ⇒page 204, fig. 164 on the ball joint to make sure they
are clean and undamaged.
The spring mechanism inside the ball joint must be in the ready
position
– Check that the red marking ⇒page 204, fig. 165 on the knob
is inside the black zone marked on the ball joint.
– Check that the locking pin is inside the holes in the shaft section of the ball joint.
– Check that the knob protrudes visibly from the ball joint, so that there is a clear gap between the knob and the ball joint.The ball joint can only be installed if the internal spring mechanism is in the
ready position.
Cont ⇒page 205, “Fitting the ball joint (step 3)”.
Fitting the ball joint (step 3)
AA
AB
AC
AD
AAAB
AC
Fig. 166 Removable
towing bracket: Setting
the spring mechanism to
the "ready" positionFig. 167 Removable
towing bracket: inserting
the ball joint
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Trailer towing
206
Setting the spring mechanism to the ready position (if required)
– Insert the key ⇒page 205, fig. 166 in the lock on the knob
and turn it towards the red marking.
– Pull out the knob in direction , hold and turn in direction
until the locking pin engages and the release pin moves
out visibly ⇒.
inserting the ball joint
– With the spring mechanism in the ready position, insert the ball joint into the mounting fixture and push it upwards ⇒page 205,
fig. 167 in the direction indicated (arrow) ⇒. It should lock
into position automatically. You should now clearly hear it click
into place.
– Lock the ball joint by turning the key to the green marking.
– Remove the key.Cont ⇒page 206, “Fitting the ball joint (step 4)”.
WARNING
•If it is not possible to set the spring mechanism to the ready position as
described above, do not use the ball joint. Please contact a specialist
garage.•To avoid injury, keep your hands away from the knob or cover piece
when inserting the ball joint in the mounting fixture. Otherwise, you could
be injured.
Fitting the ball joint (step 4)
A1
AA
AB
A2
A3
Fig. 168 Removable
towing bracket: Safety
checkFig. 169 Rear bumper:
Pulling down the
connecting socket
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Trailer towing207
Safety First
Controls and equipment
Practical tips
Technical Data
Safety check
– Check that the green marking ⇒page 206, fig. 168 on the
knob is inside the black zone marked on the ball joint.
– Check that the knob is directly against the ball joint, so that there is no gap between the knob and the ball joint -arrow-.
– Check that the ball joint is locked and the key is removed so that the knob cannot be pulled out ⇒.
– Check that the ball joint fits tightly in the mounting fixture (try moving it about to check).
To w i n g s o c k e t
– To plug in the electrical connection for the trailer, pull down the socket below the bumper ⇒page 206, fig. 169 .If the safety check is not satisfactory, the ball joint must be fitted again prop-
erly.
WARNING
To avoid accidents, the ball joint must meet all the safety requirements
listed in the safety check. The towing bracket must not be used if any one
of these requirements is not met. If this is the case, you should contact a
specialist garage.
Removing the ball joint– Insert the key in the lock ⇒fig. 170 on the knob.
– Unlock the ball joint by turning the key to the red marking.
AA
Fig. 170 Removable
towing bracket: Removing
the ball jointFig. 171 Rear bumper:
fitting the cover piece
A1
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Trailer towing
208
– Take hold of the ball joint and pull out the knob in direction .
– Keep hold of the knob and turn it as far as it will go in direction
.
– Release the knob. The spring mechanism will remain in the ready position ⇒.
– Pull the ball joint down out of the mounting fixture ⇒page 207, fig. 171. The cover piece will cover the mounting
fixture automatically .
– Put away the ball joint attachment under the floor panel in the luggage compartment.
– Move the socket back up to its original position.
WARNING
•To avoid injury, keep your hands away from the locking pin and the
release pin when releasing the locking mechanism.•Make sure that the cover piece is properly engaged on the mounting
fixture on the vehicle. Otherwise the ball joint may fail to engage securely
if dirt accumulates in the mounting fixture.
AA
AB
A1
A2
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Trailer towing209
Safety First
Controls and equipment
Practical tips
Technical Data
Fitting a towing bracket*
It is possible to fit a towing bracket to the rear of the vehicle.
Fig. 172 Attachment
points for towing bracket
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Trailer towing
210If a towing bracket is to be fitted after the vehicle is purchased, this must be
completed according to the instructions of the towing bracket manufacturer.
The attachment points for the towing bracket are on the lower part of the
vehicle.
The distance between the centre of the ball coupling and the ground should
never be lower than the indicated value, even with a fully loaded vehicle and
including the maximum resting weight.
Elevation values for securing the towing bracket:
65 mm (minimum)
403
629 mm
1112 mm (vehicle with max. load)
from 350 to 420 mm (fully loaded vehicle)
1,000 mm
Fitting a towing bracket•Driving with a trailer involves an extra effort for the vehicle. Therefore,
before fitting a towing bracket, please contact an Authorised Service Centre
to check whether your cooling system needs modification.•Submit to the legal requirements in your country (e.g. the fitting of a sepa-
rate warning lamp).•Certain vehicle components, e.g. the rear bumper, must be removed and
reinstalled. The towing bracket securing bolts must be tightened using a
torque wrench, and an electrical socket must be connected to the vehicle's
electrical system. The above-mentioned require specialized knowledge and
tools.•Figures in the illustration show the elevation value and the attachment
points which must be considered if you are retrofitting a towing bracket.WARNING
Towing brackets should be fitted by specialists.
•If the towing bracket is incorrectly installed, there is serious danger of
accident.•For your own safety, please observe the instructions provided by the
manufacturer of the towing bracket.Caution
•If the electrical socket is incorrectly installed, this could cause damage to
the vehicle's electrical system.Note
For the Sport finish, fitting a trailer bracket is not recommended due to the
design of the bumpers.
AA
ABACADAEAFAG
WARNING (continued)
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If and when
252•A hook for removing wheel covers* or hub caps•Box spanner for wheel bolts•A screwdriver with reversible blade•Towi ng e ye•An adapter for the anti-theft wheel bolts*
Before replacing the jack in the storage bin, wind down the arm of the jack as
far as it will go.
Some of the tools listed are only provided in certain models or are optional
extras.WARNING
•Do not use the hexagonal socket in the screwdriver handle to tighten
the wheel bolts, as with this it is not possible to tighten the bolts to the
required torque. Risk of accident.•The jack supplied by the factory is only designed for changing wheels
on this model. On no account attempt to use it for lifting heavier vehicles
or other loads. Risk of injury.•Never start the engine when the vehicle is raised. Failure to do so could
result in an accident.•If work is to be carried out underneath the vehicle, this must be secured
by suitable stands. Otherwise, there is a risk of injury.
Tyre mobility system
The tyre mobility system is stor ed under the floor panel in the
luggage compartment.– Take hold of the handle and fold back the floor panel in the
luggage compartment.
– Take out the tyre mobility system.Your vehicle is equipped with a Tyre Mobility System in case of a puncture.
The tyre mobility system consists of a container with sealing compound and
a compressor to generate the required tyre pressure.
Instructions for using the sealant compound and the compressor are
included with the sealant can.
Fig. 193 Tyre Mobility
System under floor panel
in luggage compartment
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If and when
254Changing a wheelPreparation work
What you must do before changing a wheel.– If you have a flat tyre or puncture, park the car as far away from
the flow of traffic as possible. Choose a location that is as level
as possible.
– All passengers should leave the vehicle. They should wait in a
safe place (e.g. behind the roadside crash barrier).
–Apply the handbrake firmly.
–Engage 1st gear.
– When towing a trailer: Unhitch the trailer from your vehicle.
–Take the tools and the spare wheel ⇒ page 251 out of the
luggage compartment.
WARNING
If you have a puncture in heavy traffic, switch on the hazard warning lights
and place the warning triangle in a visible location. This is for your own
safety and also warns other road users.
Caution
If you have to change the tyre on a gradient, block the wheel opposite the
wheel being changed by placing a stone or similar object under it to prevent
the vehicle from rolling away.
Note
Please observe legal requirements when doing so.Changing a wheel
Change the wheel as described below.– Remove the wheel cover.
–Loosen the wheel bolts ⇒ page 255.
– Raise the car with the jack ⇒page 256.
– Ta k e o f f the wheel with the flat tyre and then put on the spare
wheel ⇒page 257.
– Lower the vehicle.
– Tighten the wheel bolts firmly in diagonal sequence with the box
spanner ⇒page 255.
–Replace the cover .After changing a wheel
After changing the wheel, there are still tasks to complete.– Place the wheel with the defective tyre in the spare wheel well
and secure it.
– Put the tools and jack back in the luggage compartment.
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If and when263
Safety First
Controls and equipment
Practical tips
Technical Data
Caution
Never “repair” damaged fuses and never replace them with fuses with a
higher rating. Failure to comply could result in fire. It could also cause
damage to other parts of the electrical system.
Note
If a newly replaced fuse blows again after a short time, the electrical system
must be checked by a qualified workshop as soon as possible.Fuse assignment
This list shows the fuses which can be replaced relatively
easily by the owner.No.
Consumer
Amps
1
Climate control
10
2
Footwell lamps
5
3
Heated washer jets
5
4
Radiator fan
5
5
Parking aid, automatic gearbox
10
6
Air conditioner (air purity sensor), pressure sensor
5
7
Electronic Stabilisation Program (ESP), brake light
switch, clutch pedal switch, steering angle sensor
10
8
Te le p hon e
5
9
Va can t
10
Self-directing headlights (adaptive light) right
5
11
Airbag and disconnection of the front passenger air-
bag
5
12
Diagnostic socket
10
13
Steering column unit
10
14
Brake lights
10
15
Instrument panel
10
16
Va can t
17
Tyre pressure control, rain/light sensor
10
18
Self-directing headlights (adaptive light) left
5
19
Va can t
20
Va can t
21
Va can t
22
Driver's door / front passenger's door
15
23
Rear doors
15
24
Central electrics unit for convenience equipment
20
25
Heater blower
30
26
Rear window heater
30
27
Electrical socket for trailer (control unit)
30
28
Fuel pump, auxiliary pump for diesel
20
29
Va can t
30
Sliding/tilting sunroof
20
31
Diagnosis connection, automatic anti-dazzle interior
mirror, reverse light, automatic gearbox
15
32
Towi ng s ocke t
15
No.
Consumer
Amps
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If and when265
Safety First
Controls and equipment
Practical tips
Technical Data
WARNING
•Take particular care when working on components in the engine
compartment if the engine is warm - risk of burns!•Bulbs are highly sensitive to pressure. The glass can break when you
touch the bulb, causing injury.•The high voltage element of gas discharge lamps* (xenon light) must
be handled correctly. Otherwise, there is a risk of death.•When changing bulbs, please take care not to injure yourself on sharp
parts in the headlight housing.Caution
•Remove the ignition key before working on the electric system. If not, a
short circuit could occur.•Switch off the lights or parking lights before you change a bulb.For the sake of the environment
Please ask your specialist retailer how to dispose of used bulbs in the proper
manner.
Note
•Depending on weather conditions (cold or wet), the front lights, the fog
lights, the rear lights and the indicators may be temporarily misted. This does not affect the useful life of the lighting system. By switching on the lights, the
area through which the beam of light is projected will quickly be demisted.
However, the edges may continue to be misted.
•Please check at regular intervals that all lighting (especially the exterior
lighting) on your vehicle is functioning pr operly. This is not only in the interest
of your own safety, but also in that of all other road users.•Before changing a bulb, make sure you have the correct new bulb.•Do not touch the glass part of the bulb with your bare hands, use a cloth
or paper towel instead. Otherwise, the fingerprints left on the glass will
vaporise as a result of the heat generated by the bulb, be deposited on the
reflector and impair its surface.Removing the air duct
The air duct has to be removed to gain access to the bulbs for
the right-side headlight.
Bulb
Type
Dipped-beam headlights (halogen)
12 V/55 W (H7 LL)
Main beam headlights
12 V/55 W (H1)
Indicator light
12 V/21 W (PY21W)
Side lights
12 V/5 W (W5W LL)
Fig. 204 Air duct on right
side of vehicle
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