ECU Seat Exeo ST 2011 Service Manual
[x] Cancel search | Manufacturer: SEAT, Model Year: 2011, Model line: Exeo ST, Model: Seat Exeo ST 2011Pages: 319, PDF Size: 5.12 MB
Page 211 of 319

209
Trailer towing
– Take hold of the ball joint and pull out the knob in direction A
.
– Keep hold of the knob and turn it as far as it will go in direction
B
.
– Release the knob. The spring mechanism will remain in the
ready position ⇒
.
– Pull the ball joint down out of the mounting fixture 1
⇒ fig. 171. The cover piece will cover the mounting fixture auto-
matically 2.
– Put away the ball joint attachment under the floor panel in the
luggage compartment.
– Move the socket back up to its original position.
WARNING
● To avoid injury, keep your hands away from the locking pin and the
release pin when releasing the locking mechanism.
● Make sure that the cover piece is properly engaged on the mounting
fixture on the vehicle. Otherwise the ball joint may fail to engage secure-
ly if dirt accumulates in the mounting fixture.
Fitting a towing bracket*
It is possible to fit a towing bracket to the rear of the vehicle.
Fig. 172 Attachment
points for towing bracket
Safety FirstOperating InstructionsPractical TipsTechnical Specifications
Page 212 of 319

210Trailer towing
If a towing bracket is to be fitted after the vehicle is purchased, this must be
completed according to the instructions of the towing bracket manufacturer.
The attachment points for the towing bracket A
are on the lower part of the
vehicle.
The distance between the centre of the ball coupling and the ground should
never be lower than the indicated value, even with a fully loaded vehicle
and including the maximum drawbar load.
Elevation values for securing the towing bracket:
65 mm (minimum)
403
629 mm
1112 mm (vehicle with max. load)
from 350 to 420 mm (vehicle with max. load)
1000 mm
Fitting a towing bracket
● Driving with a trailer involves an extra effort for the vehicle. Therefore,
before fitting a towing bracket, please contact an Authorised Service Centre
to check whether your cooling system needs modification.
● The legal requirements in your country must be observed (e.g. the fitting
of a separate warning lamp).
● Certain vehicle components, e.g. the rear bumper, must be removed and
reinstalled. The towing bracket securing bolts must be tightened using a
torque wrench, and a power socket must be connected to the vehicle's elec-
trical system. This requires specialised knowledge and tools.
● Figures in the illustration show the elevation value and the attachment
points which must be considered if you are retrofitting a towing bracket. B
CDEFG
WARNING
The towing brackets should be fitted at a specialised workshop.
● If the towing bracket is incorrectly installed, there is serious danger
of accident.
● For your own safety, please observe the instructions provided by the
manufacturer of the towing bracket.
CAUTION
● If the power socket is incorrectly installed, this could cause damage to
the vehicle's electrical system.
Note
For the Sport finish, fitting a trailer bracket is not recommended due to the
design of the bumpers.
Page 229 of 319

227
Checking and refilling levels
WARNING (Continued)
● If any tests have to be performed with the engine running, there is an
added safety risk from the rotating parts (e.g. drive belts, alternator, ra-
diator fan, etc.) and from the high-voltage ignition system.
● Observe the following additional warnings if work on the fuel system
or the electrical system is necessary:
–Always disconnect the battery.
– Do not smoke.
– Never work near open flames.
– Always keep an approved fire extinguisher immediately available.
CAUTION
When topping up fluids, make sure the correct fluid is put into the correct
filler opening. This can otherwise cause serious malfunctions or engine
damage.
For the sake of the environment
Inspect the ground underneath your vehicle regularly so that any leaks are
detected at an early stage. If you find spots of oil or other fluids, have your
vehicle inspected at the workshop.
● When the external temperature and level of humidity are high or when
the engine stops, it is possible for water to drop from the air conditioning
system evaporator potentially forming a small puddle on the ground. This is
normal and does not indicate a leak.
Note
On right-hand drive vehicles some of the reservoirs mentioned below are lo-
cated on the other side of the engine compartment. Closing the bonnet
–
To close the bonnet, push it down until it overcomes the spring
pressure.
– Let the bonnet engage in the locking part. Do not force it ⇒
.
WARNING
● For safety reasons the bonnet must always be completely closed
when the vehicle is moving. After closing it always check that it is proper-
ly secured. The bonnet must be flush with the adjacent body panels.
● Should you notice that the bonnet is not safely secured when the ve-
hicle is moving, stop the vehicle immediately and close the bonnet. Fail-
ure to do so could result in an accident.
Engine oil General notes
The engine comes with a special, high quality, multi grade oil that can be
used in all seasons of the year except for those regions affected by extreme
cold.
As the use of good quality oil is necessary for the correct operation and long
service life of the engine, when it becomes necessary to replenish or
change the oil, always use an oil that complies to the VW standards.
The specifications (VW standards) set out in the following page should ap-
pear on the container of the service oil; when the container displays the
specific standards for petrol and diesel engines together, it means that the
oil can be used for both types of engines.
Safety FirstOperating InstructionsPractical TipsTechnical Specifications
Page 240 of 319

238Checking and refilling levels
Winter operation
The battery is drained more in cold weather, which means that the starting
power is reduced. For this reason, have the battery checked and charged if
necessary before the start of winter.
Replacing the battery
A replacement battery must have the same capacity, voltage and current rat-
ing. It must also have the same dimensions as the original, factory-fitted
battery and have sealed caps. The SEAT batteries which have been specially
developed fulfil the maintenance, performance and safety specifications for
your vehicle.
We recommend you use maintenance-free batteries.
WARNING
● All work on batteries requires specialist knowledge. If work is re-
quired on the battery, this should be performed by a Technical Service or
qualified workshop. Danger of caustic burns and explosion!
● The battery must not be opened. Never try to change the battery's liq-
uid level. Explosive gas is released from the battery that could cause an
explosion.
CAUTION
● The battery holder and clamps must always be correctly secured.
● Before starting any work on the battery, always observe the warnings
listed under ⇒
.
For the sake of the environment
Batteries contain toxic substances including sulphuric acid and lead.
Therefore, they must be disposed of in line with environmental regulations
and must not be disposed of with ordinary household waste. Make sure dis-
connected batteries cannot tip over. Sulphuric acid could be spilt! Important safety warnings for handling a vehicle battery
The battery is located at the back of the engine compartment
⇒ page 296.
Wear eye protection
Battery acid is very corrosive and caustic. Wear protective
gloves and eye protection!
Fires, sparks, open flames and smoking are prohibited!
A highly explosive mixture of gases is released when the bat-
tery is under charge.
Keep children away from acid and batteries!
WARNING
Always be aware of the danger of injury and chemical burns as well as
the risk of accident or fire when working on the battery and the electrical
system:
● Wear eye protection. Protect your eyes, skin and clothing from acid
and particles containing lead.
● Battery acid is very corrosive and caustic. Wear protective gloves and
eye protection. Do not tilt the batteries. This could spill acid through the
vents. Rinse battery acid from eyes immediately for several minutes with
clear water. Then seek medical care immediately. Neutralise any acid
splashes on the skin or clothing with a soapy solution, and rinse off with
plenty of water. If acid is swallowed by mistake, consult a doctor immedi-
ately.
● Fires, sparks, open flames and smoking are prohibited. When han-
dling cables and electrical equipment, avoid causing sparks and electro-
static charge. Never short the battery terminals. High-energy sparks can
cause injury.
Page 250 of 319

248Wheels and tyres
Rim diameter in inches
Load rating code
Speed rating
The tyres could also have the following information:
● A direction of rotation symbol
● “Reinforced” denotes heavy-duty tyres.
The manufacturing date is also indicated on the tyre sidewall (possibly only
on the inner side of the wheel).
“DOT ... 1103...” means, for example, that the tyre was produced in the 11th
week of 2003.
We recommend that work on tyres and wheels be carried out by an Author-
ised Service Centre. They are familiar with the procedure and have the nec-
essary special tools and spare parts as well as the proper facilities for dis-
posing of the old tyres.
Any Authorised Service Centre has full information on the technical require-
ments when installing or changing tyres, wheels or wheel trims.
WARNING
● We recommend that you use only wheels and tyres which have been
approved by SEAT for your model. Failure to do so could impair vehicle
handling. Risk of accident.
● Avoid running the vehicle on tyres that are more than 6 years old. If
you have no alternative, you should drive slowly and with extra care at all
times.
● Never use old tyres or those with an unknown history of use.
● If wheel trims are retrofitted, you must ensure that the flow of air to
the brakes is not restricted. This could cause them to overheat.
● All four wheels must be fitted with radial tyres of the same type, size
(rolling circumference) and the same tread pattern.
15
91
TFor the sake of the environment
Old tyres must be disposed of according to the laws in the country con-
cerned.
Note
● For technical reasons, it is not generally possible to use the wheels from
other vehicles. This can also apply to wheels of the same model. The use of
wheels or tyres which have not been approved by SEAT for use with your
model may invalidate the vehicle's type approval for use on public roads.
● If the spare tyre is not the same as the tyres that are mounted on the
vehicle (e.g. winter tyres) you should only use the spare tyre for a short peri-
od of time and drive with extra care. Refit the normal road wheel as soon as
possible.
Wheel bolts
Wheel bolts must be tightened to the correct torque.
The design of wheel bolts is matched to the rims. If different wheel rims are
fitted, the correct wheel bolts with the right length and correctly shaped
bolt heads must be used. This ensures that wheels are fitted securely and
that the brake system functions correctly.
In certain circumstances, you should not use wheel bolts from a different
vehicle, even if it is the same model ⇒ page 220.
After the wheels have been changed, the tightening torque of the wheel
bolts should be checked as soon as possible with a torque wrench. ⇒
The tightening torque for steel and alloy wheels is 120 Nm.
Page 255 of 319

253
If and when
Spare steel rim wheel
The spare steel rim wheel is carried in the wheel well under
the floor panel in the luggage compartment. It is only inten-
ded for temporary use over short distances.
Fig. 192 Spare steel rim
wheel
Taking out the spare wheel
– Turn the plastic knob ⇒ fig. 192 anti-clockwise.
– Take out the spare wheel.
Securing the defective wheel in the spare wheel well
– Place wheel in spare wheel well in the luggage compartment.
– Secure the wheel by turning plastic knob clockwise.
– Replace the floor panel before closing the tailgate.
Your vehicle can be factory-equipped with a spare steel wheel. The spare
wheel does not usually meet the same performance standards as the wheels fitted on the vehicle because of the wheel/tyre dimensions, rubber
composition, tread pattern, etc. Therefore, note the following restrictions:
●
The spare steel wheel is designed only for your vehicle model. Do not
attempt to mount the wheel on any vehicle but your own.
● Your vehicle will have different driving characteristics when the spare
steel rim wheel is mounted ⇒
.
● The spare wheel is only intended for temporary use after having a flat
tyre. Replace the spare wheel with a normal wheel that has the proper tyre
dimensions as soon as possible.
● If the size of the spare steel rim wheel is different to that of the other
wheels, it is unlikely that snow chains suitable for the other wheels will fit it.
WARNING
● After mounting the spare steel rim wheel, the tyre pressure must be
checked and corrected as soon as possible. The tyre pressure must corre-
spond to the vehicle load (consult the table containing the inflation pres-
sures). Otherwise there is danger of causing an accident. Use the highest
tyre pressure as indicated in the table.
● Do not drive faster than 80 km/h, as higher speeds can cause an acci-
dent.
● Avoid heavy acceleration, hard braking and fast cornering, as this
could cause an accident.
Safety FirstOperating InstructionsPractical TipsTechnical Specifications
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254If and when
Changing a wheel
Preparation work
What you must do before changing a wheel.
– If you have a flat tyre or puncture, park the vehicle as far away
from the flow of traffic as possible. Choose a location that is as
level as possible.
– All passengers should leave the vehicle. They should wait in a
safe place (e.g. behind the roadside crash barrier).
– Apply the handbrake firmly.
– Engage first gear .
– When towing a trailer: Unhitch the trailer from your vehicle.
– Take the tools and the spare wheel ⇒ page 251 out of the lug-
gage compartment.
WARNING
If you have a puncture in heavy traffic, switch on the hazard warning
lights and place the warning triangle in a visible location. This is for your
own safety and also warns other road users.
CAUTION
If you have to change the tyre on a gradient, block the wheel opposite the
wheel being changed by placing a stone or similar object under it to prevent
the vehicle from rolling away.
Note
Please observe legal requirements when doing so.
Changing a wheel
Change the wheel as described below.
– Remove the wheel cover .
– Loosen the wheel bolts ⇒ page 255.
– Raise the vehicle with the jack ⇒ page 256.
– Take off the wheel with the flat tyre and then put on the spare
wheel ⇒ page 257.
– Lower the vehicle.
– Tighten the wheel bolts firmly in diagonal sequence with the
box spanner ⇒ page 255.
– Replace the cover.
After changing a wheel
After changing the wheel, there are still tasks to complete. – Place the wheel with the defective tyre in the spare wheel well
and secure it.
– Put the tools and jack back in the luggage compartment.
Page 278 of 319

276If and when
Removing the tail light
To change the bulbs you must remove the tail light assem-
bly. Removing the light requires a certain degree of practical
skill.
Fig. 220 Luggage com-
partment: Location of the
bolt securing the tail
light unit
Fig. 221 Removing tail
light from side panel A special retaining screw is used to secure and guide the tail light.
–
Check which of the bulbs is defective.
– Open the tailgate.
– Prise off the cover with a screwdriver in the slot ⇒ fig. 220 1
and remove the cover (with all the retaining clips) from the
opening.
– Carefully loosen the screw located behind the cover with a
screwdriver, turning it anti-clockwise (arrows) 2
.
– Gradually ease the tail light out of the housing ( ⇒ fig. 221 posi-
tions 3
and 4) by pulling alternately in positions 1 and 2.
– Remove the bulb holder ⇒ page 277.
CAUTION
When removing or installing the tail light, take care not to cause any dam-
age.
● Removing the tail light in particular can lead to the paintwork or tail light
becoming damaged. This is another reason why we recommend having the
bulbs changed by a qualified workshop.
Note
Make sure you have a soft cloth ready to place under the glass on the tail
light, to avoid any scratches.
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277
If and when
Remove the bulb holder
When changing a bulb, you must first remove the bulb hold-
er.
Fig. 222 Retaining tabs
on reverse side of tail
light
There are four securing tabs on the inside of the tail light unit.
– Release the retaining tabs A
⇒ fig. 222.
– Lift the bulb carrier off in direction of the arrow B
.
– Change the defective bulb ⇒ page 277 ⇒ page 278.
WARNING
If a bulb is replaced in a tail light assembly with LED, do not pull too hard
on the bulb holder. This may damage the wiring of the LED module.
Changing bulbs
All bulbs can be changed easily in the bulb holder.
Fig. 223 Position of the
bulbs in the bulb holder:
Example: Outer left tail
light
The bulbs are secured with a bayonet fastener. The table below
gives an overview of the bulb positions.
– Lightly press the defective bulb into the bulb holder, then turn it
to the left and remove it.
– Fit the new bulb, pressing it into the bulb holder and turn it to
the right as far as it will go.
– Use a cloth to remove any fingerprints from the glass part of the
bulb.
– Check whether the new bulb is working.
– Re-install the bulb holder ⇒ page 278.
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278If and when
Position of the bulbs
Pos.
⇒ fig. 223Bulb function
ATurn signalP21WBBrake lights and side lightsP21W LL
Changing bulbs. LED lamps
All bulbs can be changed easily in the bulb holder.
Fig. 224 Position of the
bulbs in the bulb holder:
Example: Outer left tail
light
The bulb is secured with a bayonet fastening. The table below
gives an overview of the bulb positions.
– Lightly press the defective bulb into the bulb holder, then turn it
to the left and remove it.
– Fit the new bulb, pressing it into the bulb holder and turn it to
the right as far as it will go. –
Use a cloth to remove any fingerprints from the glass part of the
bulb.
– Check whether the new bulb is working.
– Re-install the bulb holder ⇒ page 278.
Position of the bulbs
Pos.
⇒ fig. 224Bulb function
ATurn signalPY21W
Fitting the bulb holder
The bulb holder is easy to fit.
Fig. 225 Securing the
bulb holder in the tail
light unit
– Check that the seal is seated correctly on the bulb holder.