lock Seat Ibiza 5D 2005 Repair Manual

Checking and refilling levels183
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
•
Before opening the bonnet to check the brake fluid level, read and
observe the warnings ⇒page 169.
•
Brake fluid should be stored in the closed original container in a safe
place out of reach of children. This represents a toxic danger.
•
Have the brake fluid changed every two years at the latest. Heavy use
of the brakes may cause a vapour lock if the brake fluid is left in the system
for too long. This would seriously affect the efficiency of the brakes and the
safety of the vehicle. This may be an accident risk.Caution
Brake fluid could damage the paintwork. Wipe off any brake fluid from the
paintwork immediately.
For the sake of the environment
Brake fluid must be drained and disposed of in the proper manner observing
environmental regulations.
BatteryWarnings on handling the battery
WARNING
Always be aware of the danger of injury and chemical burns as well as the
risk of accident or fire when working on the battery and the electrical
system:•
Wear eye protection. Protect your eyes , skin and clothing from acid and
particles containing lead.
•
Battery acid is very corrosive and caustic. Wear protective gloves and
eye protection. Do not tilt the batter ies. This could spill acid through the
vents. Rinse battery acid from eyes immediately for several minutes with
clear water. Then seek medical care immediately. Neutralize any acid
splashes on the skin or clothing with a soapy solution, and rinse off with
plenty of water. If acid is swallowed by mistake, consult a doctor immedi-
ately.
•
Fires, sparks, naked lights and smoki ng are prohibited. When handling
cables and electrical equipment, avoid causing sparks and electrostatic
WARNING (continued)

Wear eye protection

Battery acid is very corrosive and caustic. Wear protec-
tive gloves and eye protection!

Fires, sparks, naked lights and smoking are prohibited!

A highly explosive mixture of gases is given off when the
battery is under charge.

Keep children away from acid and batteries!
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Checking and refilling levels
184charge. Never short the battery terminals. High-energy sparks can cause
injury.•
A highly explosive mixture of gases is given off when the battery is
under charge. The batteries should be charged in a well-ventilated room
only.
•
Keep children away from acid and batteries.
•
Before working on the electrical system, you must switch off the
engine, the ignition and all consumers. The minus cable on the battery
must be disconnected. When a light bulb is changed, you need only switch
off the light.
•
Deactivate the anti-theft alarm by unlocking the vehicle before you
disconnect the battery! The alarm will otherwise be triggered.
•
When disconnecting the battery from the vehicle electrical system,
disconnect first the negative cable and then the positive cable.
•
Switch off all electrical consumers before reconnecting the battery.
Reconnect first the positive cable and then the negative cable. Never
reverse the polarity of the connections. This could cause an electrical fire.
•
Never charge a frozen battery, or one which has thawed. This could
result in explosions and chemical burns. Always replace a battery which
has frozen. A flat battery can freeze at temperatures around 0
°C.
•
Ensure that the vent hose is always connected to the battery.
•
Never use a defective battery. This may be fatally explosive. Replace a
damaged battery immediately.Caution
•
Never disconnect the battery if the ignition is switched on or if the engine
is running. This could damage the electrical system or electronic compo-
nents.
•
Do not expose the battery to direct sunlight over a long period of time, as
the intense ultraviolet radiation can damage the battery housing.
•
If the vehicle is left standing in cold conditions for a long period, protect
the battery from frost. If it “freezes” it will be damaged.
Checking the electrolyte level
The electrolyte level should be checked regularly in high-
mileage vehicles, in hot countries and in older batteries.– Open the bonnet and open the battery cover at the front ⇒ in
“Safety instructions on working in the engine compartment” on
page 169 ⇒ in “Warnings on handling the battery” on
page 183.
– Check the colour display in the magic eye on the top of the battery.
– If there are air bubbles in the window, tap the window gently until they disperse.The position of the battery is show n in the corresponding engine compart-
ment diagram ⇒page 224.
The round window (“magic eye”) on the top of the battery changes colour,
depending on the charge level and electrolyte level of the battery.
If the colour in the window is colourless or bright yellow, the electrolyte level
of the battery is too low. Have the battery checked by a qualified workshop.
The colours green and black are used by the workshops for diagnostic
purposes.
WARNING (continued)
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Checking and refilling levels
190Information on permitted winter tyre sizes can be found in the vehicle's regis-
tration documents. Use only radial winter tyres. All tyre sizes listed in the
vehicle documentation also apply to winter tyres.
Winter tyres lose their effectiveness when the tread is worn down to a depth
of 4 mm.
The speed rating code ⇒page 188, “New tyres and wheels” determines the
following speed limits : ⇒
Q max. 99.42 mi/h
S max. 111.85 mi/h
T max. 118.06 mi/h
H max. 210 km/h
In some countries, vehicles which can exceed the speed rating of the fitted
tyre must have an appropriate sticker in the driver's field of view. These
stickers are available from your Authorised Service Centre. The legal require-
ments of each country must be followed.
Do not have winter tyres fitted for unnecessarily long periods. Vehicles with
summer tyres handle better when the roads are free of snow and ice.
If you have a flat tyre, please refer to the notes on the spare wheel
⇒ page 188, “New tyres and wheels”.
WARNING
The maximum speed for the winter tyres must not be exceeded. Otherwise,
this could lead to tyre damage and thus, an accident risk.
For the sake of the environment
Fit your summer tyres in good time. They are quieter, do not wear so quickly
and reduce fuel consumption.
Snow chainsSnow chains may be fitted only to the front wheels, and only to certain tyre
sizes ⇒page 222.
Snow chains must have fine-pitch links which do not protrude more that
15 mm, including locking device.
Remove wheel hub covers and trim rings before fitting snow chains. For safety
reasons cover caps, available in any Authorised Service Centre, must then be
fitted over the wheel bolts.
WARNING
Observe the fitting instructions provided by the snow chain manufacturer.
Caution
You must remove the snow chains to drive on roads which are free of snow.
Otherwise they will impair handling, damage the tyres and wear out very
quickly.
Note
In some countries, the speed limit for using snow chains is 50 km/h. The legal
requirements of the country should be followed.
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If and when
192
– Engage the first gear, or put the selector lever to position P for
those vehicles with an automatic gearbox.
– If you are towing a trailer, unhitch it from your vehicle.
– Take the vehicle tools and the spare wheel out of the luggage
compartment.
WARNING
Put the hazard warning lights on and pl ace the warning triangle in position.
This is for your own safety and also warns other road users.
Caution
If you have to change the tyre on a gradient, block the wheel opposite the
wheel being changed by placing a stone or similar object under it to prevent
the vehicle from rolling away.
Note
Please observe legal requirements when doing so.Changing a wheelChange the wheel as described below
– Rem ove the wheel cover. Also refer to ⇒ page 193.
–Slacken the wheel bolts.
– Raise the car with the jack in the corresponding zone –
Ta k e o f f the wheel and then put on the spare wheel
– Lower the vehicle.
– Tighten the wheel bolts firmly in diagonal sequence with the box
spanner
–Replace the cover .
After changing a wheel
After changing the wheel there are still tasks to complete.– Put the tools and jack back in the luggage compartment.
– Place the wheel with the defective tyre in the luggage compart-
ment and secure it.
– Check the tyre pressure of the newly fitted tyre as soon as possible.
– Have the tightening torque of the wheel bolts checked as soon as possible with a torque wrench. The prescribed torque is 120 Nm.
Note•
If you notice that the wheel bolts are corroded and difficult to turn when
changing a wheel, they must be replaced before having the wheel bolt torque
checked.
•
In the interest of safety, drive at moderate speeds until the wheel bolt
torque has been checked.
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If and when
200
22 Main beam headlight, left 10
23 Number plate light/si de light indicator 5
24 Rear windscreen wiper 10
25 Injectors(fuel) 10
26 Brake light switch /ESP (Turn sensor) 10
27 Instrument panel/Diagnosis 5
28 Unit: glovebox light, boot light, interior light 10
29 Climatronic 5
30 Power supply central locking unit 5
31 Left front window control 25
32 Vacant
33 Self powered alarm horn 15
34 Engine control unit 15
35 Sunroof 20
36 Engine ventilator heating /blower 25
37 Headlight washer pump 20
38 Front and rear fog lights 15
39 Engine control unit (petrol) 15
40 Engine control unit diesel + SDI Fuel pump 30
41 Fuel gauge 15
42 Ignition transformer+ Engine control unit T70 15
43 Dipped headlight (right side) 15
44 Left rear window control 25
45 Front right window control 25
Number
Electrical equipment Amperes
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If and when201
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Fuses below steering wheel in relay holderPTC fuses46
Windscreen wiper unit 20
47 Heated rear window unit 20
48 Indicator unit 15
49 Cigarette lighter 15
50 Locking unit 15
51 Radio/CD/GPS/Telephone 20
52 Horn 20
53 Dipped headlight (left side) 15
54 Right rear window control 25a)The signal “S”is a system which includes the starter and steering lock and enables, after the ignition is switched off and with out removing the key from the steering and starter lock,
certain electrical components to be switched on, including for example, the radio, the courtesy light, etc. This function is de activated on removing the key from the steering and starter
lock.
Number Electrical equipment Amperes
1 PTCs (Supplementary electrical heating using air) 40
2 PTCs (Supplementary electrical heating using air) 40
3 PTCs (Supplementary electrical heating using air) 40
Number
Electrical equipment Amperes
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If and when215
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Jump leads
Jump leads must comply with the standard
DIN 72553 (see manufacturer's
documentation). The wire cross section must be at least 25 mm
2 for petrol
engines and at least 35 mm
2 for diesel engines.
Note
•
The vehicles must not touch each other, otherwise electricity could flow as
soon as the positive terminals are connected.
•
The discharged battery must be properly connected to the vehicles elec-
trical system.
Jump-starting: decriptionIn ⇒ fig. 160, the flat battery is A and the charged battery B. Jump lead terminal connections
– Switch off the ignition on both vehicles
⇒.
1. Connect one end of the red jump lead to the positive ⇒fig. 160
terminal of the vehicle with the flat battery ⇒.
2. Connect the other end of the red jump lead to the positive terminal in the vehicle providing assistance.
3. Connect one end of the black jump lead to the negative terminal on the battery of the vehicle providing assistance.
4. Connect the other end of the black jump lead to a solid metal component which is bolted on to the engine block, or onto the
engine block itself of the vehicle with the flat battery. Do not
connect it to a point near the battery ⇒.
5. Position the leads in such a way that they cannot come into contact with any moving parts in the engine compartment.
Starting
6. Start the engine of the vehicle with the boosting battery and let
it run at idling speed.
7. Start the engine of the car with the flat battery and wait one or two minutes until the engine is “running”.
Removing the jump leads
8. Before you remove the jump leads, switch off the headlights (if they are switched on).
9. Turn on the heater blower and rear window heater in the vehicle with the flat battery. This helps minimise voltage peaks which are
generated when the leads are disconnected.
Fig. 160 How to connect
the jump leads
A+
A+
A-
AX
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If and when
218
Fitting the front towing eye
– First remove the right hand cover from the lower part of the bumper.
– Extract the bolt ⇒page 217, fig. 161 .
– Take the towing ring and the wheel spanner out of the vehicle tool kit.
– Turn the ring to the left with the box spanner until it is correctly screwed in.
– To remove the ring, turn to the right with the box spanner.Tow-rope or tow-bar
It is easier and safer to tow a vehicle with a tow-bar. You should only use a
tow-rope if you do not have a tow-bar.
A tow-rope should be slightly elastic to reduce the loading on both vehicles.
It is advisable to use a tow-rope made of synthetic fibre or similarly elastic
material.
Attach the tow-rope or the tow-bar only to the towing eyes provided or a
towing bracket.
Driving style
Towing requires some experience, especially when using a tow-rope. Both
drivers should be familiar with the te chnique required for towing. Inexperi-
enced drivers should not attempt to tow-start or tow away another vehicle.
Do not pull too hard with the towing vehicle and take care to avoid jerking the
tow-rope. When towing on an unpaved ro ad, there is always a risk of over-
loading and damaging the anchorage points.
The ignition of the vehicle being towed must be switched on to prevent the
steering wheel from locking and also to allow the use of the turn signals,
horn, windscreen wipers and washers. As the brake servo does not work if the
engine is not running, you must apply
considerably more pressure to the brake pedal than you normally would.
As the power assisted steering does not work if the engine is not running, you
will need more strength to steer than you normally would.
Towing vehicles with an automatic gearbox
•
Put the selector lever into position “N”.
•
Do not drive faster than 50 km/h when towing a vehicle.
•
Do not tow further than 50 km.
•
If a breakdown vehicle is used, the vehicle must be towed with the front
wheels raised.Note
•
Observe legal requirements when towing or tow-starting.
•
Switch on the hazard warning lights of both vehicles. However, observe
any regulations to the contrary.
•
For technical reasons, vehicles with an automatic gearbox must not be
tow-started.
•
If damage to your vehicle means that there is no lubricant in the gearbox,
you must raise the drive wheels while the vehicle is being towed.
•
If the vehicle has to be towed more than 50 km, the front wheels must be
raised during towing, and towing should be carried out by a qualified person.
•
The steering wheel is locked when the vehicle has no electrical power. The
vehicle must then be towed with the front wheels raised. Towing should be
carried out by a qualified person.
Rear towline anchorageAt the rear, on the right below th e rear bumper is a towline point.
AA
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Index241
Index
AABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 65
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Acoustic signal . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Acoustic warning . . . . . . . . . . . . . . . . . . . . . . . . 125
Adjusting simp le headlights
driving on the left . . . . . . . . . . . . . . . . . . . . 146
driving on the right . . . . . . . . . . . . . . . . . . . 146
Adjusting the seat belt height . . . . . . . . . . . . . . 25
Air conditioning system Climatronic . . . . . . . . . . . . . . . . . . . . . . . . . . 119
General notes . . . . . . . . . . . . . . . . . . . . . . . . 121
Air conditioning* Semiautoamtic air conditioning* . . . . . . . . 116
Air outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Air recirculation Semi-automatic air conditi oning . . . . . . . . 118
Air recirculation mode Climatronic . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Airbag covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Airbag system . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Curtain airbags . . . . . . . . . . . . . . . . . . . . . . . 38
Front airbags . . . . . . . . . . . . . . . . . . . . . . . . . 31
Side airbags . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 29 Airbags
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Alarm system Switching off . . . . . . . . . . . . . . . . . . . . . . . . . 80
Alterations to the vehicle . . . . . . . . . . . . . . . . . 162
Alternator Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 62
Ambient temperature display . . . . . . . . . . . . 55, 57
Anti-freeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Anti-lock brake system . . . . . . . . . . . . . . . . . . . 140 Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 65
Anti-theft alarm system . . . . . . . . . . . . . . . . . . . . 79 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . 80
Anti-theft wheel bolts . . . . . . . . . . . . . . . . . . . . 194
Aquaplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Automatic anti-dazzle interior mirror* Activating the anti-dazzle function . . . . . . . 97
Deactivating anti-dazzle function . . . . . . . . . 97
Automatic car washes . . . . . . . . . . . . . . . . . . . . 154
Automatic gearbox . . . . . . . . . . . . . . . . . . . . . . 130 Instructions for driving . . . . . . . . . . . . . . . . 132
Kick-down feature . . . . . . . . . . . . . . . . . . . . 132
Selector lever positions . . . . . . . . . . . . . . . . 131
Automatic wiper/wash function for the rear window 96
BBall coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
BAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Battery
Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Winter conditions . . . . . . . . . . . . . . . . . . . . 183
Belt tension device Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . 29
Belt tension devices . . . . . . . . . . . . . . . . . . . . . . 26
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Brake assist system . . . . . . . . . . . . . . . . . . . . . 139
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Brake pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Brake servo . . . . . . . . . . . . . . . . . . . . . . . 139, 143
Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . 65
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Braking distance . . . . . . . . . . . . . . . . . . . . . . . . 143
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92, 125
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Index
242CCar care
Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Car care products . . . . . . . . . . . . . . . . . . . . . . . 153
Car phone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Car washes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Catalytic converter . . . . . . . . . . . . . . . . . . . . . . 144
Central locking . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Automatic speed dependent locking and un-locking system* . . . . . . . . . . . . . . . . . . . . . 72
Emergency unlocking system . . . . . . . . . . . . 72
Locking system for invo luntary unlocking . . 72
Selective unlocking system* . . . . . . . . . . . . 71
Unlocking system* . . . . . . . . . . . . . . . . . . . . 72
Central locking button Central locking . . . . . . . . . . . . . . . . . . . . . . . 72
unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Cetane number . . . . . . . . . . . . . . . . . . . . . . . . . 168
Change lamps dipped headlight lamp . . . . . . . . . . . . . . . . 206
Changing gear See Manual gearbox . . . . . . . . . . . . . . . . . . 129
Changing lamps interior light and reading light . . . . . . . . . . 214
changing lamps rearlights on frame . . . . . . . . . . . . . . . . . . . 213
Changing the lamps glovebox light* . . . . . . . . . . . . . . . . . . . . . . 214
indicator lights . . . . . . . . . . . . . . . . . . . . . . 209
main beam lights . . . . . . . . . . . . . . . . . . . . 207 Main headlight lamps . . . . . . . . . . . . . . . . . 205
number plate light . . . . . . . . . . . . . . . . . . . 213
side beam lights . . . . . . . . . . . . . . . . . . . . . 208
Side indicator lights . . . .
. . . . . . . . . . . . . . 211
Changing windscreen wiper blades . . . . . . . . . 180
Chassis number . . . . . . . . . . . . . . . . . . . . . . . . 220
Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Checking battery electrolyte level . . . . . . . . . . 184
Checking engine oil level . . . . . . . . . . . . . . . . . 174
Child safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Child seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Categorisation in groups . . . . . . . . . . . . . . . 45
Group 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Group 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Group 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Groups 0 and 0+ . . . . . . . . . . . . . . . . . . . . . . 45
ISOFIX system . . . . . . . . . . . . . . . . . . . . . . . . 48
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Securing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Child seats on the front passenger seat . . . . . . . . . . . . . 29
Cigarette lighter . . . . . . . . . . . . . . . . . . . . . . . . 109
Cleaning alloy wheels . . . . . . . . . . . . . . . . . . . . 158
Cleaning and caring for your vehicle . . . . . . . . 153
Cleaning chrome . . . . . . . . . . . . . . . . . . . . . . . . 157
Cleaning cloth seat covers . . . . . . . . . . . . . . . . 160
Cleaning dash panel . . . . . . . . . . . . . . . . . . . . . 159
Cleaning engine compartment . . . . . . . . . . . . . 159
Cleaning fabric trim . . . . . . . . . . . . . . . . . . . . . . 160
Cleaning leather . . . . . . . . . . . . . . . . . . . . . . . . 160 Cleaning plastic parts . . . . . . . . . . . . . . . . . . . . 159
Cleaning seat belts . . . . . . . . . . . . . . . . . . . . . . 161
Cleaning steel wheels . . . . . . . . . . . . . . . . . . . . 157
Cleaning windows . . . . . . . . . . . . . . . . . . . . . . . 156
Cleaning wooden trim . . . . . . . . . . . . . . . . . . . . 160
Climatronic
automatic mode . . . . . . . . . . . . . . . . . . . . . 120
controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
General notes . . . . . . . . . . . . . . . . . . . . . . . 121
manual mode . . . . . . . . . . . . . . . . . . . . . . . 120
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Cockpit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Control Light switches . . . . . . . . . . . . . . . . . . . . . . . . 88
Control lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control lighting . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Controls Electric windows . . . . . . . . . . . . . . . . . . . . . . 83
Convenience closing Sliding/tilting roof . . . . . . . . . . . . . . . . . . . . 87
Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Convenience opening Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . 176, 177
Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Coolant level warning light . . . . . . . . . . . . . . . . . . . . . . . . . 64
Coolant Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
ibiza_ingles Seite 242 Mittwoch, 5. Oktober 2005 5:17 17