gearbox Seat Leon 5D 2005 User Guide

Driving163
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
•
if the clutch pedal is depressed,
•
if the vehicle is accelerated to over 180 km/h,
•
and the lever is pressed in the direction of OFF without being engaged.
To resume the cruise control, release the brake or clutch pedal or reduce the
vehicle speed to less than 180 km/h and press once on the upper part of the
rocker switch RES ⇒page 162, fig. 124 .
WARNING
It is dangerous to use a set speed wh ich is too high for the current road,
traffic or weather conditions. Risk of accident.Turning off the cruise control system*
Vehicles with a manual gearbox
The system is completely turned off by moving the control all the way to
the right hand side (OFF engaged), or when the vehicle is stationary, ignition
off.
Vehicles with automatic gearbox / DSG automatic gearbox
To completely turn off the cruise control system, engage the gear selection
lever into one of the following positions: P, N , R or 1 or stop the vehicle and
turn the ignition off.
AB
AA
Fig. 125 Turn signal and
main beam lever: switch
and rocker switch for CCS
AA
leon_ingles Seite 163 Donnerstag, 20. Oktober 2005 12:14 12

Checking and refilling levels
194
WARNING
All work on the engine or in the engine compartment, e.g. checking and
refilling fluids, involves the danger of injury and scalding as well as the risk
of accident or fire.•
Never open the bonnet if you see steam, smoke or coolant escaping
from the engine compartment. Otherwise, there is a risk of sustaining
burns. Wait until no more steam or coolant is emitted, then allow the
engine to cool before carefully opening the bonnet.
•
Switch off the engine and remove the key from the ignition.
•
Apply the handbrake and move the gea r stick to neutral or selector
lever to position P.
•
Keep children away from the vehicle.
•
Never touch hot engine parts. There is a risk of burns.
•
Never spill liquids on a hot engine or on a hot exhaust gas system. This
is a fire hazard.
•
Avoid causing short-circuits in the electrical system, particularly at the
points where the jump leads are attached ⇒page 241. The battery could
explode.
•
Never touch the radiator fan. It is temperature controlled and could
start automatically, even when the engine has been switched off and the
key removed from the ignition!
•
Do not unscrew the cap on the expansion tank when the engine is hot.
If the coolant is hot, the cooling system will be pressurised!
•
Protect face, hands and arms by covering the cap with a large, thick
cloth to protect against escaping coolant and steam.
•
Always make sure you have not left any objects, such as cleaning cloths
and tools, in the engine compartment.
•
If you have to work underneath the vehicle, you must use suitable
stands additionally to support the vehicl e, there is a risk of accident! A
hydraulic jack is insufficient for securing the vehicle and there is a risk of
injury.
•
If any work has to be performed when the engine is started or with the
engine running, there is an additional, potentially fatal, safety risk from the
rotating parts, such as the drive belt s, alternator, radiator fan, etc., and
from the high-voltage ignition system. You should also observe the
following points:
−Never touch the electrical wiring of the ignition system.
− Ensure that jewellery, loose clothing and long hair do not get
trapped in rotating engine parts. Danger of death. Before starting any
work remove jewellery, tie back and cover hair, and wear tight-fitting
clothes.
− Always think carefully about pressing the accelerator if a gear is
engaged in either an automatic or manual gearbox. The vehicle could
move, even if the handbrake is applied. Danger of death.
•
If work has to be carried out on the fuel system or on electrical compo-
nents, you must observe the following safety notes in addition to the above
warnings:
−Always disconnect the battery. The vehicle must be unlocked when
this is done, otherwise the alarm will be triggered.
− Do not smoke.
− Never work near naked flames.
− Always have a fire extinguisher on hand.Caution
When changing or topping up service fluids, make absolutely certain that you
fill the fluids into the correct reservoirs. Failure to observe this point will result
in serious malfunctions and engine damage!
WARNING (continued)
leon_ingles Seite 194 Donnerstag, 20. Oktober 2005 12:14 12

If and when217
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Note
•
Seek professional assistance if the repair of a tyre puncture is not
possible with the sealing compound.
Wheel changePreparation work
What you must do before changing a wheel.– If you have a flat tyre or puncture, park the vehicle as far away from the flow of traffic as possible. Choose a location that is as
level as possible.
– All passengers should leave the vehicle. They should wait in a safe area (for instance behind the roadside crash barrier).
– Switch off the engine. Switch on the hazard warning lights.
–Apply the handbrake firmly.
–Engage the first gear, or put the selector lever to position P for
those vehicles with an automatic gearbox.
– If you are towing a trailer, unhitch it from your vehicle.
–Take the vehicle tools and the spare wheel out of the luggage
compartment.
WARNING
Put the hazard warning lights on and place the warning triangle in position.
This is for your own safety and also warns other road users.
Caution
If you have to change the wheel on a gradient, block the wheel opposite the
wheel being changed by placing a stone or similar object under it to prevent
the vehicle from rolling away.
Note
Please observe legal requirements when doing so.Changing a wheelChange the wheel as described below
– Remove the wheel cover. See ⇒page 218, fig. 146 .
–Slacken the wheel bolts.
– Raise the car wi th the jack in the corresponding zone.
– Take off the wheel and then put on the spare wheel.
– Lower the vehicle.
– Tighten the wheel bolts firmly i n d i a go na l s e q u e n ce wi t h t h e b ox
spanner.
–Replace the cover.
leon_ingles Seite 217 Donnerstag, 20. Oktober 2005 12:14 12

If and when
226Fuses on left side of dash panelFuses
Number Electrical equipment Amperes
1 Diesel and petrol engine control unit 10
2 ABS/ESP control unit 5
3 Airbag control unit 5
4 Heating controls, pressure sensor, heated seats, ESP switch, reverse gear 5
5 Left and right headlamp motor, dimmer, GDL control unit 5
6 Gateway, Automatic gearbox lever 5
7 Windscreen relay, heated mirrors, VDA telephone 5
8 Trailer control unit 5
9 Vacant
10 Vacant
11 Vacant
12 Door control unit (autolock K3) 10
13 Diagnosis, light switch, brake 10
14 Automatic gearbox 5
15 Cable control unit 7,5
16 Heating controls / Air and air conditioning 10
17 Rain sensor 5
18 Automatic gearbox selector lever, parking aid control unit 5
19 Vacant
20 ESP control unit 5
21 D2L engine (20 147 kW) 10
leon_ingles Seite 226 Donnerstag, 20. Oktober 2005 12:14 12

If and when227
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
22
Heater 40
23 Door control unit 30
24 Cigarette lighter 25
25 Cable control unit 25
26 12 V power sockets 30
27 FSI capacity gauge control unit, fuel relay, EKP 1.6 relay 15
28 Comfort system control unit (without autolock 4F8) 25
29 Flowmeter, engine 10
30 Prewired 20
31 Vacuum pump 20
32 Door control unit 30
33 Sunroof 30
34 Comfort system control unit (autolock 4 K3) 25
35 Alarm sensor, horn 5
36 Headlight washer system 20
37 Seats 30
38 Engine 10
39 Automatic gearbox 20
40 Heater 40
41 Tailgate, power 15
42 Cable control unit 15
43 Trailer control unit 15
44 Trailer control unit 20
45 Trailer control unit 15
Number
Electrical equipment Amperes
leon_ingles Seite 227 Donnerstag, 20. Oktober 2005 12:14 12

If and when
228Some of the electrical items listed in the table are only fitted on certain
models or are optional extras. Please note that the above list, while correct at the time of printing, is subject
to alterations. If discrepancies should
occur, please refer to the sticker on the
inside of the fuse cover for the correct information for your model.Fuses layout, engine compartment, left partFuses46
Heating jets, heating controls, air, air conditioning 5
47 Lambda probe 10
48 Lambda probe 10
49 Light switch 7,5
Number
Electrical equipment Amperes
NumberElectrical equipment Amperes
1 Wiper 30
2 Steering column 5
3 Cable control unit 5
4A BS 30
5 AQ gearbox 15
6I nstr u m en t p an el 5
7 Vacant
8R ad io 15
9 Telephone 5
10 Main relay in the FSI / diesel engine compartment / injection module supply
5
Main relay in the engine compartment D2L (2.0 FSI 147 kW) 10
leon_ingles Seite 228 Donnerstag, 20. Oktober 2005 12:14 12

If and when
244
Notes for the driver of the towing vehicle
– Drive slowly at first until the to w-rope is taut. Then accelerate
gradually.
– Begin and change gears cautiously. If you are driving an auto- matic vehicle, accelerate gently.
– Remember that the brake servo and power steering are not working in the vehicle you are towing. Brake earlier than you
would normally, but with a more gentle pressure on the brake.
Notes for the driver of the towed vehicle
– Ensure that the tow-rope remains taut at all times when towing.
Fitting the towing eye
– Take the towing ring and the wheel spanner out of the vehicle tool kit.
– Pull the lower front cover down and leave the cover hanging on the vehicle.
– Remove the cover of the screw hole, insert a screwdriver into the lower slot and lever gently.
– Screw the towing eye as shown by arrow anti-clockwise to the
limit position in the front ⇒page 243, fig. 173 or rear
⇒ page 243, fig. 174 threaded hole.
– Use the wrench for leverage to tighten the towing eye.Tow-rope or tow-bar
It is easier and safer to tow a vehicle with a tow-bar. You should only use a
tow-rope if you do not have a tow-bar. A tow-rope should be slightly elastic to reduce the loading on both vehicles.
It is advisable to use a tow-rope made of synthetic fibre or similarly elastic
material.
Attach the tow-rope or the tow-bar only to the towing eyes provided or a
towing bracket.
Driving style
Towing requires some experience, espec
ially when using a tow-rope. Both
drivers should be familiar with the te chnique required for towing. Inexperi-
enced drivers should not attempt to tow-start or tow away another vehicle.
Do not pull too hard with the towing vehicle and take care to avoid jerking the
tow-rope. When towing on an unpaved road, there is always a risk of over-
loading and damaging the anchorage points.
The ignition of the vehicle being towed must be switched on to prevent the
steering wheel from locking and also to allow the use of the turn signals,
horn, windscreen wipers and washers.
As the brake servo does not work if the engine is not running, you must apply
considerably more pressure to the brake pedal than you normally would.
As the power assisted steering does not work if the engine is not running, you
will need more strength to steer than you normally would.
Towing vehicles with an automatic gearbox
•
Put the selector lever into position “N”.
•
Do not drive faster than 50 km/h when towing a vehicle.
•
Do not tow further than 50 km.
•
If a breakdown vehicle is used, the vehicle must be towed with the front
wheels raised.Note
•
Observe legal requirements when towing or tow-starting.
leon_ingles Seite 244 Donnerstag, 20. Oktober 2005 12:14 12

If and when245
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
•
Switch on the hazard warning lights of both vehicles. However, observe
any regulations to the contrary.
•
For technical reasons, vehicles with an automatic gearbox must not be
tow-started.
•
If damage to your vehicle means that there is no lubricant in the gearbox,
you must raise the drive wheels while the vehicle is being towed.
•
If the vehicle has to be towed more than 50 km, the front wheels must be
raised during towing, and towing should be carried out by a qualified person.
•
The steering wheel is locked when the vehicle has no electrical power. The
vehicle must then be towed with the front wheels raised. Towing should be
carried out by a qualified person.
leon_ingles Seite 245 Donnerstag, 20. Oktober 2005 12:14 12

General notes on the technical data
248Vehicle identification dataVehicle identification number
The vehicle identification number (chass is number) can be read from outside
the vehicle through a viewer in the windscreen. This is located on the left-
hand side of the vehicle in the lower area of the windscreen. It is also located
on the right hand side of the engine compartment.
Type plate
The type plate is located on the left rib inside the engine compartment.
Vehicle data
The data sticker is placed on the inside of the spare wheel recess in the
luggage compartment.
The following information can be found in the vehicle information:•
Vehicle identification number (chassis number)
•
Vehicle type / engine power / gearbox type
•
Engine and gearbox code / paint number / interior equipment
•
Optional extras / PR numbers
This vehicle data are also contained in the Inspection and Maintenance
schedule ⇒Booklet “Inspection and Maintenance schedule”.
leon_ingles Seite 248 Donnerstag, 20. Oktober 2005 12:14 12

Index269
Index
AABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 77
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Acoustic signal . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Acoustic warning . . . . . . . . . . . . . . . . . . . . . . . . 148
Adjusting headlights driving on the left . . . . . . . . . . . . . . . . . . . . 172
driving on the right . . . . . . . . . . . . . . . . . . . 172
Adjusting the seat belt height . . . . . . . . . . . . . . 27
Air conditioner* 2C-Climatronic* . . . . . . . . . . . . . . . . . . . . . . 141
Air conditioning system General notes . . . . . . . . . . . . . . . . . . . . . . . . 145
Air conditioning* . . . . . . . . . . . . . . . . . . . . . . . . 138
Air recirculation mode 2C-Climatronic . . . . . . . . . . . . . . . . . . . . . . . 144
Manual air conditioner . . . . . . . . . . . . . . . . 140
Airbag covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Airbag system . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Curtain airbags . . . . . . . . . . . . . . . . . . . . . . . 42
front airbags . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Side airbags . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 31 Airbags
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Alarm system Switching off . . . . . . . . . . . . . . . . . . . . . . . . 100
Alterations to the vehicle . . . . . . . . . . . . . . . . . 186
Alternator Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 78
Ambient temperature display . . . . . . . . . . . . . . . 63
Anti-freeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Anti-lock brake system . . . . . . . . . . . . . . . . . . . 166 Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . 77
Anti-theft alarm system . . . . . . . . . . . . . . . . . . . 100 Switching off . . . . . . . . . . . . . . . . . . . . . . . . 100
Anti-theft wheel bolts . . . . . . . . . . . . . . . . . . . . 219
Aquaplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Ashtray* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Aspects to take into account before starting the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Automatic anti-dazzle interior mirror* Activating the anti-dazzle function . . . . . . 121
Deactivating anti-dazzle function . . . . . . . . 121
Automatic car washes . . . . . . . . . . . . . . . . . . . . 178
Automatic gearbox / DS G automatic gearbox . 153
Automatic lighting . . . . . . . . . . . . . . . . . . . . . . . 110
Automatic mode 2C-Climatronic . . . . . . . . . . . . . . . . . . . . . . . 142 Automatic wiper/wash function for the rear window
119
BBall coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
BAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Battery
Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Winter conditions . . . . . . . . . . . . . . . . . . . . 207
Before starting the vehicle . . . . . . . . . . . . . . . . . . 8
Belt tension device Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . 31
Belt tension devices . . . . . . . . . . . . . . . . . . . . . . 28
Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Brake assist system . . . . . . . . . . . . . . . . . . . . . 165
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Brake pad wear indicator* Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Brake pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Brake servo . . . . . . . . . . . . . . . . . . . . . . . 165, 169
Brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . 76
leon_ingles Seite 269 Donnerstag, 20. Oktober 2005 12:14 12