engine SKODA FABIA 2003 1.G / 6Y Workshop Manual

Towing a trailer157
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before negotiating a downhill section to allow the engine to also act as a
brake.
Engine overheating
Please keep a check on the coolant temperature gauge if you have to
negotiate a lengthy downhill stretch in a low gear at a high engine speed
when the outside temperature is very high
⇒page 13. If the needle of the
coolant temperature gauge moves into the right-hand area or even the red
area of the scale, reduce your speed immediately. Stop and switch off the
engine if the warning light
 in the instrument cluster begins flashing.
Wait a few minutes and check the level of coolant in the coolant expansion
bottle ⇒page 177.
Please refer to the notes ⇒page 31.
The coolant temperature can be reduced by switching on the heating.
Any increase in the cooling effect of the coolant fan through shifting down
a gear and increasing the engine speed is not possible since the fan
speed is independent of the engine speed. One should also not drop a
gear for this reason when towing a trailer as long as the engine can
manage the slope without any drop in speed.
Detachable towing device*
The detachable ball head of the towing device is stowed in the spare
wheel well in the luggage compartment.
An instruction for correct installation and removal of the ball head of the
towing device is supplied with the ball head
Note
•Do not carry out any modifications or repairs to the ball head or to any
other components on the towing device.
WARNING
Do not use any aids or tools for installing or removing the ball
head. This might result in damage to the locking mechanism to the
extent that the safety of the towing device is no longer assured -
risk of an accident.
Fig. 120 Detachable
ball head

Care and cleaning
166
Engine compartment
Good corrosion protection is very important, particularly in winter when
one often drives over its salt-strewn roads. One should therefore clean the
whole engine compartment and the radiator tank before and after the salt
spreading period and treat with preservative in order to prevent the salt
from being destructive.
Skoda dealers have the cleaning agents and preservatives recommended
by the manufacturer and also the required equipment.
Caution
•Engine cleaning may be only be undertaken when the ignition is off.
•It is recommended to cover the generator before washing the engine
compartment.
For the sake of the environment
The dirty water produced by washing the engine has washed away petrol,
and residues of grease and oil and should therefore be cleaned by an oil
separator. This is why engine washing should only be undertaken in a
garage or at a fueling station (when these are fitted with the required
equipment).
WARNING (continued)
•Never clean the seat belts chemically as dry cleaning may
destroy the fabric. The seat belts must also not be allowed to come
into contact with corrosive liquids (such as acids etc.).
•Seat belts which have damage to the webbing, the connections,
the inertia reel or the lock should be replaced by a Škoda dealer.
•Inertia reel belts must be completely dried before being reeled
up.
WARNING
It is necessary to observe the guidelines given in this chapter
before working on the engine compartment ⇒page 172.

Fuel167
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Fuel
Petrol
Grades of petrol
There are various grades of petrol. Please read the brochure “Technical
Data” in order to know which grade of petrol your vehicle requires. You will
also find the same information affixed to the inside of the fuel filler flap of
your vehicle ⇒ page 169, fig. 122 .
A distinction is made between unleaded and leaded petrol. All Škoda vehi-
cles with petrol engines are equipped with a catalytic converter and must
therefore be only driven with unleaded petrol. Unleaded petrol complies
with the standard EN 228 .
The individual grades of petrol are distinguished by their octane number
(RON). Please adopt the following procedure if the grade of petrol which
you normally use is not be available in exceptional circumstances:
•Engines which need unleaded premium petrol 95 RON can also be
run on unleaded regular petrol 91 RON. This does, however, result in a
slight loss in performance.
•Engines which need unleaded premium petrol 98 RON can also be
run on unleaded regular petrol 95 RON. This does, however, result in a
slight loss in performance. You can in exceptional circumstances also
use unleaded regular petrol of 91 RON in the event that no unleaded
premium petrol of 98 RON or 95 RON is available. Refuel as soon as
possible with unleaded premium plus of 98 RON or unleaded premium
petrol of 95 RON.
If, in an emergency, the only fuel available is one which has a lower octane
number than that required by the engine then only drive at medium engine
speeds and lower engine loadings. You can make unlimited use of fuel which has a higher octane number
than that required by the engine. There will, however, be no advantages
gained by this in terms of engine performance and fuel consumption!
The handling, performance and life of your engine are determined to a
significant extent by the quality of the fuel. Do not use any petrol additives.
Use a fuel complying with the standard.
You can find further information on refuelling
⇒page 169.
Caution
•Filling the tank even only once with leaded petrol will result in the cata-
lytic converter being destroyed.
•Operating the engine with petrol of a low octane number can result in
engine damage at high revolutions or severe engine loading.
Diesel
Grade of diesel fuel
Grades of diesel fuel
Your vehicle can be driven with the following grades of diesel fuel:
•Diesel fuel with a cetane number of at least CN 49 (the cetane number
CN is a measure of the ignition performance of the diesel fuel). Diesel fuel
must comply with the standard EN 590.
•Biofuel (RME rape oil methyl ester Biofuel) must comply with the
standard EN 51 606 . Please refer to the following guidelines
⇒ page 168, “Biofuel”.

Fuel
168
Fuel additives
You must not use fuel additives, so-called “flow improvers” (petrol and
similar products) in diesel fuel.
It is then necessary to have the fuel filter drained of water by a Škoda
dealer more often than stated in the service schedule if the quality of the
diesel fuel used is poor.
You can find information on refuelling ⇒page 169, “Refuelling”.
Caution
•Use a fuel complying with the standard. Filling the tank even only once,
which does not comply with the standard, can result in damage to the fuel
system.
•Water which has collected in the fuel filter can result in engine
problems.
Biofuel
Biofuel (methyl ester from rape oil) is manufactured from vegetable oil by
means of a chemical process.
Biofuel does not contain sulphur. This means that no sulphur dioxide
(SO
2) is produced when it is burnt.
The exhaust gases contain less
•carbon monoxide (CO)
•hydrocarbons (HC)
•particles (soot)
than when operating with conventional diesel fuel.
The Biofuel is more biodegradable. When using biofuel pay attention to the following points:
•The
Performance may be reduced slightly if you switch to driving with
biofuel.
•The Fuel consumption may increase slightly if you switch to driving
with biofuel.
Biodiesel conforming to the standard E 51 606 can be mixed in any
desired ratio with diesel fuel conforming to the standard EN 590.
We recommend refuelling with diesel fuel at temperatures below -10°C.
Caution
Filling the tank even only once with biofuel, which does not comply with
the standard standard E 51 606 , can result in damage to the fuel
system.
Operation in winter
Winter-grade diesel fuel
A different grade of diesel fuel is available at filling stations in winter than
during the summer. Using “summer-grade diesel fuel” at temperatures
below 0°C can result in operational problems because the diesel becomes
viscous as a result of paraffin separation.
It is therefore the case that DIN EN 590 prescribes diesel fuel class for
certain periods of the year which can also be purchased at the corre-
sponding time during the year. “Winter-grade diesel fuel” will still operate
properly even at a temperature of -20°C.
It is often the case in countries with different climatic conditions that diesel
fuels available have a different temperature characteristic. Škoda dealers
and filling stations in the country concerned will be able to provide you with
information regarding the diesel fuels available.

Fuel
170
– The fuel filler cap on the fuel filler tube must be locked to the right using the vehicle key and the key then removed (only
valid for vehicles which do not have remote unlocking of the
fuel filler flap next to the driver's seat).
– Press the fuel tank flap closed.
The correct grade of fuel for your vehicle as well as the tyre size and infla-
tion pressures are stated on a sticker affixed to the inside of the fuel filler
flap. Further information on fuel ⇒page 167.
The fuel tank has a capacity of about 45 litres.
Caution
•Remove any fuel which has spilled onto the paintwork of your vehicle
immediately. This particularly applies to biodiesel - risk of paint damage!
•Vehicles fitted with catalytic converter should never be allowed to let
the fuel tank to run completely empty. An irregular supply of fuel to the
engine can result in misfiring and unburnt fuel may get into the exhaust
system, which may result in overheating and damage to the catalytic
converter.
For the sake of the environment
The fuel tank is full just as soon as the pump nozzle switches off for the
first time, provided the nozzle has been operated properly. You should not continue refuelling - otherwise the expansion chamber in the fuel tank will
also be filled with fuel. Fuel might flow out of the tank when it heats up.
WARNING
Pay attention to any legal requirements if you do carry a spare
canister in the vehicle. We do not recommend carrying any fuel
canisters in your vehicle for safety reasons. The canister can be
damaged in the event of an accident and fuel may leak out.

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Inspecting and Replenishing
Engine compartment
Unlocking the bonnet
Unlocking the bonnet
– Pull the unlocking lever below the dash panel on the driver's
side ⇒fig. 123 .
The bonnet jumps out of its lock as a result of the spring force. A handle
appears at the same time in the radiator grille.
Opening and closing the bonnet.
Fig. 123 Bonnet
release lever
Fig. 124 Radiator
grille: handle
Fig. 125 Securing the
bonnet with the bonnet
support

Inspecting and Replenishing
172
Opening the bonnet
– Unlock the bonnet ⇒page 171, fig. 123 .
– Ensure that the arms of the windscreen wipers are correctly in place against the windscreen before opening the bonnet
otherwise damage could occur to the paintwork.
– Pulling on the handle ⇒page 171, fig. 124 will lock the bonnet
fully.
– Grip with the hand under the radiator grille and lift up the bonnet.
– Take the bonnet support out of its holder and set it in the opening designed for it ⇒page 171, fig. 125 .
Closing the bonnet
– Lift the bonnet slightly and unhook the bonnet support. Press the bonnet support into the holder designed to hold it.
– Allow the bonnet to drop from a height of about 30 cm into the lock - bonnet do not press down on it! Caution
•Never open the bonnet using the handle - danger of causing damage.
•Before opening the bonnet, ensure that the arms of the windscreen
wipers are correctly in place against the windscreen. Otherwise, there is
a risk of damage to the paintwork.
Working in the engine compartment
Particular care is required when carrying out any work in
the engine compartment!
There is a risk of injuries, scalding, accidents and fire when working
in the engine compartment, e.g. inspecting and replenishing oil and
other fluids. For this reason, it is essential to comply with the
warning instructions stated below and with the general applicable
rules of safety. The engine compartment of your car is a hazardous
area ⇒ .
WARNING
•Never open the bonnet if you see that steam or coolant is
flowing out of the engine compartment - risk of scalding! Wait long
enough until the steam or coolant has stopped escaping.
•For safety reasons, the bonnet must always be properly closed
when driving. One should therefore check that the lock has in fact
engaged properly after closing the bonnet.
WARNING (continued)
•Stop your vehicle immediately while driving if you notice that
the lock is not properly engaged and close the bonnet properly -
risk of an accident!
WARNING
•Switch off the engine and pull out the ignition key.
•Apply the handbrake firmly.
•If your vehicle is fitted with a manual gearbox, move the gear-
shift lever into Neutral, or if it is fitted with automatic gearbox,
move the selector lever into position P.

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Caution
When replenishing fluids in the engine, always ensure that the fluids are
on no account mixed up. This may result in major operating problems and
also vehicle damage!
Overview of the engine compartment
The main inspection points
Fig. 126 Diesel engine 1.9 litre/47 kW
Coolant expansion bottle . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield washer fluid reservoir . . . . . . . . . . . . . . . . . . . .
Engine oil filler opening . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery (below a cover) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Note
The location of the inspection points in the engine compartment of petrol
and diesel engines is practically identical.
WARNING (continued)
•Allow the engine to cool down.
•Keep children clear of the engine compartment.
•Never spill oil and other fluids over the hot engine. Such fluids
(e.g. the antifreeze contained in the coolant) may ignite!
•Avoid short circuits in the electrical system - particularly on the
battery.
•Never place your hand into the radiator fan as long as the
engine is still warm. The fan might suddenly start running!
•Never open the cap of the coolant expansion bottle as long as
the engine is still warm. The cooling system is pressurized!
•Cover over the cap of the coolant expansion reservoir with a
large cloth when opening it as protection for your face, hands and
arms from hot steam or hot coolant.
•In cases where it be necessary to carry out inspection work
when the engine is running there is an additional risk from rotating
parts (e.g. the V-ribbed belt, alternator, radiator fan) and from the
high-voltage ignition system.
•Please also comply with the warning instructions stated below
when carrying out any essential work on the fuel system or on the
electrical system:
−Always separate the car battery from the electrical system.
− Do not smoke.
− Never carry out any work close to naked flames.
− Always keep a working fire extinguisher at hand.
A1177
A2185
A3176
A4175
A5179
A6181

Inspecting and Replenishing
174
Engine oil
Engine oil specifications
The grade of engine oil should be selected in accordance
with precise specifications.
The engine of your vehicle has been factory-filled with a high-grade oil
which you can use throughout the year - except in extreme climatic
regions.
You can mix various oils together with each other when refilling with oil.
This does not, however, apply for models with extended flexible service
intervals (QG1).
Engine oils are, of course, undergoing continuous further development.
Thus the information stated in this Owner's Manual is only correct at the
time of publication.
Škoda dealers are constantly informed by Škoda Auto about current
changes. This why you should always have engine oil changed by your
Škoda dealer.
Engine oil specifications for vehicles with fixed service intervals
(QG0, QG2) Engine oil specifications for models with flexible service intervals
(QG1).
Caution
Only the above-mentioned oils may be used on vehicles with flexible
service intervals (QG1). We recommend always refilling with oil of the
same specification since this will maintain the properties of the oil. In
exceptional cases, you must top up only once engine oil complying with
Specification VW 502 00 (only for petrol engines) or Specification VW 505
01 (only for diesel engines) to maximum 0.5 litres. You must not use other
engine oils - risk of engine damage!
Note
•We recommend using a preservative from the range of accessories
offered by your Skoda dealer.
•See the Service Schedule for further information.DenominationPetrol engineDiesel engine
Multigrade high- lubricity oilsVW 500 00
VW 502 00VW 505 01
VW 505 00a)
a)This does not apply for PD engines (a unit injection engine). Further information
can be obtained from the technical data sheets.
Multigrade oilsVW 501 01
ACEA A2b) or A3b)
b)Only to be used in exceptional cases if the oils specified are not available.
ACEA B3b) or B4b)
Engine oil specifications
Petrol enginesVW 503 00
Diesel enginesVW 506 01
VW 506 00a)
a)This does not apply for PD engines (a unit injection engine). Further information
can be obtained from the technical data sheets.

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Inspecting the engine oil level
The dipstick indicates the level of oil in the engine.Checking the oil level
– Park the vehicle on a horizontal surface.
– Switch the engine off.
– Open the bonnet⇒ in “Working in the engine compart-
ment” on page 172.
– Wait a few mi nutes and pull out the oil dipstick .
– Wipe off the dipstick wi th a clean cloth and insert it again fully
into the test opening down to its stop.
– Then withdraw the dipstick again and read off the oil level.
Oil level within range
– You must top up the oil ⇒page 176. It is sufficient, once this
is done, to keep the oil level is within range .
Oil level within range
– You may top up the oil. It is possible that the oil level may then
be within range after doing this.
Oil level within range
– You must not top up the oil.
It is normal for the engine to consume oil. The oil consumption may be as
much as 0.5 l/1 000 km depending on your style of driving and the condi-
tions under which you operate your vehicle. The oil consumption may be
slightly higher than this during the first 5 000 kilometres.
One should therefore check the oil level at regular intervals, preferably
every time after the fuel tank is filled or after driving for long stretches.
Fig. 127 Oil dipstick
on the 1.4 litre/74 kW
engine.
Fig. 128 Oil dipstick
on the 1.2 litre/40 kW
engine.
AA
Aa
Ab
Ab
Ac
Ac