engine SKODA FABIA 2003 1.G / 6Y Service Manual
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The TCS warning light
⇒page 33 lights up in the instrument cluster when
there is a fault on the TCS.
Switching off
You can switch the TCS off and on again as you wish by pressing the
button ⇒page 142, fig. 116 . The TCS warning light ⇒page 33 lights up
in the instrument cluster when the TCS is switched off.
The TCS should normally always be switched on. It may be good practice
in certain exceptional cases, such as when you wish to have wheel slip,
to switch off the TCS.
Examples:
•when driving with snow chains
•when driving in deep snow or on a loose surface
•when it is necessary to rock a car free when it has become stuck
then you should switch on the TCS again.
The EDL ⇒page 143 is a part of the TCS. THE EDL operates independ-
ently of the TCS (also when the TCS has been switched off using the TCS
button).
Note
•All four wheels must be fitted with the same tyres in order to achieve
problem-free operation of the TCS. Differing rolling circumferences of the
tyres can lead to an undesirable reduction in the engine output.
•Changes to vehicle (e.g. on engine, on the brakes, on chassis or other
assignment of tyres and wheels) can influence the function of the TCS
⇒ page 194.
Electronic Differential Lock (EDL)*
The electronic differential lock prevents an individual
wheel from slipping.
Models fitted with TCS can be also equipped with electronic differential
lock (EDL).
General
The EDL makes it much easier, and sometimes at all possible, to start off,
accelerate and climb a steep hill when the conditions of the road surface
are unfavourable.
Operating principle
The EDL is activated automatically, that is without any action on the part
of the driver. It monitors the speeds of the driven wheels with the aid of the
ABS sensors. Should only one drive wheel begin spinning on a slippery
surface there will be an appreciable difference in the speed of the driven
wheels. The EDL function brakes the slipping wheel and the differential
transmits a greater driving force to the other driven wheel. This control
process is also accompanied by noises.
WARNING
You should always adjust your style of driving to the conditions of
the road surface and the traffic situation. The increased safety
offered must not tempt you to take greater risks than otherwise -
risk of an accident!
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Heating up of the brakes
The EDL switches off automatically if unusually severe stresses exist in
order to avoid excessive heat generation in the disc brake on the wheel
which is being braked. The vehicle can continue to be driven and has the
same characteristics as a vehicle not fitted with EDL.
The EDL switches on again automatically as soon as the brake has cooled
down.
Note
•If the ABS or TCS or ESP warning light comes on, this may also indi-
cate a fault in the EDL. Please have the vehicle inspected as soon as
possible by a Škoda dealer.
•Changes to vehicle (e.g. on engine, on the brakes, on chassis or other
assignment of tyres and wheels) can influence the function of the EDL
⇒ page 194.
Brakes
What has a negative effect on braking efficiency?
Wear-and-tear
Wear-and-tear to the brake pads is greatly dependent on the operating
conditions of the vehicle and your style of driving. Particularly if you drive
a great deal in towns and over short distances or if you adopt a sporty style
of driving, it may be necessary to have the thickness of the brake pads
inspected at a Škoda Dealer between the service inspections.
Wet roads or road salt
There may be a certain delay before the brakes take full effect under
certain conditions such as when driving through water, during heavy rain
showers or after the vehicle has been washed in an automatic vehicle
wash, since the brake discs and brake pads may be moist or even have a
coating of ice on them in winter. You should dry the brakes as soon as
possible (by applying and releasing the brakes several times, if the road
conditions and the traffic situation allows it).
There also may be a certain delay before the full braking efficiency is
available when driving on roads which have been treated with road salt if
you have not used the brakes for some considerable time beforehand.
The layer of salt on the brake discs and brake pads must first be rubbed
off when you apply the brakes.
Corrosion
We recommend cleaning the brake discs by firmly applying the brakes at
a fairly high speed if you do not make much use of the braking system or
if surface corrosion is present ⇒.
Faults in the brake surface
The brake booster operates using vacuum which is only generated
when the engine is running. This is why you should not drive off with
engine switched off!
WARNING
•Depress the accelerator carefully when accelerating on
uniformly slippery road surfaces, such as ice and snow. The driven
wheels might still spin despite the EDL and affect the stability of
the vehicle - risk of an accident!
•You should always adapt your style of driving to the condition
of road surface and to the traffic situation even when your vehicle
is fitted with EDL. The increased safety offered must not tempt you
to take greater risks than otherwise - risk of an accident!
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146
pedal which is accompanied by noises. This is consciously intended to
provide the driver with the information that the wheels are tending to lock
(ABS control range). You must always keep the brake pedal depressed to
enable the ABS to optimally control the brake application in this braking
range. Never interrupt the application of the brakes!
Note
•A warning light comes on if a fault occurs in the ABS
system ⇒page 34.
•Changes to vehicle (e.g. on engine, on the brakes, on chassis or other
assignment of tyres and wheels) can influence the function of the ABS
⇒ page 194.
Power steering*
The power steering enables you to steer the vehicle with less physical
force. The steering characteristics can be changed by a Škoda dealer.
You will place great stresses on the power steering system if the steering
is turned to full lock when the vehicle is stationary. Turning the steering to
full lock in such a situation will be accompanied by noises.
It is still possible to fully steer the vehicle if the power steering fails or if the
engine is not running (vehicle being towed in). The only difference is that
greater physical effort is required.
It is possible that the hydraulic pump of the power steering will not run due
to the low vehicle network voltage if the battery has gone flat and the
engine must started with the help off jump leads. This condition will be
indicated by lighting up of the warning light.
The power steering operates again if the battery is charged to a specific
range when engine is running. It also operates again, if the engine can be
started with its own battery.
Caution
Do not leave the steering at full lock for more than 15 seconds when the
engine is running - risk of damaging the power steering!
Note
Have the steering inspected as soon as possible by a Škoda dealer if
there is a leak or fault in the system.
WARNING
•The A BS can also not overcome the physical limits of your
vehicle. Please do not forget this, particularly when driving on icy
or wet road surfaces. If the ABS is operating within the control
range, adapt your speed immediately to the conditions of the road
surface and the traffic situation. The increased safety offered by
the ABS must not tempt you to take greater risks than otherwise -
risk of an accident!
•The normal braking system is still fully functional if there is an
ABS fault. Visit a Skoda dealer as quickly as possible and adjust
your style of driving to take account of the ABS fault in the mean-
time since you will not know how great the damage is.
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Driving and the Environment
The first 1 500 kilometres and then
afterwards
A new engine
The engine has to be run in during the first 1 500 kilome-
tres.
Up to 1 000 kilometres
– Do not drive faster than 3/4 of the mamimum speed of the gear
in use, that is 3/ 4 of the maximum permissib le engine speed.
– Do not use full throttle.
– Avoid high engine revolutions.
– Do not tow a trailer.
From 1 000 up to 1 500 kilometres
– Increase the power output of the engine gradually up to the
full speed of the gear engaged, that is up to the maximum
permissible engine revolutions.
During the first operating hours the engine has higher internal friction than
later until all of the moving parts have harmonized. The driving style which
you adopt during the first 1 500 kilometres plays a decisive part in the
success of running in your car.
You should not drive at unnecessarily high engine revolutions even
after the running-in period is complete. The maximum permissible engine speed is marked by the beginning of the red zone on the scale of the revo-
lutions counter. Shift up into the next higher gear on a vehicle fitted with
manual gearbox before the red zone is reached.
Extremely high engine
revolutions are automatically governed, by the way.
For a vehicle fitted with a manual gearbox the converse situation also
applies: Do not drive at engine revolutions which are too low. Shift down
as soon as the engine is no longer running smoothly.
Caution
All the speed and engine revolution figures apply only when the engine is
at its normal operating temperature. Never rev up an engine which is cold,
neither when the vehicle is stationary nor when driving in individual gears.
For the sake of the environment
Not driving at unnecessarily high engine revolutions and shifting to a
higher gear as early as possible are ways to minimise fuel consumption
and operating noise levels and protects the environment.
New tyres
New tyres have to be “run in” since they do not offer optimal grip at first.
You should take account of this fact for the first 500 kilometres and drive
particularly carefully.
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New brake pads
Allow for the fact that new brake pads do not achieve their full braking effi-
ciency until after the first 200 kilometres. New brake pads must be first
“run in” before they develop their optimal friction force. You can, however,
compensate for this slightly reduced braking force by increasing the pres-
sure on the brake pedal.
This guideline also applies to any new brake pads installed at a future
date.
During the running-in period, you should avoid excessive stresses on the
brakes. This includes, for example, violent braking, particularly from very
high speeds or when crossing mountain passes.
Catalytic converter
Proper operation of the emission control system (catalytic
converter) is of major significance for driving your vehicle
in an environmentally conscious way.
Please refer to the following guidelines:
– Always fill the fuel tank with unleaded petrol ⇒page 167,
“Grades of petrol”.
– Never run the fuel tank completely empty.
– Do not switch off the ignition while you are driving the vehicle.
– Do not pour too much oil into the engine ⇒page 176,
“Replenishing engine oil”. – Do not tow-start the vehicle over a distance of more than 50
metres ⇒page 207, “Tow-starting a vehicle”.
If you drive your vehicle in a country in which unleaded petrol is not avail-
able, you must have the catalytic converter replaced later when driving the
vehicle into a country in which use of a catalytic converter is mandatory.
Caution
•Vehicles fitted with catalytic converter should never be allowed to let
the fuel tank to run completely empty. An irregular fuel supply can result
in poor ignition or misfiring. Unburnt fuel may get into the exhaust system
and damage the catalytic converter.
•Filling the tank even only once with leaded petrol will result in the cata-
lytic converter being destroyed.
•If you detect misfiring, a drop in performance or irregular engine
running when driving, reduce your speed immediately and have the
vehicle inspected by the nearest Škoda dealer. The symptoms described
may be caused by a fault in the ignition system. Unburnt fuel may get into
the exhaust system and damage the catalytic converter.
WARNING
•In view of the high temperatures which may be produced in the
catalytic converter, one should always park a vehicle in such a way
that the catalytic converter cannot come into contact with easily
flammable materials below the vehicle - a risk of fire!
•Never use additional underbody protection or corrosion-
protection agents for the exhaust pipes, catalytic converters or
heat shields. Such substances might ignite when driving - risk of
fire!
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For the sake of the environment
Even if the exhaust system is operating properly, a sulphur-like exhaust
odour may be produced under certain operating conditions of the engine.
This depends on the sulphur content of the fuel. It is often sufficient to
refuel with unleaded premium-grade petrol of a different brand or at a
different filling station.
Driving in an economical and
environmentally conscious manner
General
Your personal style of driving is a major factor.
Your fuel consumption, any pollution of the environmental and the wear-
and-tear to the engine, brakes and tyres, depend essentially on three
factors:
•your personal style of driving
•the conditions under which your vehicle is operated
•technical aspects.
You can easily improve your fuel economy by 0 - 15 percent by driving in
an economical way with foresight. This section is intended to provide you
with a number of tips on how to protect the environment and at the same
time save money.
The fuel consumption can naturally also be influenced by factors which
are beyond the driver'scontrol. It is, for example, normal for the fuel
consumption to increase in winter and under worsened conditions such as
poor road conditions, towing a trailer, etc. The technical requirements for low fuel usage and economic efficiency of
the vehicle have already been built into the vehicle at the works. Special
attention has been given to minimising negative effects on the environ-
ment. It is necessary to take note of the guidelines given in this chapter in
order to make best use of these characteristics and to maintain their
effectiveness.
Looking ahead when driving
A vehicle's highest fuel consumption occurs it accelerates.
Avoid accelerating and braking unnecessarily. If you drive with forsight
you will not need to brake so often and will also then not have to accel-
erate so much. Let your vehicle coast to a stop, for example, if this is
possible, when you see that the next set of traffic lights is at red.
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You should avoid fully exploiting the top speed of your vehicle wherever
possible. Fuel consumption, pollutant emissions and vehicle noises
increase disproportionally at high speeds.
The ⇒
page 150, fig. 118 shows the ratio of fuel consumption to the
speed of your vehicle. You will cut your fuel consumption by half if you
only make use three-quarters of the possible top speed of your vehicle.
Reducing idling
Idling also costs fuel.
It is worthwhile switching off the engine in a traffic jam or when waiting at
a level crossing or at traffic lights with a lengthy red phase. Even after just
30 - 40 seconds you will have saved more fuel than the extra that is
needed when you start the engine up again.
If an engine is only idling it takes much longer for it to reach its normal
operating temperature. Wear-and-tear and pollutant emissions, though,
are particularly high in the warming-up phase. This is why you should
drive off right after starting the engine. Do avoid high engine revolutions
at this time, however.
Regular servicing
A poorly tuned engine consumes an unnecessarily high
amount of fuel.
Having your vehicle serviced regularly at a Škoda Dealer enables you to
satisfy one of the requirements for economical motoring even before you
set off on your journey. Keeping your vehicle properly serviced not only
has a positive effect on the safety of your vehicle and maintaining its
value, but also saves on fuel. A poorly tuned engine can result in a fuel consumption which is 10%
higher than normal.
The foreseen maintenance work should be undertaken exactly according
to the service plan by a Škoda dealer.
Also check the
oil level after refueling. Oil consumption is dependent to
a considerable extent on the load and speed of the engine. Oil consump-
tion could be as high as 0.5 litres/1 000 km depending on your style of
driving.
It is quite normal that a new engine has a higher oil consumption at first,
and reaches its lowest level only after a certain running in time. It is there-
fore not possible to correctly assess the oil consumption of a new vehicle
until after you have driven about 5.000 km.
For the sake of the environment
•You can achieve additional improvements in your fuel economy by
using high-lubricity oils.
•Check the ground below your car at regular intervals to detect any
leakages in good time. Please have your vehicle inspected by a Škoda
dealer if you find any stains caused by oil or other fluids on the floor.
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Avoid driving short distances
Short distances result in an above-average high fuel
consumption.
– Avoid driving a distance of no more than 4 km if the engine is
cold.
The engine and catalytic converter must first have reached their optimal
operating temperature in order to effectively reduce fuel consumption
and pollutant emissions.
The cold engine vehicle consumes 15 - 20 litres/100 km. of fuel immedi-
ately after starting. Fuel consumption drops to 10 litres/100 km. after just
1 kilometre. The engine reaches its operating temperature only after about
four kilometres and the fuel consumption then stabilizes. You should
therefore avoid driving short distances whenever possible.
An important factor in this connection is also the ambient temperature.
The ⇒fig. 119 shows the different fuel consumptions for the same distance, on the one hand at +20°C and on the other hand at -10°C. Your
vehicle has a higher fuel consumption in winter than in summer.
Checking tyre inflation pressures
Tyres which are correctly inflated save fuel.
Always ensure that your tyres are inflated to the correct pressure at all
times. The rolling resistance will be increased if the tyre filling pressure is
too low. This will not only increase fuel consumption but also tyre wear
and the driving behaviour will worsen.
Always check the inflation pressure of the tyres when
cold.
Do not drive with winter tyres all year round for this costs about 10 %
more fuel. Winter tyres are also louder.
No unnecessary ballast
Transporting ballast costs fuel.
The fact that every kilogram of extra weight increases your fuel consump-
tion means that it is worth taking a look in the luggage compartment to
avoid transporting any unnecessary ballast.
It is particularly in town trafffic, when one is accelerating quite often, that
the vehicle weight will have a significant effect upon the fuel consumption.
A rule of thumb here is that an increase in weight of 100 kilograms will
cause an increase in fuel consumption of about 1 litre/100 kilometres.
You may frequently also leave a roof rack fitted on just out of conven-
ience, although you no longer need it. The increased aerodynamic drag of
your vehicle causes it to use about 1 litre more fuel than normal at a speed
of 100 - 120 km/h, even when you are not carrying a load on the roof.
Fig. 119 Fuel
consumption in
litres/100 km at
different temperatures
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Saving electricity
Generating electricity costs fuel.
– Switch off electrical components as soon as you no longer
need them.
When the engine is running, the alternator generates and supplies elec-
trical power. The greater the load on the alternator as a result of having a
large number of electrical components switched on, the more fuel will be
consumed for operating the alternator.
Keeping a log of your fuel consumption
If you really wish to keep a close check on your fuel consumption, it is
best to enter the figures in a logbook. This does not take much time but is
a very worthwhile exercise. It enables you to detect any change (positive
and negative) at an early stage and to take any appropriate action.
If you find that your fuel consumption is too high, you should reflect on
how, where and in what conditions you have driven the vehicle since you
last refuelled.
Environmental compatibility
Environmental protection has played a major role in the design, selection
of materials and manufacture of your new Škoda. Particular emphasis has
been paid to a number of aspects, including:
Design measures
•Joints designed to be easily detached
•Simplified disassembly due to the modular structure system
•Improved purity of different classes of materials
•Identification of all plastic parts in accordance with VDA Recommen-
dation 260
•Reduced fuel consumption and exhaust emission CO2
•Minimum fuel leakage during accidents
•Reduced noise
Choice of materials
•Extensive use of recyclable material
•Air conditioning filled with CFC-free refrigerant
•No cadmium
•No asbestos
•Reduction in the “vaporisation” of plastics
Manufacture
•Cavity protection without using solvents
•Solvent-free protection of the vehicle for transportation from the
production plant to the customer
•The use of solvent-free adhesives
•No CFCs used in the production process
•without use of mercury
•Use of water-soluble paints
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Towing a trailer
Towing a trailer
Technical requirements
The towing device must satisfy certain technical require-
ments.
Your vehicle is designed primarily for transporting persons and luggage.
It can, however, also be used for towing a trailer, provided certain tech-
nical equipment is fitted.
If your vehicle has already been supplied with a factory-fitted towing
device then everything that is necessary for towing a trailer in technical
terms, and in terms of the law, has already been taken into account.
Your vehicle is fitted with a 13-pin power socket for the electrical connec-
tion between the vehicle and trailer. If the trailer which you wish to tow has
a 7-pin connector , you can use a suitable adapter cable.You can obtain
such an adapter from a Škoda dealer.
This work must be carried out in accordance with the manufacturer's
specifications if a towing device is retrofitted.
Škoda dealers are familiar with details relating to retrofitting a towing
device and for any necessary modifications to the cooling system.
General Maintenance
There are a number of points to pay attention to when
towing a trailer.
Trailer load
The permissible trailer load must on no account be exceeded.
You can negotiate appropriately steeper inclines and descents if you do
not make full use of the permissible trailer load.
The trailer loads specified only apply for altitudes up to 1 000 metres
above mean sea level. The fact that the engine power output drops with
increasing height due to a lowering of air pressure and thus the ability to
climb, means that the towed weight must be reduced by 10% for every
further increase of 1 000 metres in height above sea level. One should
take this into account before driving up to higher altitudes. The towed
weight is the weight of the (laden) vehicle and the (laden) trailer together.
The trailer and drawbar load information on the type plate of the
towing device are merely test data for the towing device The data
relating to your vehicle, which is often less than this test data, can
be found in your vehicle registration documents or in the brochure -
Technical Data .
Distribution of the load
Distribute the load in the trailer in such a way that any heavy items are
located as close as possible to the axle. Secure the items to prevent them
slipping.
You can make full use of the permissible drawbar load indicated on the
ball head of the towing device, but you must not exceed this.
WARNING
We recommend that you have the towing device installed by a
Škoda dealer. He is familiar with all the relevant details relating to
retrofitting such equipment. There is a risk of an accident if the
towing device is not properly fitted.