engine SKODA OCTAVIA 2005 1.G / (1U) Repair Manual

Intelligent Technology219
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The Brake Assist is activated by the very quick operation of the brake
pedal. In such cases, a much greater braking pressure exists than during
a normal brake application. This makes it possible, even with a relatively
low resistance of the brake pedal, to produce an adequate pressure in the
brake system in the shortest possible time, which is required for maximum
deceleration of the car. You must apply the brake pedal firmly and hold it
in this position in order to achieve the shortest possible braking distance.
The Brake Assist is able to help you achieve a shorter braking distance in
emergency situations by rapidly producing the pressure required in the
brake system. It fully exploits the attributes of the ABS. After you release
the brake pedal, the function of the Brake Assist is automatically switched
off and the brakes operate in the normal way.
The Brake Assist is part of the ESP system. If a fault occurs in the ESP,
the Brake Assist function is also not available. Further information on the
ESP
⇒page 213.
WARNING
•The Brake Assist is also not able to overcome the physical
limits of your car in terms of the braking distance required.
•Adapt your speed to the conditions of the road surface and to
the traffic situation.
•The increased safety offered by the Brake Assist must not tempt
you to take a greater safety risk than otherwise.
Uphill-Start off-Assist*
The uphill-start off-assist makes it much easier to start off on steep hills.
The system assists a start off by holding the brake pressure produced by
the brake pedal actuation for approx. 2 seconds after releasing the brake
pedal. The driver can therefore move his foot from the brake pedal to the accelerator pedal and start off on the slope, without having to actuate the
handbrake. The brake pressure drops gradually the more you operate the
accelerator pedal. If the vehicle does not start off within 2 seconds, it starts
to roll back.
The uphill-start off-assist is active in the event of a 5% slope, if the vehicle
door is closed. It is always active on slopes when in forward or reverse
start off. When driving downhill, it is inactive.
Electromechanical
power steering
The power steering enables you to steer the vehicle with less physical
force.
With the electromechanical power steering, the steering assist is automat-
ically adapted to the speed and to the steering angle.
It is still possible to fully steer the vehicle if the power steering fails or if the
engine is not running (vehicle being towed in). The only difference is that
greater physical effort is required.
If there is a fault in the power steering, a red or yellow warning light

lights up in the instrument cluster ⇒page 33.
WARNING
Contact your specialist garage if the power steering is defective.
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Driving and the Environment221
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Driving and the Environment
The first 1 500 kilometres and then
afterwards
A new engine
The engine has to be run in during the first 1 500 kilome-
tres.
Up to 1 000 kilometres
– Do not drive faster than 3/4 of the mamimum speed of the gear
in use, that is 3/4 of the maximum permissible engine speed.
– Do not use full throttle.
– Avoid high engine revolutions.
– Do not tow a trailer.
From 1 000 up to 1 500 kilometres
– Increase the power output of the engine gradually up to the
full speed of the gear engaged, that is up to the maximum
permissible engine revolutions.
During the first operating hours the engine has higher internal friction than
later until all of the moving parts have harmonized. The driving style which
you adopt during the first approx.1 500 kilometres plays a decisive part in
the success of running in your car.
You should not drive at unnecessarily high engine revolutions even
after the running-in period is complete. The maximum permissible engine speed is marked by the beginning of the red zone on the scale of the revo-
lutions counter. Shift up into the next higher gear on a vehicle fitted with
manual gearbox before the red zone is reached.
Extremely high engine
revolutions are automatically governed, by the way.
For a vehicle fitted with a manual gearbox the converse situation also
applies: Do not drive at engine revolutions which are too low. Shift down
as soon as the engine is no longer running smoothly.
Caution
All the speed and engine revolution figures apply only when the engine is
at its normal operating temperature. Never rev up an engine which is cold,
neither when the vehicle is stationary nor when driving in individual gears.
For the sake of the environment
Not driving at unnecessarily high engine revolutions and shifting to a
higher gear as early as possible are ways to minimise fuel consumption
and operating noise levels and protects the environment.
New tyres
New tyres have to be “run in” since they do not offer optimal grip at first.
You should take account of this fact for the first 500 kilometres and drive
particularly carefully.
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222
New brake pads
Allow for the fact that new brake pads do not achieve their full braking effi-
ciency until approximately 200 kilometres. New brake pads must be first
“run in” before they develop their optimal friction force. You can, however,
compensate for this slightly reduced braking force by increasing the pres-
sure on the brake pedal.
This guideline also applies to any new brake pads installed at a future
date.
During the running-in period, you should avoid excessive stresses on the
brakes. This includes, for example, violent braking, particularly from very
high speeds, and also when crossing mountain passes.
Catalytic converter
Proper operation of the emission control system (catalytic
converter) is of major significance for driving your vehicle
in an environmentally conscious way.
Please refer to the following guidelines:
– For vehicles with petrol engine only refuel with unleaded petrol
⇒page 242, “Grades of petrol”.
– Never run the fuel tank completely empty.
– Do not switch off the ignition while you are driving the vehicle.
– Do not pour too much oil into the engine ⇒page 252, “Replen-
ishing engine oil”. – Do not tow-start the vehicle over a distance of more than 50
metres ⇒page 286, “Tow-starting a vehicle”.
If you drive your vehicle in a country in which unleaded petrol is not avail-
able, you must have the catalytic converter replaced later when driving the
vehicle into a country in which use of a catalytic converter is mandatory.
WARNING
•In view of the high temperatures which may be produced in the
catalytic converter, one should always park a vehicle in such a way
that the catalytic converter cannot come into contact with easily
flammable materials below the vehicle - a risk of fire!
•Never use additional underbody protection or corrosion-protec-
tion agents for the exhaust pipes, catalytic converters or heat
shields. Such substances might ignite when driving - risk of fire!
Caution
•Vehicles fitted with catalytic converter should never be allowed to let
the fuel tank to run completely empty. An irregular fuel supply can result
in poor ignition or misfiring. Unburnt fuel may get into the exhaust system
and damage the catalytic converter.
•Filling the tank even only once with leaded petrol will result in the cata-
lytic converter being destroyed.
•If you detect misfiring, a drop in performance or irregular engine
running when driving, reduce your speed immediately and have the
vehicle inspected by the nearest specialist garage. The symptoms
described may be caused by a fault in the ignition system. Unburnt fuel
may get into the exhaust system and damage the catalytic converter.
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Driving and the Environment223
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For the sake of the environment
Even if the exhaust system is operating properly, a sulphur-like exhaust
odour may be produced under certain operating conditions of the engine.
This depends on the sulphur content of the fuel. It is often sufficient to
refuel with unleaded premium-grade petrol of a different brand or at a
different filling station.
Driving in an economical and
environmentally conscious manner
General
Your personal style of driving is a major factor.
Your fuel consumption, any pollution of the environmental and the wear-
and-tear to the engine, brakes and tyres, depend essentially on three
factors:
•your personal style of driving,
•the conditions under which your vehicle is operated,
•technical aspects.
You can easily improve your fuel economy by 10 - 15 percent by driving
in an economical way with foresight. This section is intended to provide
you with a number of tips on how to protect the environment and at the
same time save money.
The fuel consumption can naturally also be influenced by factors which
are beyond the driver's control. It is, for example, normal for the fuel
consumption to increase in winter and under worsened conditions such as
poor road conditions, towing a trailer, etc. The technical requirements for low fuel usage and economic efficiency of
the vehicle have already been built into the vehicle at the works. Special
attention has been given to minimising negative effects on the environ-
ment. It is necessary to take note of the guidelines given in this chapter in
order to make best use of these characteristics and to maintain their
effectiveness.
Looking ahead when driving
A vehicle's highest fuel consumption occurs when it accel-
erates.
Avoid accelerating and braking unnecessarily. If you drive with forsight
you will not need to brake so often and will also then not have to accel-
erate so much. Let your vehicle coast to a stop, for example, if this is
possible, when you see that the next set of traffic lights is at red.
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Driving and the Environment225
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Sensitive use of the accelerator will not only significantly reduce fuel
consumption but also positively influence environmental pollution and
wear of your vehicle.
You should avoid fully exploiting the top speed of your vehicle wherever
possible. Fuel consumption, pollutant emissions and vehicle noises
increase disproportionally at high speeds.
The
⇒page 224, fig. 184 shows the ratio of fuel consumption to the speed
of your vehicle. You will cut your fuel consumption by half if you only make
use three-quarters of the possible top speed of your vehicle.
Reducing idling
Idling also costs fuel.
It is worthwhile switching off the engine in a traffic jam or when waiting at
a level crossing or at traffic lights with a lengthy red phase. Even after just
30 - 40 seconds you will have saved more fuel than that is needed when
you start the engine up again.
If an engine is only idling it takes much longer for it to reach its normal
operating temperature. Wear-and-tear and pollutant emissions, though,
are particularly high in the warming-up phase. This is why you should
drive off right after starting the engine. Do avoid high engine revolutions
at this time, however.
Regular servicing
A poorly tuned engine consumes an unnecessarily high
amount of fuel.
Having your vehicle serviced regularly at a specialist garge enables you
to satisfy one of the requirements for economical motoring even before
you set off on your journey. Keeping your vehicle properly serviced not
only has a positive effect on the safety of your vehicle and maintaining its
value, but also saves on fuel.
A poorly tuned engine can result in a fuel consumption which is 10%
higher than normal.
The foreseen maintenance work should be undertaken exactly according
to the Service schedule by a specialist garage.
Also check the oil level after refueling. Oil consumption is dependent to
a considerable extent on the load and speed of the engine. Oil consump-
tion could be as high as 0.5 litres/1 000 km depending on your style of
driving.
It is quite normal that a new engine has a higher oil consumption at first,
and reaches its lowest level only after a certain running in time. It is there-
fore not possible to correctly assess the oil consumption of a new vehicle
until after you have driven about 5 000 km.
For the sake of the environment
•You can achieve additional improvements in your fuel economy by
using high-lubricity oils.
•Check the ground below your car at regular intervals to detect any
leakages in good time. Please have your vehicle inspected by a specialist
garge if you find any stains caused by oil or other fluids on the floor.
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226
Avoid driving short distances
Short distances result in an above-average high fuel
consumption.
– Avoid driving a distance of no more than 4 km if the engine is
cold.
The engine and catalytic converter must first have reached their optimal
operating temperature in order to effectively reduce fuel consumption
and pollutant emissions.
The cold engine vehicle consumes approx. 15 - 20 litres/100 km of fuel
immediately after starting. Fuel consumption drops to 10 litres/100 km
after just 1 kilometre. The engine reaches its operating temperature
(outside temperature and engine dependent) only after about 4 to 10 kilo-
metres and the fuel consumption then stabilizes. You should therefore
avoid driving short distances whenever possible. An important factor in this connection is also the
ambient temperature.
The ⇒fig. 185 shows the different fuel consumptions for the same
distance, on the one hand at +20°C and on the other hand at -10°C. Your
vehicle has a higher fuel consumption in winter than in summer.
Checking tyre inflation pressures
Tyres which are correctly inflated save fuel.
Always ensure that your tyres are inflated to the correct pressure at all
times. The rolling resistance will be increased if the tyre filling pressure is
too low. This will not only increase fuel consumption but also tyre wear
and the driving behaviour will worsen.
Always check the inflation pressure of the tyres when cold.
Do not drive with winter tyres all year round for this costs about 10 %
more fuel. Winter tyres are also louder.
No unnecessary ballast
Transporting ballast costs fuel.
The fact that every kilogram of extra weight increases your fuel
consumption means that it is worth taking a look in the luggage compart-
ment to avoid transporting any unnecessary ballast.
It is particularly in town trafffic, when one is accelerating quite often, that
the vehicle weight will have a significant effect upon the fuel consumption.
A rule of thumb here is that an increase in weight of 100 kilograms will
cause an increase in fuel consumption of about 1 litre/100 kilometres.
You may frequently also leave a roof rack fitted on just out of conven-
ience, although you no longer need it. The increased aerodynamic drag of
Fig. 185 Fuel
consumption in
litres/100 km at
different temperatures
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Driving and the Environment227
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your vehicle causes it to use about 10 % more fuel than normal at a speed
of 100 - 120 km/h, even when you are not carrying a load on the roof
rack.
Saving electricity
Generating electricity costs fuel.
– Switch off electrical components as soon as you no longer
need them.
When the engine is running, the alternator generates and supplies elec-
trical power. The greater the load on the alternator as a result of having a
large number of electrical components switched on, the more fuel will be
consumed for operating the alternator.
Keeping a log of your fuel consumption
If you really wish to keep a close check on your fuel consumption, it is
best to enter the figures in a logbook. This does not take much time but is
a very worthwhile exercise. It enables you to detect any change (positive
and negative) at an early stage and to take any appropriate action.
If you find that your fuel consumption is too high, you should reflect on
how, where and in what conditions you have driven the vehicle since you
last refuelled.
Environmental compatibility
Environmental protection has played a major role in the design, selection
of materials and manufacture of your new Škoda. Particular emphasis has
been paid to a number of aspects, including:
Design measures
•joints designed to be easily detached
•simplified disassembly due to the modular structure system
•improved purity of different classes of materials
•identification of all plastic parts in accordance with VDA Recommen-
dation 260
•reduced fuel consumption and exhaust emission CO2
•minimum fuel leakage during accidents
•reduced noise
Choice of materials
•extensive use of recyclable material
•air conditioning filled with CFC-free refrigerant
•no cadmium
•no asbestos
•reduction in the “vaporisation” of plastics
Manufacture
•solvent-free cavity protection
•solvent-free protection of the vehicle for transportation from the
production plant to the customer
•use of solvent-free adhesives
•no CFCs used in the production process
•without use of mercury
•use of water-soluble paints
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228
Motoring abroad
General
Other circumstances may exist abroad.
It is also possible, in certain countries, that the Škoda dealership network
has not been established yet. This is the reason why obtaining certain
spare parts may be somewhat complicated and specialist garage
personnel may only be able to make limited repairs. Škoda Auto in the
Czech Republic and relevant importers are happy to provide information
about technical aspects of the vehicle, required maintenance work and
possibilities for getting repairs done.
Unleaded petrol
A vehicle fitted with a petrol engine must always be refuelled with
unleaded petrol ⇒page 222. The automobile associations can provide you
with information regarding the locations of filling stations which offer
unleaded petrol.
Headlights
The low beam of your headlights is set asymmetrically. It illuminates the
side of the road on which you are driving to a greater extent. If you drive
abroad on the other side of the road, you will dazzle oncoming traffic.
It is necessary in order to avoid dazzling oncoming traffic to stick a sticker
over a certain part of the headlights.
Windscreen wiper stickers are available at Škoda dealers. Headlights with Xenon lamps are designed for driving in countries with
traffic on the right or on the left. Have this done always at a Škoda dealer.
Note
You can obtain further information regarding masking over or converting
the headlights from your Škoda dealer.
Avoiding damage to your vehicle
When driving on poor roads and lanes or when driving over kerbstones,
steep ramps etc., you must pay particular attention to ensuring that any
low-slung parts of the vehicle, such as spoiler and exhaust, do not touch
the ground and get damaged.
This particularly applies to models with a lowered suspension (sport
suspension) and also when your vehicle is fully laden.
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Towing a trailer229
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Towing a trailer
Towing a trailer
Technical requirements
The towing device must satisfy certain technical require-
ments.
Your vehicle is designed primarily for transporting persons and luggage.
It can, however, also be used for towing a trailer - provided certain tech-
nical equipment is fitted.
If your vehicle has already been supplied with a factory-fitted towing
device then everything that is necessary for towing a trailer in technical
terms, and in terms of the law, has already been taken into account.
Your vehicle is fitted with a 13-pin power socket for the electrical connec-
tion between the vehicle and trailer. If the trailer which you wish to tow has
a 7-pin connector , you can use a suitable adapter
10) from Škoda original
accessories.
This work must be carried out in accordance with the manufacturer's
specifications if a towing device is retrofitted.
Škoda dealers are familiar with details relating to retrofitting a towing
device and for any necessary modifications to the cooling system.
WARNING
We recommend that you have the towing device from Škoda orig-
inal accessories installed by a Škoda dealer. He is familiar with all
the relevant details relating to retrofitting such equipment. There is
a risk of an accident if the towing device is not properly fitted!
General Maintenance
There are a number of points to pay attention to when
towing a trailer.
Tr a i l e r l o a d
The permissible trailer load must on no account be exceeded.
You can negotiate appropriately steeper inclines and descents if you do
not make full use of the permissible trailer load.
The trailer loads specified only apply for altitudes up to 1 000 metres
above mean sea level. The fact that the engine power output drops with
increasing height due to a lowering of air pressure and thus the ability to
climb, means that the towed weight must be reduced by 10% for every
further increase of 1 000 metres in height above sea level. The towed
weight is the weight of the (laden) vehicle and the (laden) trailer together.
One should take this into account before driving up to higher altitudes.
The trailer and drawbar load information on the type plate of the
towing device are merely test data for the towing device The data
relating to your vehicle, which is often less than this test data, can
be found in your vehicle registration documents or in the brochure -
Technical Data .
10)In some countires the adapter is supplied with the towing device.
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Towing a trailer231
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before negotiating a downhill section to allow the engine to also act as a
brake.
Engine overheating
Please keep a check on the coolant temperature gauge if you have to
negotiate a lengthy slope in a low gear at a high engine speed when the
outside temperature is very high
⇒page 14.
If the needle of the coolant temperature gauge moves into the right-hand
area or even the red area of the scale, reduce your speed immediately.
Stop and switch off the engine if the warning light
 in the instrument
cluster begins flashing. Wait a few minutes and check the level of coolant
in the coolant expansion bottle ⇒page 254, “Inspecting the coolant level”.
Please refer to the following guidelines ⇒page 35, “Coolant tempera-
ture/coolant level ”.
The coolant temperature can be reduced by switching on the heating.
Any increase in the cooling effect of the coolant fan through shifting down
a gear and increasing the engine speed is not possible since the fan
speed is independent of the engine speed. One should also not drop a
gear for this reason when towing a trailer as long as the engine can
manage the slope without any drop in speed.
Detachable ball head*
The detachable ball head of the towing device is stowed in a box for the
car tool kit in the spare wheel well in the luggage compartment.
An instruction for correct installation and removal of the ball head of the
towing device is supplied with the ball head
Inspect the ball head to ensure that it is properly locked each time before
setting off. The inspection is performed by turning the closed locking lever
downwards. If the locking lever can only be turned around a small angle
(approx. 5°), the locking mechanism is O.K. After the inspection pull the
locking lever back again to its stop. The towing device must not be used,
if it does not wish to close or the locking lever turns slightly in the closed
position.
Fig. 186 Detachable
ball head
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