gearbox SKODA OCTAVIA TOUR 2004 1.G / (1U) User Guide

137
GENERAL MAINTENANCE
Warning
Particular care is required when per-
forming work in the engine compart-
ment!

Never open the bonnet if you see
that steam or coolant is escaping
from the engine compartment - risk
of scalding!
You must wait long enough, until the
steam or coolant has stopped escap-
ing.

Switch off engine and withdraw ig-
nition key.

Apply handbrake properly.

Move gearshift into Neutral (on
models with automatic gearbox mo-
ve selector lever into position „P“).

Allow engine to cool down.

If the engine is still warm:
- do not place your hand into the ra- diator fan, it might start suddenly.
- do not open filler cap of coolant reservoir as cooling system is
pressurized - risk of scalding.

Avoid short circuits in the electri-
cal system - particularly at the bat-
tery!

If you wish to work under the ve-
hicle, you must secure the vehicle
from rolling away and support it with
suitable supporting blocks: the car
jack is not sufficient for this - risk of
injury!

If it is necessary to carry out test
work when engine is running, there
is an additional risk from rotating
parts - e.g. ribbed belt, alternator,
radiator fan etc. - and from the high-
voltage ignition system.

Never touch the electrical cables
of the ignition system.

Absolutely avoid any jewellery,
loose items of clothing or long hair
from getting into the rotating parts of
the engine - Hazard! Therefore re-
move any jewellery beforehand, tie
up your hair and wear tight fitting
clothing.
It is essential to comply with all the
warning information given in this
manual and with the general rules of
safety when carrying out work on the
engine.
When topping up fluids, ensure that no mix-
ups occur otherwise this may cause severe
operating problems!
The floor below the car should be
inspected regularly in order to de-
tect leaks in good time. If patches of oil or other fluids are visible, the car shouldbe taken to a Škoda Dealer for an inspec-
tion.

168DO-IT-YOURSELFFuse assignment
No. Electrical component A
1 - Mirror and spray nozzle heater,relay for cigarette lighter
el. seats ........................................ 10
2 - Turn signal lights .......................... 10
3 - Stowage compartment light ............ 5
4 - Licence plate lights ......................... 5
5 - Seat heaters, Climatronic, Navi- gation system, recirculated air
flap, multifunction steering
wheel, exterior mirror heaters ..... 7.5
6 - Central locking control unit ............. 5
7 - Reversing lights, parking aid ........ 10
8 - Mobile phone .................................. 5
9 - ABS/ESP ......................................... 5
10 - Petrol engine: control unit ............ 20
Diesel engine: control unit .............. 5No. Electrical component A
11 - Dash panel insert, selector lever
lock solenoid (automatic
gearbox) .......................................... 5
12 - Power supply for diagnosis, mobile phone ............................... 7.5
13 - Brake lights ................................... 10
14 - Interior light, central locking ......... 10
Interior light (without central
locking) ......................................... 10
15 - Instrument cluster, automatic gearbox, steering lock angle
sensor, rear-view mirrors ................ 5
16 - Air conditioning, electric water pump ............................................. 10
17 - Police .............................................. 5
18 - Right main beam .......................... 10
19 - Left main beam ............................. 10
20 - Right low beam, headlight range control ................................. 15
21 - Left low beam ............................... 15
22 - Right parking light ........................... 5
23 - Left parking light ............................. 5
24 - Wiper system, washer pump ........ 20
25 - Heater fan ..................................... 25
26 - Rear window heater ...................... 25
27 - Rear window wiper ....................... 15
28 - Fuel pump ..................................... 15
29 - Petrol engine - engine electronics, ignition ....................... 15
Diesel engine - engine
electronics .................................... 10 No. Electrical component A
30 - Power sliding/tilting roof
............... 20
31 - Automatic gearbox ........................ 20
Haldex coupling .............................. 5
32 - Petrol engine - injectors ............... 10
Diesel engine - injection pump,
control unit .................................... 30
33 - Headlight cleaning system ........... 20
34 - Petrol engine - engine electronics .................................... 10
Diesel engine - engine
electronics .................................... 10
35 - Trailer socket, socket in luggage compartment ............... 30
36 - Fog lights ...................................... 15
37 - S contact
1)................................... 10
38 - Luggage compartment light, central locking, remote fuel
filler flap release ........................... 15
39 - Hazard warning signals ................ 15
40 - Horn .............................................. 20
41 - Cigarette lighter ............................ 15
42 - Radio ............................................. 15
43 - Petrol engine: engine electronics .................................... 10
Diesel engine: engine
electronics .................................... 10
44 - Seat heaters ................................. 15
1)For electrical components which can be oper-
ated after switching off the ignition provided the
ignition key is not withdrawn, e.g. radio.

179
DO-IT-YOURSELF
It is not recommended to tow-start the
vehicle (despite observing the instruc-
tions which are given in the Owner’s
Manual) in view of the fact that severe
engine damage may result in certain cir-
cumstances.
It is best to attempt to start the engine
by using jump-starting cables - refer to
page 177 of the Owner’s Manual - or to
call on the services of SERVICE Mobil.
General information

The tow rope should be elastic so that
there is no strain on either vehicle. It is best
to use only plastic fibre ropes or ropes
made of a similarly elastic material. It is
important to ensure that no impermissible
pulling forces and no sudden shock loads
occur. If attempting to tow a car which is
not on a paved road, there is always a risk
of the parts of the car to which the tow rope
is attached being subjected to excessive
stress and damaged.

Before attempting to start the engine
by tow-starting the car, always use the
battery of another vehicle as a jump-
starting aid if possible - see page 177. It is essential to pay attention to the follo-
wing points when tow-starting and to-
wing the car:


Observe any legal regulations regarding
towing another vehicle.

Both drivers should be acquainted with
the special features of towing a vehicle.
Persons not familiar with towing a vehicle
should not attempt to tow-start or tow a car.

If a tow rope is used, the driver of the
towing vehicle should engage the clutch
particularly softly when moving off and shift-
ing gears.

The driver of the towed car should en-
sure that the tow rope is always taught.

The ignition of the towed car should be
switched on so that the steering wheel is
not blocked and the turn signal lights, the
windscreen wipers, horn, lights and other
electrical components can be switched on.

As the brake servo unit only operates
when the engine is running, note that suffi-
ciently greater force is required to depress
the brake pedal when the engine is not run-
ning and the steering is also much more
difficult to operate.
For technical reasons, it is not possible
to tow-start a car fitted with an automatic
gearbox.
In the event of a defect in the gearbox,
your vehicle no longer contains lubri-
cant, the car must be towed with the
driving wheels lifted or on a special
transporter or trailer.

180DO-IT-YOURSELFAdditional points for the driver of the to-
wed vehicle to note during tow-starting:

Before starting to tow the car, engage
3rd or 4th gear, depress clutch pedal and
hold. The ignition should be switched on.

Once both vehicles are moving, release
the clutch pedal.

As soon as the engine has started, de-
press clutch pedal and take the car out of
gear to avoid running into the towing vehi-
cle.

If your car is fitted with a catalytic con-
verter, the engine must not be started by
towing the car over a distance of more
than 50 m (150 ft) if the catalytic con-
verter is warm otherwise uncombusted
fuel may get into the catalytic converter
and cause damage. Pay attention to the following points if
towing a car fitted with an automatic
gearbox:


Move the shift lever into position „N“.

The maximum towing speed is 50 km/h
(30 mph).

The maximum towing distance is 50 km
(30 miles)!

If the car has to be towed over a greater
distance, the front wheels should be raised
clear of the ground.
The gear oil pump does not operate when
the engine is not running; consequently, the
gearbox is not sufficiently lubricated when
running at high speeds and over lengthy
distances.

If the car is towed by a tow truck, the front
wheels should always be raised clear of the
ground.
If the rear wheels are raised clear of the
ground, the drive shafts will rotate in the
opposite direction. As a result, the gears in
the automatic gearbox will run at such high
speeds that the gearbox could suffer se-
vere damage within a short time.

181
TECHNICAL DATA
Vehicle identification data
The vehicle identification number
(chassis number)is stamped in the rear cross panel of the
engine compartment. It is visible through a
window in the plenum chamber cover.
This number is also shown in the left cor-
ner of the windscreen.The engine numberis stamped on the engine block.Identification plateis located in the front of the engine com-
partment at the left suspension strut dome.Homologation plate*is located on the front lock panel.
Vehicles for certain countries are not pro-
vided with a homologation plate.
Vehicle data stickeris located below the floor covering of the
luggage compartment. The sticker contains the following vehicle
data:
1 - Vehicle identification number
2 - Vehicle model
3 - Engine output/Gearbox/
Engine code letters/Gearbox code
letters
Paint number/Interior equipment
number
4 - Optional equipment number.
The vehicle data are also stated in the Serv-
ice Schedule.
Sticker on fuel filler flapA sticker is affixed to the inside of the fuel
filler flap, and contains the following infor-
mation:
- approved fuel specification
- tyre inflation pressures
- tyre sizes.

182ALPHABETICAL INDEX4x4 models, 123AABS, 60, 122
Accessories, 159- Changes and replacement ofparts, 159
Accumulator, 146
Acoustic signals, 46
Adjustable steering wheel, 43
Adjusting, - Seats, 19
- Seat belt height, 100
- Headlamp beam, 66
Air conditioning system, 75
Air outlet vents, 73, 76, 83
Airbag system, 56, 103
Airbag, 103
Alarm, 13
Anti-theft alarm system, 13
Armrest, 36
Ashtrays, 90
Automatic air conditioning, 79
Automatic gearbox, 39
Automatic vehicle wash systems, 130
Automatic wipe/wash, 71BBalancing wheels, 154
Battery - charging, 61 Battery - recharging, 149
Battery, 146
Beverage holder, 87
Beverages, 87
Bonnet, 135
- Opening, 135
- Closing, 135
Brake Assist, 121
Brake booster, 121
Brake fluid level, 144
Brake fluid, 61, 144
Brake fluid, 61, 144
Brake pad, 58
Brake system, 61, 120, 121, 122, 123, 144
Brakes, 61, 120, 121, 122, 123, 144
Breakdown assistance, 161
Bulbs, 60, 161, 170
CCavity protection, 134
CD changer, 31
Central locking, 8 - Opening a single door, 9
Cigarette lighter, 89
Climatronic, 79
Clock, 50
Cockpit, 5
Coming home, 67
Convenience operation, 10, 16, 86
Coolant level, 143 Coolant temperature, 48
Coolant, 48, 58, 142
Coolant, 48, 58, 142
Cooling, 142
Cruise control system, 68
DDefrosting windows, 63, 73, 76
Diesel engines, 46
Diesel, 128
Digital clock, 50
Disc wheels, 133
- Steel wheels, 133
- Light-alloy wheels, 133
Door and window seals, 132
Door, 8
Driving abroad, 158
Driving economically and in an environmentally
Dust, noise and pollen filter, 152EEDL, 61, 122
Electric sliding/tilting roof, 85
Electrical power windows, 15
Electrically adjustable seats , 20
Engine - starting, 44
Engine - switching off, 46
Engine compartment, 135
Engine electronics, 57, 60