oil dipstick SSANGYONG KORANDO 1997 Service Repair Manual

D AEW OO M Y_2000
SECTION 1B1
M162 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1B1 -- 2............................
Fastener Tightening Specifications 1B1 -- 2..........
Special Tools 1B1 -- 4.............................
Special Tools Table 1B1-- 4.......................
Maintenance and Repair 1B1 -- 7...................
On-- Vehicle Service 1B1-- 7.........................
Engine Assembly 1B1-- 7.........................
Crankcase Ventilation System 1B1-- 14.............
Generator 1B1-- 16..............................
Engine Mount 1B1-- 17...........................
Poly V-- Belt 1B1 -- 18.............................
Tensioning Device 1B1-- 20.......................
Poly V-- Belt Inspection 1B1-- 21...................
Cylinder Head Cover 1B1-- 24.....................
Cylinder Head Front Cover 1B1 -- 26...............
Cylinder Head 1B1-- 28...........................
Timing Gear Case Cover 1B1-- 31.................
Crankshaft Sealing Rear Cover 1B1-- 33...........
Belt Pulley and Vibration Damper 1B1-- 35..........
Crankshaft Front Radial Seal 1B1-- 38.............
Crankshaft Rear Radial Seal 1B1-- 40..............
Crankshaft 1B1-- 41.............................
Flywheel / Driven Plate 1B1 -- 47...................
Camshaft Adjuster 1B1-- 50.......................
Camshaft Sprocket Bolt 1B1-- 52..................
Camshaft 1B1-- 54..............................
Camshaft Timing Position 1B1 -- 59................Valve Spring 1B1 -- 62............................
Valve Stem Seal 1B1-- 66........................
Chain Tensioner 1B1-- 67.........................
Timing Chain 1B1-- 70............................
Tensioning Rail 1B1-- 75..........................
Cylinder Head Guide Rail 1B1-- 76.................
Crankcase Guide Rail 1B1-- 77....................
Crankshaft Sprocket 1B1-- 78.....................
Piston 1B1-- 80..................................
Connecting Rod 1B1-- 83.........................
Piston Ring 1B1 -- 85.............................
Engine Oil Specification 1B1-- 87..................
Oil Pan 1B1-- 88.................................
Engine Oil and Oil Filter Element 1B1-- 90..........
Oil Filter 1B1-- 92................................
Oil Pump 1B1-- 94...............................
Oil Pressure Relief Valve 1B1-- 96.................
Oil Non-Return Valve 1B1-- 97....................
Oil Dipstick Guide Tube 1B1-- 98..................
Unit Repair 1B1 -- 99..............................
Oil Gallery in Crankcase 1B1 -- 99..................
Oil Gallery in Cylinder Head 1B1-- 101..............
Core Plugs in Crankcase 1B1-- 104................
Cylinder Bore 1B1-- 106..........................
Crankcase Mating Surface 1B1-- 108..............
Cylinder Head Mating Surface 1B1-- 110...........

M162 ENGINE MECHANICAL 1B1 -- 3
D AEW OO M Y_2000
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)
ApplicationNSmLb-FtLb-In
Exhaust Mainfold Nut to Stud Bolt26 -- 3419 -- 25--
Oil Drain Plug2518--
Oil Filter Cover2518--
Oil Filter Bolt2518--
Oil Pump Drive Sprocket Bolt29 -- 3521 -- 26--
Oil Pump Mounting Bolt22.5 -- 27.516.6 -- 20.3--
Oil Strainer Bracket Bolt9--11--89 -- 97
Oil Pressure Relief Valve Screw Plug5037--
Oil Dipstick Guide Tube Bolt9--11--89 -- 97
Oil Gallery Screw Plug1511--
Torque Converter Mounting Bolts4231--
Crankshaft Bearing Cap Bolts55/+90°41/+90°--
Oil Pan Mounting BoltsM82518--g
M610--89

M162 ENGINE MECHANICAL 1B1 -- 87
D AEW OO M Y_2000
ENGINE OIL SPECIFICATION
1 Drain Plug 25 NSm (18 lb-ft) .................
2 Oil Filter3 Engine Oil Filler Cap
4 Dipstick Gauge
Specifications
ApplicationDescrition
CapacityMin : 6.7L, Max : 8.2L
QualityDAPI SH or above gradey
DACEA : A2 or A3
DApproved oil by MB Sheet 229.1
ViscosityDApproved oil by MB Sheet 224.1
ReplacementDInitial at 1000-- 1500km, Replace every 15000km

M162 ENGINE MECHANICAL 1B1 -- 91
D AEW OO M Y_2000
8. Temporarily tighten the oil filter cover. Install the oil
filter remover 103 589 02 09 00, and then complete-
ly tighten it.
Installation Notice
Tightening Torque
25 NSm (18 lb-ft)
9. Fill up engine oil through the engine oil filler opening
(3).
10. Check for oil leaks at normal engine temperature af-
ter starting the engine.
11. Stop the engine and wait 5 minutes.
Check the oil level and fill up as specified if neces-
sary.
3 Oil Filler Cap
4 Dipstick Gauge

1B1 -- 98 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
OIL DIPSTICK GUIDE TUBE
1 Oil Dipstick Level Gauge
2 Oil Dipstick Guide Tube3O--ring
4 Bolt (M6 x 12, 1 piece)
9--11 NSm (80-- 97 lb-in) .....................
Removal & Installation Procedure
1. Pull out the oil dipstick level gauge (1).
2. Remove the bolt (4) in the upper intake manifold and
remove the oil dipstick guide tube.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
3. Install new O -- ring to the dipstick guide tube.
4. Installation should follow the removal procedure in
the reverse order.
5. Check for leaks by starting the engine.

GENERAL ENGINE INFORMATION 1A2 -- 3
D AEW OO M Y_2000
COMPONENT LOCATOR
FRONT VIEW
1 HFM Sensor
2 Intake Air Duct
3 Cylinder Head Cover
4 Ignition Coil
5 Spark Plug Connector
6 Fuel Distributor
7 Injector
8 Exhaust Camshaft
9 Intake Camshaft
10 Valve Tappet
11 Intake Valve12 Intake Manifold
13 Cylinder Head
14 Exhaust Manifold
15 Dipstick Guide Tube and Gauge
16 Connecting Rod
17 Crankshaft
18 Engine Mounting Bracket
19 Starter
20 Crankcase
21 Oil Pump Sprocket
22 Oil Pan

D AEW OO M Y_2000
SECTION 1B2
M161 ENGINE MECHANICAL
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless other -
wise noted.
TABLE OF CONTENTS
Specifications 1B2 -- 2............................
Fastener Tightening Specifications 1B2 -- 2..........
Special Tools 1B2 -- 4.............................
Special Tools Table 1B2-- 4.......................
Maintenance and Repair 1B2 -- 7...................
On-- Vehicle Service 1B2-- 7.........................
Engine Assembly 1B2-- 7.........................
Crankcase Ventilation System 1B2-- 14.............
Generator 1B2-- 18..............................
Engine Mount 1B2-- 19...........................
Poly V-- Belt 1B2 -- 20.............................
Tensioning Device 1B2-- 22.......................
Tensioning Device Shock Absorber 1B2-- 23........
Poly V-- Belt Inspection 1B2-- 24...................
Cylinder Head Cover 1B2-- 26.....................
Cylinder Head Front Cover 1B2 -- 28...............
Cylinder Head 1B2-- 30...........................
Timing Gear Case Cover 1B2-- 34.................
Crankshaft Sealing Rear Cover 1B2-- 37...........
Belt Pulley and Vibration Damper 1B2-- 39..........
Crankshaft Front Radial Seal 1B2-- 42.............
Crankshaft Rear Radial Seal 1B2-- 44..............
Crankshaft 1B2-- 45.............................
Flywheel / Driven Plate 1B2 -- 51...................
Camshaft Adjuster 1B2-- 54.......................Camshaft Sprocket Bolt 1B2-- 57..................
Camshaft 1B2-- 58..............................
Camshaft Timing Position 1B2 -- 61................
Valve Spring 1B2 -- 63............................
Valve Stem Seal 1B2-- 67........................
Chain Tensioner 1B2-- 68.........................
Timing Chain 1B2-- 72............................
Tensioning Rail 1B2-- 77..........................
Cylinder Head Guide Rail 1B2-- 78.................
Crankcase Guide Rail 1B2-- 80....................
Crankshaft Sprocket 1B2-- 81.....................
Piston 1B2-- 83..................................
Connecting Rod 1B2-- 86.........................
Piston Ring 1B2 -- 88.............................
Oil Pan 1B2-- 90.................................
Engine Oil and Oil Filter Element 1B2-- 92..........
Oil Pump 1B2-- 95...............................
Oil Pressure Relief Valve 1B2-- 97.................
Oil Non-Return Valve 1B2-- 98....................
Oil Dipstick Guide Tube 1B2-- 99..................
Unit Repair 1B2 -- 100............................
Core Plugs in Crankcase 1B2-- 100................
Cylinder Bore 1B2-- 102..........................
Crankcase Mating Surface 1B2-- 104..............
Cylinder Head Mating Surface 1B2-- 106...........

M161 ENGINE MECHANICAL 1B2 -- 3
D AEW OO M Y_2000
FASTENER TIGHTENING SPECIFICATIONS (Cont’d)
ApplicationNSmLb-FtLb-In
Exhaust Mainfold Nut to Stud Bolt26 -- 3419 -- 25--
Oil Drain Plug2518--
Oil Filter Cover2518--
Oil Filter Bolt22.5 -- 27.516.6 -- 20.3--
Oil Pump Drive Sprocket Bolt29 -- 3521 -- 26--
Oil Pump Mounting Bolt22.5 -- 27.516.6 -- 20.3--
Oil Strainer Bracket Bolt9--11--80 -- 97
Oil Pressure Relief Valve Screw Plug5037--
Oil Dipstick Guide Tube Bolt9--11--80 -- 97
Oil Gallery Screw Plug1511--
Shock Absorber Bolts22.5 -- 27.516.6 -- 20.3--
Crankshaft Bearing Cap Bolts55/+90°41/+90°--
Torque Converter Mounting Bracket Bolts4231--

M161 ENGINE MECHANICAL 1B2 -- 99
D AEW OO M Y_2000
OIL DIPSTICK GUIDE TUBE
1 Oil Dipstick Level Gauge
2 Oil Dipstick Guide Tube
3O--ring4 Bolt (M6 X 16, 1 piece)
9--11 NSm (80-- 97 lb-in) ....................
5 Clamp
Removal & Installation Procedure
1. Pull out the oil dipstick level gauge (1).
2. Unscrew the bolt (4) and remove the oil dipstick guide
tube (2).
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
It is very hard to remove the oil dipstick guide tube
without special tool. If it is not necessary, do not re-
move the guide tube.
3. Installation should follow the removal procedure in
the reverse order.
4. Check for leaks by starting the engine.

OM600 ENGINE MECHANICAL 1B3 -- 3
D AEW OO M Y_2000
Cylinder Head
ApplicationNSmLb-- FtLb-- In
Prechamber Threaded Ring13096--
Cylinder Head Cover Bolt10--89
Fuel Injsction Pipe Nut1813--
Socket Bolt2518--
Fuel Filter Pipe Bolt2518--
Idle Pulley Bolt2317--
Damper Bolt2115--
Camshaft Bearing Cap Bolt2518--
Camshaft Sprocket Bolt25 / 90_18 / 90_--
Exhaust Pipe Bolt& Nut2518--
Chain Tensioner8059--
Injection Nozzle4030--
Intake Manifold Not2518--
Injection Nozzle Pipe Not1813--
Oil Dipstick Tube Bolt10--89
Screw Plug M18 x 155037--
Cam Support & Shaft
ApplicationNSmLb-- FtLb-- In
Stud Bolt12--106
Exhaust Manifold Not2518--
CamShaft Bearing Cap Bolt2518--
12-- Sided Bolt (M11)25 / 90_18 / 90_--
Timing Cover
ApplicationNSmLb-- FtLb-- In
Oil Pan Bolt -- Socket Bolt10--89
Oil Pan Bolt--M610--89
Oil Pan Bolt--M232317--
Belt Pulley Bolt3224--
Guide Pulley Bolt4--35
Guide Pulley Bracket Nut2317--
Chain Tensioner8059--
Tesioning Lever Bolt2317--