lamp SSANGYONG KORANDO 2013 Owner's Manual

1745-01
WCC Compl
Exhaust FRT Pipe Assy
UCC Compl
Muffler Complete ?RR
Exhaust FRT Heat Protector
CTR Muffler Heat Protector
RR Muffler Heat Protector
Clamp
Gasket 1.
2.
3.
4.
5.
6.
7.
8.
9.Hanger
Hanger
Hanger
Nut
Nut
Bolt
Gasket Ring
Nut
CTR Muffler Complete 10.
11.
12.
13.
14.
15.
16.
19.
20.

PCV valve
2. COMPONENTS
Engine ECUWCCEngine CHECK lamp
Blow-by hoseExhaust manifold

Problem Possible Cause Action
Coolant
level is too low
Coolant
temperature is
too high
2. INSPECTION
Leak from the radiator
Leak from the coolant auxiliary tank
Leak from the heater core -
-
-
Leak from the water inlet cap
Leak from the thermostat housing -
-Reconnect the hose or replace the
clamp
Change the hose -
- Leak from the coolant hose connections
Damaged coolant hose -
-
Change the gasket
Change the water pump -
- Leak from the water pump gasket
Leak from the water pump internal seal -
-
Tighten the bolts to the specified
torque
Change the cylinder head gasket -
- Incorrect tightening torque of the cylinder
head bolts
Damaged cylinder head gasket -
-Change the water inlet cap gasket
Change the thermostat sealing -
-
Coolant leakage (Coolant level is low)
Improper coolant mixture ratio
Kinked coolant hose -
-
-Add coolant
Check the coolant concentration
(Anti-freeze)
Repair or replace the hose -
-
-
Defective thermostat
Defective water pump
Defective radiator
Defective coolant auxiliary tank or tank
cap -
-
-
-Change the thermostat
Change the water pump
Change the radiator
Change the coolant auxiliary tank or
tank cap -
-
-
-Change the radiator
Change the coolant auxiliary tank
Change the heater -
-
-
Cracks on the cylinder block or
cylinder head
Clogged coolant passages in the
cylinder block or cylinder head -
-Change cylinder block or cylinder
head
Clean the coolant passage -
-
Clogged radiator core -
Replace the sensor or repair the
related wiring - Improper operation of cooling fan -Clean the radiator core -
Defective temperature sensor or faulty
wiring -Replace the cooling fan or repair the
related circuit -

2112-01
4. LAYOUT
Water Pump Assy
Bolt
Water Pump Pulley
Bolt
Thermostat Assy
Bolt
Coolant Outlet Port Assy
Bolt 1.
2.
3.
4.
7.
8.
9.
10.Coolant Pipe Assy
Bolt
Bypass Hose
Clamp
Deaeration Pipe Assy
Bolt
Bolt Deaeration Hose
Clamp 11.
12.
13.
14.
15.
16.
17.
18.

2112-01
Hose-Rad Inlet
Hose-Rad Outlet
Hose-Make Up
Hose Assy-Deaeration Rad
Hose Assy-Deaeration Rsvr
Hose Assy-Deaeration Eng
Clip-Deaeration Tube mtg
WDT_Spring_Clamp_M45
WDT_Spring_Clamp_M50 1.
2.
3.
4.
5.
6.
7.
8.
9.WDT_Clamp_M24
WDT_Clamp_M30
Clip_Closed_CT_M25
Bolt-Tapping
Clamp_Spring_M14
Screw
Tank Assy-Reservoir
Cap-Reservoir Tank 10.
11.
12.
13.
14.
15.
16.
17.

1452-01
2) Battery
Battery assembly
Clamp - Battery
Bolt
Cable assembly - Cable positive
Cable assembly - Battery ground
Bolt - Earth
Cap - Terminal
Connector - Battery 1.
2.
3.
5.
6.
8.
9.
10.Nut
Nut
Cab - Earth
Box assembly - Battery sub
Fuse - MID 80A
Clamp - Battery cable
Grommet - Ring terminal
Grommet - Ring terminal 17.
18.
20.
21.
22.
23.
24.
25.

Item How to check DTC set value / Action
Output current
B terminal current
Rotor coil
resistance
L terminal voltage
3. INSPECTION
1) Alternator
Output Test
Disconnect the cable connected to the B
terminal on the alternator. Connect one
end of the ammeter to the B terminal and
the other end to the cable connected to
the B terminal.
Measure the maximum output value.
(Maintain the engine speed between
2,500 and 3,000 rpm.)
(Turn the headlamp and all the electrical
switches on.) 1.
2.Pass: If the measured current
is 45 A or higher.
Fail: If the measured current is
less than 45 A.
Check the current of the B
terminal. -
-
-
Move the gear selector lever to the neutral
position.
Maintain the engine speed at 2,500 rpm
with the vehicle unloaded.
(Turn all the electrical switches off.) 1.
2.Open circuit: If the measured
current is 5 A or higher. -
Disconnect the negative cable from the
battery.
Remove the B terminal and turn off the
ignition switch.
Measure the resistance between the L
and F terminals with an ohmmeter. 1.
2.
3.Pass: If the measured
resistance is between 3 and
Faulty rotor coil or slip ring: If
the measured resistance is
-
-
Connect the B terminal wiring.
Measure the voltage with the engine
running. 1.
2.
Specification: 12.5V to 14.5V
Faulty IC regulator or field
coil: If the measured voltage
is 14.5V or higher. -
-
Disconnect the negative cable from the battery.
Connect the negative cable again after connecting the ammeter. -
-

1452-01
Troubleshooting
Item Cause Action
Overcharged batteryDefective alternator voltage regulator Replace
Defective voltage detection wiring Repair or replace
Discharged batteryLoose alternator drive belt
just the belt tension or
replace
Poor connection of related circuit or open
circuitRetighten the loose
connection or repair
open circuit
Defective alternator voltage regulator Replace
Terminated battery Replace
Defective ground Repair
Charge warning lamp does
not come on when turning on
ignition switch with engine
stoppedDefective alternator voltage regulator Replace
Open circuit in charge warning lamp, fuse
or wiringReplace or repair the
charge warning lamp or
fuse
Defective ignition switch Replace
Defective ground of alternator circuit Repair
Charge warning lamp does
not go off after starting
engineDefective alternator voltage regulator Replace
Corroded or worn battery cable Repair or replace
Loose alternator drive belt
Adjust the belt tension or
replace the belt
Defective wiring harness Repair or replace

1452-01
Maintenance
If the charge warning lamp ( ) on the instrument cluster comes on while driving, there is a malfunction
in the charge system including the battery. Therefore, carrying out the system check is needed.
Make sure that the battery cables are firmly connected.
If the terminals are corroded, clean them with a wire brush or sandpapers.
Always disconnect the battery cables with the ignition key removed. When disconnecting the battery
cables with the ignition key turned to ON or ACC position, several electric units can be damaged due
to sudden voltage change.
Check the battery for crack, damage or fluid leaks. Replace it if necessary.
Wipe out the battery fluid on the battery surface using a rubber glove and a clean cloth wetted with
soapy water. -
-
-
-
-

0000-00
Rear oxygen
sensor
2) Components for ECU Input
Coolant temperature
sensorCamshaft position
sensorCrankshaft position
sensor
Front oxygen sensor
Knock sensor
G20DF Engine ECUElectronic throttle
body
Refrigerant pressure sensor
Clutch pedal signal
Blower switch signal
Brake pedal signal
CAN
ABS & ESP
Instrument cluster
TCU -
-
-
Oil pressure
switchOil pressure warning lamp
T-MAP sensor