alternator belt SSANGYONG KORANDO 2013 Service Manual

with EPS (electric power steering)with HPS (hydraulic power steering)
1. BELT SYSTEM
The belt system is a single belt drive system which uses single belt and has components on the oil filter
housing as FEAD (Front End Accessories Drive) type.
Components
HPS EPS
1 Crankshaft pulley (DDU)
2 Auto tensioner
3 Tensioner pulley
4 Vacuum pulley
5 A/C compressor pulley
6 Alternator pulley
7 Water pump pulley
8 NO. 1 idler pulley
9 NO. 2 idler pulley
10 Power steering pump -

0000-00
3) Oil Filter Module
The oil filter module consists of lubrication system, cooling system and some mechanical devices as
below.
System Components
Supplementary devices Power steering pump (HPS), Alternator, A/C compressor
Belt drive Belt tensioner, Idle pulley
Cooling Water pump, Thermostat, Cooler housing and Pipes
Lubrication Oil filter, Oil cooler (except coolant pipes)

0000-00
2) Troubleshooting for Alternator
Item Cause Action
Overcharged battery Defective alternator voltage regulator Replace
defective alternator detection wiring Repair or replace
Discharged battery Loose alternator drive belt Adjust the belt tension or replace
Poor connection of related circuit or
open circuitRetighten the loose connection or
repair open circuit
Defective alternator voltage regulator Replace
Terminated battery Replace
Defective ground Repair
Charge warning lamp
does not come on when
turning on ignition switch
with engine stoppedDefective alternator voltage regulator Replace
Open circuit in charge warning lamp,
fuse or wiringReplace or repair the charge
warning lamp or fuse
Defective ignition switch Replace
Defective ground of alternator circuit Repair
Charge warning lamp
does not go off after
starting engineDefective alternator voltage regulator Replace
Corroded or worn battery cable Repair or replace
Loose alternator drive belt
Adjust the belt tension or replace the
belt
Defective wiring harness Repair or replace

1116-01
Name Size Quantity Tightening torque
Intake manifold lower bracket bolt M8 X 1.25 X 16 4
Exhaust manifold nut - 7
Heat protector bolt M6 X 1.0 X 25 7
Oil jet bolt - 4
Oil pump bolt M8 X 1.25 X35 3
Oil filter assembly assembly bolt M8 X 1.25 X30 3
Oil filter assembly assembly bolt M8 X 1.25 X65 1
Water pump bolt M6 X 1.0 X22 1
Belt tensioner upper bolt M8 X 1.25 X30 1
Belt tensioner lower bolt M10 X 1.5 X55 1
Water pump pulley bolt M6 X 1.0 X12 4
Thermostat bolt M6 X 1.0 X22 3
Coolant outlet port bolt M6 X 1.0 X22 3
Coolant pipe mounting bolt M6 X 1.0 X14 3
Bypass hose clamp M24 2
EPS idler pulley - 1
Engine mountinf stud bolt - 2
Engine front mounting bolt M10 X 45 3
Engine front mounting bolt M10 X 77 1
Engine front hanger bracket M8 X 1.25 X 20 2
Engine rear hanger bracket M8 X 1.25 X 20 4
A/C compressor bolt - 4
Alternator bolt M10 4
Start motor bolt M10 4 Max. 48Nm
Power steering braket bolt M8 X 1.25 X 50

1337-04
With HPS (Hydraulic Power Steering) With ESP (Electric Power Steering)
Length of belt : 1913mm Length of belt : 1740mm
1. Crankshaft pulley
2. Air conditioner compressor
3. Water pump
4. Alternator
5. Tension pulley
6. Power steering pump pulley
7. Idler pulley
1) Drive Belt
Overview
There are two types of belt system; EPS (Electric Power Steering) and HPS (Hydraulic Power Steering).
In the vehicle with ESP, instead of power steering pulley, the idle pulley is installed on the engine.
The belt system is a single belt drive system which uses single V-belt with 6 grooves. This design
provides the long life span and minimizes the belt slip and noise.
Components
With idle pulley instead of power
steering pump pulley With power steering pump pulley

1452-01
Troubleshooting
Item Cause Action
Overcharged batteryDefective alternator voltage regulator Replace
Defective voltage detection wiring Repair or replace
Discharged batteryLoose alternator drive belt
just the belt tension or
replace
Poor connection of related circuit or open
circuitRetighten the loose
connection or repair
open circuit
Defective alternator voltage regulator Replace
Terminated battery Replace
Defective ground Repair
Charge warning lamp does
not come on when turning on
ignition switch with engine
stoppedDefective alternator voltage regulator Replace
Open circuit in charge warning lamp, fuse
or wiringReplace or repair the
charge warning lamp or
fuse
Defective ignition switch Replace
Defective ground of alternator circuit Repair
Charge warning lamp does
not go off after starting
engineDefective alternator voltage regulator Replace
Corroded or worn battery cable Repair or replace
Loose alternator drive belt
Adjust the belt tension or
replace the belt
Defective wiring harness Repair or replace

ItemDescription
D20DTF D20DTF (Low CO2)
Applied engine D20DTF
Battery capacity 12V 90Ah
Alternator capacity Delphi 120A Delphi 140A
AlternatorChanged the diameter of belt pulley (Front view) )
Changed the regulator and control logic (Rear view)
EBSNoneMonitoring the battery conditions (voltage,
current, temperature and SOC)
2. COMPARISON

2. INPUT SIGNALS
NO Input signal Logic
1 IGN1 ON = Battery voltage (IGN ON or START)
2 IGN2 ON = Battery voltage (IGN ON)
3 Alternator ON = Battery voltage (engine running)
4 Key reminder switch IN = Battery voltage (key inserted)
5 Driver door LOCK detecting switch LOCK = GND, UNLOCK = OPEN
6 Driver door UNLOCK detecting switch LOCK = OPEN, UNLOCK = GND
7 Passenger door LOCK detecting switch LOCK = GND, UNLOCK = OPEN
8 Passenger door UNLOCK detecting
switchLOCK = OPEN, UNLOCK = GND
9 Rear door LOCK detecting switch LOCK = OPEN, UNLOCK = GND
10 Puddle lamp ON = (-) OUTPUT
11 Driver door open switch OPEN = GND, CLOSE = OPEN
12 Passenger door open switch OPEN = GND, CLOSE = OPEN
13 Rear LH door open switch OPEN = GND, CLOSE = OPEN
14 Rear RH door open switch OPEN = GND, CLOSE = OPEN
15 Tailgate switch OPEN = GND, CLOSE = OPEN
16 Hood switch OPEN = GND, CLOSE = OPEN
17 Sunroof switch OPEN = GND, CLOSE = OPEN
18 headlamp switch ON = GND, OFF = OPEN
19 Folding/unfolding switch ON = GND, OFF = OPEN
20 Crash door LOCK/UNLOCK switch ON = GND, OFF = OPEN
21 Crash sensor (air bag) ON = 200 ms Low signal, OFF = OPEN
22 Front defogger (heated wire) switch ON = GND, OFF = OPEN
23 Rear defogger (heated wire) switch ON = GND, OFF = OPEN
24 Wiper switch 1 ON = GND, OFF = OPEN
25 Wiper switch 2 ON = GND, OFF = OPEN
26 Driver seat belt switch Unbuckled = GND, Fastened = OPEN
27 Passenger seat belt switch (only EU) Unbuckled = GND, Fastened = OPEN
28 Rain & AUTO light sensor LIN communication

Seat belt reminder operation
A
BIf the seat belt is fastened after the seat belt reminder is activated, the output of the reminder is
turned OFF immediately. The reminder will be operated again whenever the seat belt is
unbuckled.
CWhen the seat belt reminder is activated initially with the seat belt unbuckled, the internal buzzer
(chime) is turned ON for 0.02 seconds and then turned OFF for 1.18 seconds (this cycle
continues for 5 minutes) and the driver seat belt warning lamp on the instrument cluster remains
on.
DWhen the seat belt reminder is activated with the seat belt unbuckled, the internal buzzer (chime)
is turned ON for 0.02 seconds and then turned OFF for 1.18 seconds (this cycle continues for 5
minutes) and the passenger seat belt warning lamp on the instrument cluster remains on, after
detecting that the passenger seat is occupied through the input value of the passenger seat
occupancy sensor.
EWhen the vehicle speed is changed while the seat belt reminder is turned on, the internal buzzer
(chime) is operated as follows:
FPriority of internal buzzer (chime) operation
(Seat belt reminder > ignition key reminder > sunroof warning > tail lamp warning > hazard
warning flasher on > turn signal indicator)GEN
The seat belt reminder is operated when the
vehicle is driven at 25 km/h or more with IGN
ON and alternator in High status (engine
running), and driver seat belt is not fastened. If
the vehicle speed is decreased to less than 25
km/h within 5 minutes after the seat belt
reminder is activated, the internal buzzer
(chime) is turned off. If the vehicle speed is
increased to 25 km/h or more, the buzzer
signal is output for 5 minutes. Only EU If the driver and passenger seat belts are not
fastened with the ignition switch ON, engine
running, vehicle speed above 10 km/h and
any passenger occupied, the seat belt
reminder is activated. In addition, even though
the vehicle speed reduces to below 10 km/h
after the reminder is activated at speed of 10
km/h or higher, it will remain activated.
Vehicle speedFunction
Remarks
Interior buzzerInstrument
cluster
25 Km/h to 49 Km/h
(10km/h~49km/h)0.02 sec. ON / 1.18 sec. OFF Remains on (Only EU)
50 Km/h to 99 Km/h 0.02 sec. ON / 0.98 sec. OFF Remains on
100 km/h or more 0.02 sec. ON / 0.78 sec. OFF Remains on