horn SSANGYONG MUSSO 1998 Workshop Repair Manual

0B-12 GENERAL INFORMATION
OWNER INSPECTIONS
AND SERVICES
WHILE OPERATING THE VEHICLE
Horn Operation
Blow the horn occasionally to make sure it works. Check
all the button locations.
Brake System Operation
Be alert for abnormal sounds, increased brake pedal
travel or repeated puling to one side when braking. Also,
if the brake warning light goes on, or flashes, something
may be wrong with part of the brake system.
Exhaust System Operation
Be alert to any changes in the sound of the system or
the smell of the fumes. These are signs that the system
may be leaking or overheating. Have the system
inspected and repaired immediately.
Tires, Wheels and Alignment Operation
Be alert to any vibration of the steering wheel or the
seats at normal highway speeds. This may mean a wheel
needs to be balanced. Also, a pull right or left on a
straight, level road may show the need for a tire pressure
adjustment or a wheel alignment.
Steering System Operation
Be alert to changes in the steering action. An inspection
is needed when the steering wheel is hard to turn or
has too much free play, or is unusual sounds are noticed
when turning or parking.
Headlight Aim
Take note of the light pattern occasionally. Adjust the
headlights if the beams seem improperly aimed.
AT EACH FUEL FILL
A fluid loss in any (except windshield washer) system
may indicate a problem. Have the system inspected and
repaired immediately.
Engine Oil Level
Check the oil level and add oil if necessary. The best
time to check the engine oil level is when the oil is warm.
1. After stopping the engine, wait a few minutes for the
oil to drain back to the oil pan.
2. Pull out the oil level indicator (dip stick).
3. Wipe it clean, and push the oil level indicator back
down all the way.
4. Pull out the oil level indicator and look at the oil level
on it.5. Add oil, if needed, to keep the oil level above the
lower mark. Avoid overfilling the engine, since this
may cause engine damage.
6. Push the indicator all the way back down into the
engine after taking the reading.
If you check the oil level when the oil is cold, do not run
the engine first. The cold oil will not drain back to the
pan fast enough to give a true oil level reading.
Engine Coolant Level and Condition
Check the coolant level in the coolant reservoir tank
and add coolant if necessary. Inspect the coolant.
Replace dirty or rusty coolant.
Windshield Washer Fluid Level
Check the washer fluid level in the reservoir. Add fluid if
necessary.
AT LEAST TWICE A MONTH
Tire And Wheel Inspection and Pressure
Check
Check the tire for abnormal wear or damage. Also check
for damaged wheels. Check the tire pressure when the
tires are cold ( check the spare also, unless it is a
stowaway). Maintain the recommended pressures. Refer
to “Tire and Wheel” is in section 0B.
AT LEAST MONTHLY
Light Operation
Check the operation of the license plate light, the
headlights (including the high beams), the parking lights,
the fog lights, the taillight, the brake lights, the turn
signals, the backup lights and the hazard warning flasher.
Fluid Leak Check
Periodically inspect the surface beneath the vehicle for
water, oil, fuel or other fluids, after the vehicle has been
parked for a while. Water dripping from the air
conditioning system after use is normal. If you notice
fuel leaks or fumes, find the cause and correct it at once.
AT LEAST TWICE A YEAR
Power Steering System Reservoir Level
Check the power steering fluid level. Keep the power
steering fluid at the proper level. Refer to
Section 6A,
Power Steering System.
Brake Master Cylinder Reservoir Level
Check the fluid and keep it at the proper level. A low
fluid level can indicate worn disc brake pads which may
need to be serviced. Check the breather hole in the
reservoir cover to be free from dirt and check for an
open passage.

6E-2 STEERING WHEEL AND COLUMN
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
STEERING COLUMN
1 Horn Pad
2 Nut .......................................................50-80 Nm
3 Washer
4 Steering Wheel
5 Combination Switch Assembly
6 Combination Switch Lower Cover
7 Combination Switch Upper Cover
8 Bolt
9 Bolt1 0 Bolt
11 Crash Pad Panel
1 2 Bolt......................................................30-40 Nm
13 Spring Washer
14 Steering Column Shaft
1 5 Bolt........................................................9-14 Nm
1 6 Bolt......................................................13-40 Nm
17 Column & Shaft Assembly

STEERING WHEEL AND COLUMN 6E-3
Removal & Installation Procedure
1. Remove the horn pad from the steering wheel and
disconnect the connectors .
2. Place an alignment marks on the column shaft end and
fixing nut and then remove the fixing nut.
Installation Notice
3. Remove the steering wheel.
4. Remove the combination switch upper cover .
Tightening Torque 50 - 80 Nm
5. Release the crash pad panel.
Notice
Remove the hood release wire and the other switch
connectors.

8B-6 SUPPLEMENTAL RESTRAINT SYSTEM(SRS)
AIR BAG MODULE
Air bag module is installed in the pad of steering wheel center and inflator is consisted of igniter, explosives, gas
generating material and bag. When crashed, the air bag control unit sends current to the air bag module through
squib line and this current ignites as ignition energy (6mJ) momentarily igniting explosives and bag will be inflated
by nitrogen gas protecting driver at the same and then deflates.
1 Air bag Module
2 Module Housing
3 Bag
4 Module Bracket
5 Retainer Ring
6 Inflator
7 Horn Switch
8 Backing Plate

SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 8B-19
Air Bag
Horn (Relay)
Remote Control (Electronic Circuit)
CLOCK SPRING
General Specification
Voltage
Rating Operating Voltage
Current Rating
Air Bag Circuit Resistance
Isolating Resistance
Rotating RangeDC 12V
DC 6 - 18V
10 - 30mA(6A,0.1second)
200 - 220mA
15mA
0.16 - 0.38W(-40°C - 85°C)
5MW
2.7 - 3.1 Rotation from neutral
Position to Both Sides
Notice
lClock spring can not be repaired.
lDo not disassemble or modify.
lTo adjust to the center position, rotate clockwise until it
stops and then rotate it counterclockwise 2.3 ± 0.2
revolutions and align marks. If not, airbag system can
not work normally and driver can be injured seriously.

9A-6 BODY WIRING SYSTEM
Engine Room Fuse (EF) and Relay Box
1 Fuse (15A) : ABS, ABD
2 Fuse (20A) : Sun Roof
3 Fuse (10A) : Air Bag
4 Fuse (15A) : Audio, Clock, Out Side Mirror
5 Fuse (30A) : Cigarette lighter, Power Socket
6 Fuse (30A) : Heater
7 Fuse (15A) : Door Lock
8 Fuse (30A) : Rear Heated
9 Fuse (10A) : Audio, Buzzer, Chime, Clock
10 Fuse (30A) : Power Window
11 Fuse (10A) : Immobilizer
12 Fuse (20A) : T/C
13 Fuse (15A) : Interior Lamp
14 Fuse (15A) : Hazard Lamp
15 Fuse (15A) : Stop Lamp
16 Fuse (15A) : Turn signal Lamp, Head Lamp
17 Fuse (10A) : Back up Lamp
18 Fuse (15A) : Cluster, STICS
19 Fuse (15A) : A/T, Diagnosis
20 Fuse (15A) : Over Voltage Protection Relay
(Gasolin Only)
21 Fuse (15A) : Seat Heater
22 Fuse (15A) : ECS
23 Fuse (15A) : Front Wiper & Washer
24 Fuse (10A) : Rear Wiper & Washer, A/C
25 Relay : Front Wiper26 Relay : ABS Warning Lamp
27 Relay : Flasher Unit
28 Relay : Fuel Pump (Gasoline Only)
29 Relay : Shift Lock (A/T)
30 Relay : Clutch Interlock & Neutral
31 Relay : Sun Roof
32 Relay : A/T ‘B’ Interlock (MB A/T)
33 Relay : Power Window
34 Relay : Rear Fog Lamp
35 Relay : ECS
36 Relay : Compressor (Diesel E/G)
Condenser Fan (Gasoline E/G)
37 Relay : Condenser Fan
38 Relay : Air Conditioner
39 Fuse (10A) : Tail Lamp
40 Fuse (15A) : Head Lamp(LH)
41 Fuse (15A) : Head Lamp(RH)
42 Fuse (15A) : Front Fog Lamp
43 Fuse (10A) : Horn
44 Fuse (10A) : Compressor
45 Relay : Resistor with Diode (Gasoline E/G)
46 Relay : Front fog Lamp
47 Relay : Condenser Fan
48 Relay : Tail Lamp
49 Relay : Horn

BODY WIRING SYSTEM 9A-11
ENGINE ROOM
1 Engine Room Relay Box
1.1 Main Wiring Connector
1.2 Main Wiring Connector
1.3 Main Wiring Connector........................................Gasoline E/G
1.4 Joint
1.5 Compressor, Condenser Fan Relay.....................Diesel E/G
1.6 Condenser Fan Relay 2
1.7 Air Conditioner Relay
1.8 Resistor with Diode..............................................Gasoline E/G
1.9 Front Fog Lamp Relay
1.10 Condenser Fan Relay 1
1.11 Tail Lamp Relay
1.12 Horn Relay
2 Octane Selector...................................................Gasoline E/G with HFM
3 Preheating Unit....................................................Diesel E/G
4 Preheating Timer Unit..........................................Diesel E/G
5 ECS Main Wiring Connector................................ ECS
6 Brake Leveling Fluid Sensor
7 ABD Main Wiring Connector................................ABD 5.0
7-1 ABS Main Wiring Connector................................ABD 5.0
8 ABD main Wiring Connector................................ABD 5.0
9 Engine Temperature Sensor................................Diesel E/G
10 ABS 5.0 ECU.......................................................ABS 5.0
10-1ABD 5.0 Modulator...............................................ABD 5.0
11 Front Washer Motor.............................................Diesel E/G
12 Head Lamp Relay
13 Compressor .........................................................Air Conditioner
14 Wheel Speed Sensor...........................................ABS 5.0 or ABD 5.0

9A-12 BODY WIRING SYSTEM
15 LH Damper........................................................... ECS
16 Ground 1
17 Ground 2
18 Locking Hub Solenoid
19 Condenser Fan Relay.........................................Gasoline E/G
20 LH Position Lamp
21 LH Head Lamp
22 LH Head Lamp Leveling Device...........................Leveling Device
23 Thermo Switch 2..................................................Gasoline E/G with HFM
24 Thermo Switch 3..................................................Gasoline E/G with HFM & Air Conditioner
25 LH Front Fog Lamp
26 LH Horn...............................................................Black Out Driving Lamp (Domestic)
27 Condenser Fan Motor.........................................Diesel E/G
28 Black Out Driving Lamp.......................................Black Out Driving Lamp (Domestic)
29 LH Horn...............................................................Leveling Device
30 LH Condenser Fan Motor....................................Gasoline E/G with Air Conditioner
31 Thermo Switch 1..................................................Diesel E/G or Gasoline E/G with HFM
32 Resistor...............................................................Gasoline E/G with Air Conditioner
33 Thermo Switch 4..................................................Gasoline E/G with HFM & Air Conditioner
34 Ambient Censor...................................................Air Conditioner
35 RH Condenser Fan Motor....................................Gasoline E/G
36 RH Horn
37 RH Front Fog Lamp
38 RH Position Lamp
39 RH Head Lamlp
40 RH Head Lamp Leveling Device..........................Leveling Device
41 Wheeling Sensor................................................. ECS
42 Wheel Speed Sensor (FR)..................................ABS 5.0, 5.3 or ABD 5.0, 5.3
43 RH Damper.......................................................... ECS
44 Alternator Extension Connector...........................Gasoline E/G
45 Alternator .............................................................Gasoline E/G
46 Alternator Extension Joint box..............................Diesel E/G
47 Alternator Extension Connector...........................Diesel E/G
48 Ground 3
49 Fusible Link Box...................................................Gasoline E/G
49-1Fusible Link Box...................................................Diesel E/G
50 Receiver Dryer.....................................................Gasoline E/G with Air Conditioner
50-1Receiver Dryer.....................................................Diesel E/G with Air Conditioner
51 Hood Switch.........................................................Diesel E/G with Black Out Driving Lamp
52 Front Washer Motor.............................................Gasoline E/G
53 Main Wiring Connector

SECTION 9C
HORNS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9C-2Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9C-2

9C-2 HORN
HORN
SCHEMATIC AND ROUTING DIAGRAMS