tailgate SSANGYONG MUSSO 1998 Workshop Repair Manual

9B-12 LIGHTING SYSTEM
Tail/stop and turn signal lamp
Tail/stop Lamp and backup lamp
Rear Combination Lamp
Removal & Installation Procedure
1. Open the tailgate and remove the inner cover of the rear
combination lamp.
2. Unscrew 4(8mm) nuts of tail/stop lamp and turn signal lamp
assembly.
3. Unscrew 6(8mm) nuts of tail/stop lamp and back-up
lamp assembly.
4. Disconnect each connectors and remove the rear
combination lamp. Replace with specified bulb, if
necessary.
Notice
Refer to lamp specification.

9D-6 WIPERS/WASHER SYSTEM
Removal & Installation Procedure
1. Remove the spare tire.
2. Unscrew the locking nut and remove the wiper.
3. Unscrew the locking nut of wiper motor.
4. Remove the tailgate trim panel.
5. Dieconnect the connector from the wiper motor.
6. Unscrew four screws(arrows) and remove the wiper motor.

INSTRUMENTATION/DRIVER INFORMATION 9E-3
COMBINATION METER
COMPONENT LOCATOR
1. Speedometer
2. Odometer
3. Trip odometer
4. Tachometer
5. Coolant temperature gauge
6. Fuel gauge
7. Low fuel level warning light
8. Turn signal indicator (left)
9. Turn signal indicator (right)
10. Outside rearview mirror & tailgate heating switch
11. Reset button
12. Auto shift indicator*
13. Door open warning light
14. TCS indicator (equipped with ABD)*
21. ABS warning light*22. EBD warning light*
23. ECS / SPORT warning light*
24. 4 - wheel warning light*
25. 4 - wheel high indicator
26. 4 - wheel low indicator
27. WINTER indicator
28. POWER indicator
29. High beam indicator
15. Alternator warning light
16. Engine oil pressure warning light
17. Brake system warning light
18. Glow indicator light (For Diesel engine)
19. Airbag warning light*
20. Seat belt reminder

SECTION 9L
GLASS AND MIRRORS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9L-2
Outside Mirror . . . . . . . . . . . . . . . . . . . . . . . . . 9L-2
Auto Dimming Room Mirror . . . . . . . . . . . . . . . 9L-3
Maintenance and Repair . . . . . . . . . . . . . . . 9L-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 9L-4
Front & Side Glass . . . . . . . . . . . . . . . . . . . . . 9L-4
Tailgate Glass . . . . . . . . . . . . . . . . . . . . . . . . . 9L-9
Auto Dimming Room Mirror . . . . . . . . . . . . . . 9L-12

GLASS AND MIRRORS 9L-9
TAILGATE GLASS
1 Wiper Arm and Blade Assembly
2 Heating Lines3 Tailgate Trim
4 Tailgate Glass
Notice
Removal and installation is as shown in upper drawings.

9L-10 GLASS AND MIRRORS
Installation of Tailgate Glass
1. Clean the tailgate flange.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent (Isoprophyl alcohol).
lKeep the cleaned surface to be cleaned.
lApply body primer to the cleaned and dry flange.
- If flange is oiled or contaminated, primer can not be
applied.
2. Apply primer after cleaning of tailgate flange.
lKeep primers in a refrigerator(-2°C - +5°C).
lUse sufficiently mixed primer in a mixer over 10 minutes.
lApply primer within 2 hours after opening.
lDo not apply primers which is over its druation.
lApply evenly to the flange.
lDuration : 3 minutes - 8 hours (reapply after 8 hours).
lIf primer is applied to the body, clean off immediately
with solvent.
lBe careful not to contaminate other parts.
3. Clean the tailgate galss.
lClean the glass keeping 15mm from the edge of glass.
lDo not reuse a gauze over 20 times.
lSaturate the gauze in solvent(Isoprophyl alcohol).
lDo not touch the cleaned galss surface.
lApply glass primer to the cleaned and dry glass surface.
If glass is oiled or contaminated, primer can not be
applied.
4. Apply primer to the tailgate glass.
lUse sufficiently mixed primer in a mixer over 10 minutes.
lBe careful not to contaminate other parts due to over
application.
lDuration : 1 minute - 24 hours(reapply after 24 hours).
lNever use the primer containing deposits or floating
materials.
lDo not use primers which is over its duration.
lDo not reuse a gauze over 20 times.
lApply evenly to glass.

GLASS AND MIRRORS 9L-11
5. Apply sealant to the glass.
lTurn over the glass and apply sealant.
lUneven application of sealant may cause water leakage
after installation of glass.
lDo not touch the glass moldings and dam rubber while
applying sealant.
6. Using suction holders, install the tailgate glass within
5minutes after application of sealant.
lFix the glass with adhesive tape.
lApply sealant additionally between the quarter outer
panel and tailgate glass moldings.

BUMPERS AND FASCIAS 9O-5
Mounting Inspection
1. Clearance between the upper bumper facia and tailgate.
2. Clearance between the rear bumper facia and rear bumper
molding.
Clearance
12 ± 1.0 mm
Clearance
11.0 mm
3. Clearance between the quarter outer panel and rear
bumper facia.
Clearance
10.0 mm

DOORS 9P-5
TAIL GATE
Removal & Installation Procedure
1. Remove the shock absorber mounting bolts.
2. Disconnect the tailgate wiring harness.
3. Remove the tailgate by removing the tailgate bracket bolts.
4. Installation should follow the removal procedure in the
reverse order.

9P-6 DOORS
Adjustment Procedure

1. Adjust the striker in forward / rearward and left / right
directions. Adjust striker height by increasing / decreasing
the shims.

2. Adjust the position of the striker as described above.
3. Adjust the position of the safety hook as described above.