fuel SSANGYONG MUSSO 2003 Service Manual
[x] Cancel search | Manufacturer: SSANGYONG, Model Year: 2003, Model line: MUSSO, Model: SSANGYONG MUSSO 2003Pages: 1574, PDF Size: 26.41 MB
Page 1370 of 1574
3) PEDAL MODULE, THROTTLE MOTOR & SENSOR, CTS, SENSOR(KNOCK, INTAKE AIR TEMP',HEATED O 2) CIRCUIT ...................................................................................................................... ......................5-28
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-28
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-30
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT ...................................................................................... .........5-32
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-32
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-34
5. ECM (E32, MSE) ............................................................................................................... .......... 5-36
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT ........................................................................................ ....... 5-36
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-36
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-38
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, CKP), CAM SHAFT ACTUATOR, RESONANCE FLAP CIRCUIT ............................................................................................................................... . 5-40
3) PEDAL MODULE, THROTTLE MOTOR & SENSOR, SENSOR(KNOCK, ECT, HEATED O 2) CIRCUIT ....... 5-42
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-42
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-44
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT ...................................................................................... ....... 5-46
5) HEATED O 2 SENSOR(1,2,3,4) ............................................................................................................... ............... 5-48
6. ECM (E20, HFM).............................................................................................................. ........... 5-50
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT ............................................................................ 5-50
2) CCP SOLENOID, SENSOR (MAF, CKP) CIRCUIT ...................................................................................... ...... 5-52
3) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2 SENSOR CIRCUIT ............................ 5-54
7. ECM(E23, HFM) ............................................................................................................... ........... 5-56
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-56
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-58
3) SENSOR (CKP, CMP, KNOCK, MAF), CAM SHAFT ACTUATOR CIRCUIT ...................................................... 5-60
4) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2, SENSOR CIRCUIT ............................. 5-62
Page 1371 of 1574
8. ECM(E32, HFM) .......................................................................................................................... 5-64
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-64
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-66
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATOR CIRCUIT ....................... 5-68
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O 2), VSS, CIRCUIT (UNLEAD) ................. 5-70
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSS CIRCUIT(LEAD) ..... 5-72
9. DLC CIRCUIT ................................................................................................................. ............. 5-74
10. TCM(GSL, BTRE) .............................................................................................................. ......... 5-76
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT ............................................................................. 5- 76
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-78
11. TCM(DSL, BTRE) .............................................................................................................. ......... 5-80
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT .................... 5-80
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-82
12. KICK DOWN RELAY, 'B' SWITCH CIRCUIT (MB A/T) ........................................................... 5-84
13. TCCU-PART TIME .............................................................................................................. ........ 5-86
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT ..................... 5-86
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-88
14. TCCU-FULL TIME .............................................................................................................. ........ 5-90
1) POWER SUPPLY, GROUND, INDICATION LAMP, NEUTRAL RELAY, CLUTCH CIRCUIT ............................ 5-90
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-92
15. TOD(TORQUE ON DEMAND)-E32,MSE .................................................................................. 5-94 1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT .............................. 5-94
2) T/C SPEED SENSOR, PNP RELAY, CLUTCH SWITCH, CAN CIRCUIT .......................................................... 5-96
16. ECS ......................................................................................................................... ..................... 5-98
1) POWER SUPPLY, GROUND, SENSOR(WHEEL'G, VERTICAL, LATERAL) CIRCUIT ................................... 5-98
2) ECS SWITCH, DAMPER CIRCUIT ...................................................................................................................... 5-100
Page 1373 of 1574
2 ) GSL BTRE A/T ..................................................................................................................................................... 5-140
30. CLUSTER ............................................................................................................................... ... 5-142
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUIT ................................................ 5-142
2) WARNING LAMP(BA TTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT, AIR BAG) CIRCUIT ....... 5-144
3) WARNING LAMP(ABS, EBD, TCS, 4WD, ECS), INDICATOR LAMP(4H, 4L, POWER)CIRCUIT ................. 5-146
4) WARNING LAMP(PREHEA T’G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DEFROSTER, WINTER,
T/SIGNAL, FOG, HIGH BEAM) CIRCUIT .............................................................................................. ..............5-148
5) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(BTRE A/T) ..................................................................... 5-150
6) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E23 MB A/T) .................................................................. 5-152
7) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E32 MB A/T) .................................................................. 5-154
31. STICS ....................................................................................................................... .................. 5-156
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP(PARK'G BRAKE, SEAT BELT)
CIRCUIT ...................................................................................................................................................................... 5-156
2) FRONT WIPER CIRCUIT ...................................................................................................................................... 5-158
3) LAMP(ROOM, MAP, LUGGAGE), DOOR SWITCH CIRCUIT ............................................................................ 5-160
4) CENTRAL DOOR LOCK CIRCUIT ....................................................................................................................... 5-162
5) DEFROSTER,DLC CIRCUIT ............................................................................................................................... ..5-164
6) POWER WINDOW CIRCUIT ............................................................................................................................... .5-166
32. REKES, AUTO-DIMMING ROOM MIRROR CIRCUIT ............................................................ 5-168
33. SUN ROOF CIRCUIT ............................................................................................................ .... 5-170
34. REAR WIPER CIRCUIT .......................................................................................................... .. 5-172
35. ELECTRIC OSRV MIRROR CIRCUIT ..................................................................................... 5-174
36. DIGITAL CLOCK, SEAT BELT TENSION REDUCER CIRCUIT ........................................... 5-176
37. HORN, CIGAR LIGHTER CIRCUIT ......................................................................................... 5-178
38. POWER SEAT CIRCUIT ........................................................................................................... 5-180
Page 1387 of 1574
5-20 ELECTRICAL WIRING DIAGRAMS
4. ECM (E23, MSE)
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT(1) W/O EURO III Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (4Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside The ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
2167
5348
FUEL PUMP
12 34
INJECTOR
21
CCP
SOLENOID
12
ECM(MSE)
10 1
20 11
30 21
40 31
1
2321
65412 34321
654
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
Page 1389 of 1574
5-22 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (6Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside The ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
654321
654321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
321
654
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G205 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BW
11
BW BW
BW LgW
BR
BR
PR
RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
HFM Sensor "2"
Cam Shaft ControlActator
"1" CMP
Sensor "3"
F23 10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
641
CYL2
2
651
CYL3
2
66 69 5 10
GrB GrG GrY
GrV
GrB GrG GrY
GrV
GrB GrG GrY
GrV Br
B Fuel Pump
Fuel
Pump Relay
BB
B
BR
BR
GR YR
LR
1
CYL4 5
3
86 30
85 87
C111 8
547
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
2 C206B
3
M
1
2
Page 1399 of 1574
5-32 ELECTRICAL WIRING DIAGRAMS
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT(1) W/O EURO III
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
DLC Connector - Main Main Main MainMain Main
C211 (14Pin, Black) S201 (Black)
S205 (Colorless) G201 G202 G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
VSSIMMOBILIZER
UNIT DLC
C211
W/H DLC
STOP LAMP SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Beside The Steering Column Behind The Cluster Upper Left The AudioRight The I/P Fuse Block Beside The STICS Beside The TCCU
1234
141516 13 12 11 10 9
8765432112
3
CLUTCH
SWITCH 1
2112
34
CRUISE
CONTROL SWITCH
12
3456
910 1213
12
11
34
56
71 4
8
15 IGN 1
31 GND
G205
BrB
BRG202
LR
G201
S201
Cruise Control Switch
1
7
BrW Y
VSS
(M/T)
59 55YB
Y 5
F24
2
1 LW
BrWBrB BrW
S205BrB
3
3 2
57
Gr
4
52
13
43 12 2 1
14 43 49 21 29 58 60
ECM
GY
WB
W
Y
RGBr
YW BrBGY
YR
5
54
YGr
6
7
2
53 38 37
BR
BrB
"L"CAN "H"CAN BrW
1
3 6
15
10A
TOD
"A11"
"7"
DLC
Stop Lamp
Switch"4"
Clutch Switch(M/T) Stop Lamp
Switch
"2"
"7"
OVPR
"86"
Fuel Pump Relay "33"
Cluster (MIL) "29"
Cluster (RPM)
TCM
"A24" TCM
"A23"
TOD
"A11"
"16"
Cluster
Immobilizer C211
14
SIG
SIG SIG
5V
Read
Page 1401 of 1574
5-34 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
DLC Connector - Main Main - Fuell Tank Main MainMain Main Main
C211 (14Pin, Black)C206B (6Pin, Black) S201 (Black) S205 (Colorless) G201 G202G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
VSSIMMOBILIZER
UNIT DLC
C211
W/H DLC
STOP LAMP SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Beside The Steering Column Upper The T/C (GSL) Behind The ClusterUpper Left The Audio Right The I/P Fuse Block Beside The STICS Beside The TCCU
1234
141516 13 12 11 10 9
8765432112
3
CLUTCH
SWITCH 1
2112
34
CRUISE
CONTROL SWITCH
12
3456
5
40 56 1
YG Y
Fuel Gauge
GC206B
6
1
15 IGN 1
31 GND
G205
BrB
BRG202
LR
G201
S201
Cruise Control Switch
1
7
BrW Y
VSS
(M/T)
59 55YB
Y 5
F24
2
1 LW
BrWBrB BrW
S205BrB
3
3 2
57
Gr
4
52
13
43 12 2 1
14 43 49 21 29 58 60
ECM
GY
WB
W
Y
RGBr
YW BrBGY
YR
5
54
YGr
6
7
2
53 38 37
BR
BrB
"L"CAN "H"CAN BrW
1
3 6
15
10A
TOD
"A11"
"7"
DLC
8
RY
Cluster "15" Stop Lamp
Switch"4"
Clutch Switch(M/T) Stop Lamp
Switch
"2"
"7"
OV PR
"86"
Fuel Pump Relay "33"
Cluster
(MIL) "29"
Cluster
(RPM)
TCM
"A24" TCM
"A23"
TOD
"A11"
"16"
Cluster
Immobilizer C211
14
SIG
SIG SIG
5V
Read
910 1213
12
11
34
56
71 4
8
FUEL
GANGE
321
654
Page 1403 of 1574
5-36 ELECTRICAL WIRING DIAGRAMS
5. ECM (E32. MSE)
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT(1) W/O EURO III Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (4Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside Yhe ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
65412 34321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
12 34
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G203 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BR
BW
11
BW
BW LgW
BR BR
PR
RG RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
ResonanceFlap"2" HFM Sensor
"2"
Cam Shaft Control
Actuator
"2" CMP
Sensor "3"
F23
10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
611
CYL2
2
661
CYL3
2
621
CYL4
2
651
CYL5
2
64 69 5 10
GrB GrL GrG WL GrY GrV
GrB GrL GrG WL GrY GrV
Br
B Fuel Pump
Fuel
Pump
Relay
BB
B
BR
BR
Gr YR
LR
GrB GrL GrG WL GrY GrV 1
CYL6 3
2
86 30
85 87
C111 6
53847
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
1 C206B
2
M
1
2
Page 1405 of 1574
5-38 ELECTRICAL WIRING DIAGRAMS (2) W/ EURO IIIMain - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (6Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside Yhe ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
654321
654321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
321
654
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G203 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BR
BW
11
BW
BW LgW
BR BR
PR
RG RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
ResonanceFlap"2" HFM Sensor
"2"
Cam Shaft Control
Actuator
"2" CMP
Sensor "3"
F23 10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
611
CYL2
2
661
CYL3
2
621
CYL4
2
651
CYL5
2
64 69 5 10
GrB GrL GrG WL GrY GrV
GrB GrL GrG WL GrY GrV
Br
B Fuel Pump
Fuel
Pump
Relay
BB
B
BR
BR
Gr YR
LR
GrB GrL GrG WL GrY GrV 1
CYL6 5
3
86 30
85 87
C111 6
53847
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
2 C206B
3
M
1
2
Page 1411 of 1574
5-44 ELECTRICAL WIRING DIAGRAMS (2) W/ EURO IIIEngine Main - ECM Main Main - Fuel Tank
C111 (40Pin, Black)C206B (6Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
ECT SENSOR KNOCKSENSOR(KS)
FUEL GAUGE
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS CONNECTOR POSITION
Center The Engine Room Dash Panel Upper The T/C (GSL)
2 4
13
1
2
321
654
THROTTLE MOTOR & SENSOR
C111
W/H ECM MAIN PEDAL MODULE
S1L
B
S2
123
456
10
1
20 11
30 21
40 31
OVPR
2167
5348
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
39
BG BG
Condensor Fan Relay#1"85"29
Br
Cluster
"36"Ter8
RY
Cluster "15" C101
3
2
5
1
3
6
4
+-+ -
6
4
2
3
1
5
85
84
87
112
68
67
51
48
50
32
47
31
78 SIG SIG SIG SIG
SIG
141212 79
5V 5V
5V
SIG
SIG
2.5V
117 118 114 115
GR BrW Shied V Shied Y GR
ECT Sensor KS #1 KS #2 BrW Shied V Shied Y W
V
Y
Gr
L
B
W
V
Y
Gr
L
B
LG
L
YL
GY
BrR
LgG
C111
23
17
18
31
10
9
Pedal Module
ACC1 ACC2 TPS1
ECM
TPS2
Throttle Motor & SensorM
C111
33
34 35 32
14
13 40
51 56
YGY
Fuel Gange G
C206B
6
1