service SSANGYONG MUSSO 2003 Service Manual

Low (Philips H4)Tail Lamp
Brake Lamp
High Mounted Stop Lamp Reverse LampFog Lamp*
Turn Signal Lamp Position Lamp
Front LampRear Lamp
Luggage Lamp
Door Courtesy Lamp SECTION 9B
LIGHTING SYSTEM
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.
TABLE OF CONTENTS
SPECIFICATIONSBULB USAGE CHART
Head Lamp Rear
Front
Interior
Application
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9B-1
Bulb Usage Chart . . . . . . . . . . . . . . . . . . . . . . 9B-1
Schematic and Routing Diagrams . . . . . . . . 9B-2 Tail Lamp & B/O Lamp . . . . . . . . . . . . . . . . . . 9B-2
Head Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B-3
Head Lamp Leveling Device . . . . . . . . . . . . . . 9B-4
Turn Signal Lamp and Hazard Lamp . . . . . . . . 9B-5 Back-Up Lamp and Stop Lamp . . . . . . . . . . . .
9B-6
Front and Rear Fog Lamp . . . . . . . . . . . . . . . 9B-7
Room Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 9B-8
Maintenance and Repair . . . . . . . . . . . . . . . 9B-9
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 9B-9 Front and Rear Lamps . . . . . . . . . . . . . . . . . . 9B-9
Hi
(Philips H1)
Hi
Low Watt/Quantity
55W / 2 55W / 2 55W / 25W / 4
21W / 4 21W / 121W / 2 55W / 2 21W / 2 5W / 28W / 2
10W / 1
8W / 15W / 4

LIGHTING SYSTEM 9B-9
FRONT AND REAR LAMPS
1 Low-beam Head Lamp
2 High-beam Head Lamp
3 Turn Signal Lamp
4 Position Lamp5 Back-up Lamp
6 Tail / Stop Lamp
7 Turn Signal Lamp
8 Tail / Stop Lamp
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE

SECTION 9D
WIPERS/WASHER SYSTEM
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9D-2 Rear Wiper and Washer . . . . . . . . . . . . . . . . . 9D-2
Maintenance and Repair . . . . . . . . . . . . . . . 9D-3 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . 9D-3
Front Wiper and Washer . . . . . . . . . . . . . . . . 9D-3
Rear Wiper and Washer . . . . . . . . . . . . . . . . . 9D-5

WIPERS/WASHER SYATEM 9D-3
FRONT WIPER AND WASHER
1 Windshield Linkage
2 Wiper Arm
3 Wiper Blade (Left)
4 Wiper Blade (Right)
5 Washer Nozzle
6 Reservoir Tank Guide
7 Reservoir Tank8 Washer Hose
9 Cap
10 Washer Motor
11 Hose Connector (Y- type)
12 Washer Hose (Left)
1 3 Nozzle Pipe
14 Washer Hose
MAINTENANCE AND REPAIR
ON VEHICLE SERVICE

SECTION 9E
INSTRUMENTATION/DRIVER INFORMATION
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9E-2 Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E-2
Component Locator . . . . . . . . . . . . . . . . . . . 9E-3 Combination Meter . . . . . . . . . . . . . . . . . . . . . 9E-3 Maintenance and Repair . . . . . . . . . . . . . . . 9E-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . .
9E-4
Combination Meter . . . . . . . . . . . . . . . . . . . . . 9E-4

9E-4 INSTRUMENTATION/DRIVER INFORMATION
COMBINATION METER Diesel
1. Speedometer(km/h)
2. Tachometer
Revolution Tolerance1000+137 -63 2000
3000
+261 -39 4000
+298 -2 5000
-
+199
-51
Gasolin
1 Windshield Linkage
Speed
Tolerance40 +3 +0 60 80
+5+0100
+5+0 140
+5.5+0.5 160 +5.5 +0.5 180
-
+4+0120
+5.5 +0.5
Speed
Tolerance20 +4 +0 40 60
+4+0 80
+5+0 120
+5.5 +0 140 +5.5 +0.5 160
+5.5+0.5
+3+0100
+5 +0
Speed
Tolerance180 +6 +1 200 240
-
+6+1
-
MAINTENANCE AND REPAIR
ON VEHICLE SERVICE

SECTION 9H
SEATS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9H-1 General Specifications . . . . . . . . . . . . . . . . . . 9H-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-2
Schematic and Routing Diagrams . . . . . . . . 9H-3 Power Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-3
Seat Warmer . . . . . . . . . . . . . . . . . . . . . . . . . . 9H-4Seat Belt & Tension Reducer Circuit . . . . . . . . 9H-5
Component Locator . . . . . . . . . . . . . . . . . . . 9H-6 Front Seat & Rear Seat . . . . . . . . . . . . . . . . . 9H-6
Maintenance and Repair . . . . . . . . . . . . . . . 9H-7
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 9H-7
SPECIFICATIONS
GENERAL SPECIFICATIONS
Slide
Tilt Height
Tilt and Height(up)SlideSlide
Tilt and Height Load Rating
Operating Temperature RangeSwitch Operating Force
Application
Deseription
DC11 - 15V
-30°C - 80°C
20 ± 7mm/sec
10.6 ± 5mm/sec 7 ± 2mm/sec
Tilt:35 ± 2mm, Height:35 ± 2mm
Forward:230mmLess Then 7A Less Then 7A DC12V 1A
-30°C - 80°C 0.3 - 0.7Kgf
Operating Voltage
Operating Temperature Range Seat Operating Speed(at 13.5V) Seat Operating Distance Operating Current(at 13.5V) Seat Heater Switch

SEATS 9H-7
MAINTENANCE AND REPAIRON-VEHICLE SERVICE
1 Slide Adjusting Motor
2 Height Adjusting Motor
3 Tilt Adjusting Motor
4 Recline Adjusting Motor 5 Driver's Power Seat Recline Switch
6 Driver's Power Seat Switch(Slide, Height, Tilt)
7 Seat Heater Control Unit
8 Seat Heater Switch

SECTION 9L
GLASS AND MIRRORS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwisenoted.TABLE OF CONTENTS
Schematic and Routing Diagrams . . . . . . . . 9L-2 Outside Mirror . . . . . . . . . . . . . . . . . . . . . . . . . 9L-2
Auto Dimming Room Mirror . . . . . . . . . . . . . . . 9L-3
Maintenance and Repair . . . . . . . . . . . . . . . 9L-4 On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . .
9L-4
Front & Side Glass . . . . . . . . . . . . . . . . . . . . . 9L-4
Tailgate Glass . . . . . . . . . . . . . . . . . . . . . . . . . 9L-9
Auto Dimming Room Mirror . . . . . . . . . . . . . . 9L-12

9L-4 GLASS AND MIRRORSMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
FRONT & SIDE GLASS