ignition SSANGYONG MUSSO 2003 Service Manual

3) PEDAL MODULE, THROTTLE MOTOR & SENSOR, CTS, SENSOR(KNOCK, INTAKE AIR TEMP',HEATED O 2) CIRCUIT ...................................................................................................................... ......................5-28
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-28
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-30
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT ...................................................................................... .........5-32
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-32
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-34
5. ECM (E32, MSE) ............................................................................................................... .......... 5-36
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT ........................................................................................ ....... 5-36
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-36
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-38
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, CKP), CAM SHAFT ACTUATOR, RESONANCE FLAP CIRCUIT ............................................................................................................................... . 5-40
3) PEDAL MODULE, THROTTLE MOTOR & SENSOR, SENSOR(KNOCK, ECT, HEATED O 2) CIRCUIT ....... 5-42
(1) W/O EURO III ............................................................................................................... ..................................................................... 5-42
(2) W/ EURO III ................................................................................................................ ....................................................................... 5-44
4) VSS, CLUTCH SWITCH, IMMOBILIZER CIRCUIT ...................................................................................... ....... 5-46
5) HEATED O 2 SENSOR(1,2,3,4) ............................................................................................................... ............... 5-48
6. ECM (E20, HFM).............................................................................................................. ........... 5-50
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT ............................................................................ 5-50
2) CCP SOLENOID, SENSOR (MAF, CKP) CIRCUIT ...................................................................................... ...... 5-52
3) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2 SENSOR CIRCUIT ............................ 5-54
7. ECM(E23, HFM) ............................................................................................................... ........... 5-56
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-56
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-58
3) SENSOR (CKP, CMP, KNOCK, MAF), CAM SHAFT ACTUATOR CIRCUIT ...................................................... 5-60
4) THROTTLE MOTOR & SENSOR, ECT SENSOR, VSS, HEATED O 2, SENSOR CIRCUIT ............................. 5-62

8. ECM(E32, HFM) .......................................................................................................................... 5-64
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-64
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-66
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATOR CIRCUIT ....................... 5-68
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O 2), VSS, CIRCUIT (UNLEAD) ................. 5-70
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSS CIRCUIT(LEAD) ..... 5-72
9. DLC CIRCUIT ................................................................................................................. ............. 5-74
10. TCM(GSL, BTRE) .............................................................................................................. ......... 5-76
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT ............................................................................. 5- 76
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-78
11. TCM(DSL, BTRE) .............................................................................................................. ......... 5-80
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT .................... 5-80
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-82
12. KICK DOWN RELAY, 'B' SWITCH CIRCUIT (MB A/T) ........................................................... 5-84
13. TCCU-PART TIME .............................................................................................................. ........ 5-86
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT ..................... 5-86
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-88
14. TCCU-FULL TIME .............................................................................................................. ........ 5-90
1) POWER SUPPLY, GROUND, INDICATION LAMP, NEUTRAL RELAY, CLUTCH CIRCUIT ............................ 5-90
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-92
15. TOD(TORQUE ON DEMAND)-E32,MSE .................................................................................. 5-94 1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT .............................. 5-94
2) T/C SPEED SENSOR, PNP RELAY, CLUTCH SWITCH, CAN CIRCUIT .......................................................... 5-96
16. ECS ......................................................................................................................... ..................... 5-98
1) POWER SUPPLY, GROUND, SENSOR(WHEEL'G, VERTICAL, LATERAL) CIRCUIT ................................... 5-98
2) ECS SWITCH, DAMPER CIRCUIT ...................................................................................................................... 5-100

5-8 ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
1) GSL E23 MB A/TC101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C110 (6Pin, Black) C208B (15Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208B
W/H MAIN
C101
W/H MAIN C102
W/H MAIN C110
W/H MAIN
START LOCK
SWITCH (MB A/T) IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESS
Main - Engine Main - Engine Genertor - Engine Main - Engine MainMain - T/M
CONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Behind The ABS Module (HFM) Upper The T/C (GSL)
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
135 2 46
1
4 52
8
14
7
93
15
13
10
11 6
12
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842
M
+-30 (BAT +)
: M/T (HFM E20, E23)
15 (IGN 1) 15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G105
G104
B B
G201
BST 3
4
OFF
"12"ICU
ACC
ONST BL
BY BY BY
BL
BG
BG 162
F22
10A
F24
10A
RG
W
RGLB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
Ef7
40A
E
f2 80A
BW L LW
Ignition Switch
C102
1
Battery Start LockSwitch(MB A/T)
BY StarterMotor
1
30 87
8685
2
Clutch Switch
1 2
C110
4 C208B
PNP
Relay
8
C208B
2

5-10 ELECTRICAL WIRING DIAGRAMSMain - Engine Main - Engine Genertor - Engine Main - T/MMain - T/M Main
2) GSL BTRE A/T, GSL E32 MB A/T
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C207 (16Pin, Black) C208 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208
W/H T/M
C101
W/H MAIN C102
W/H MAIN C207
W/H T/M
START LOCK
SWITCH (MB A/T) IGNITION
SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Upper The T/C Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
1234 5678
9 101112
13 14 15 16
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
162
F22
10A
F24
10A
RG
W
RG
+-
LB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
E f7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T) Start Lock
Switch (MB A/T)
BG BL BY
BY
BY BY
StarterMotor BG BG
1 3
12
12
4
C101
A/T
M/T 20C101
13
C208
3
C207
3 C208
4
87
Clutch
Switch 85
Starter Motor
Relay
30 86
G104
1234 5678
9 101112
13 14 15 16

5-12 ELECTRICAL WIRING DIAGRAMS
3) DSL NA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C107 (3Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C107
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, N/Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 2112123
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH
SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C107
Generator
I.C Regulator L
B+ P 2
C109
10
C107
F(I)
1
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY BY
B
B
Starter Motor
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C107
RL RL
3
C109
9
G104

5-14 ELECTRICAL WIRING DIAGRAMS
4) DSL LA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C106 (4Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C106
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212 34
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C106
Generator
L
B+ P 2
C109
10
C106
F(I)
I.C Regulator 3
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY
BY BY
YB
Starter Motor "2"
Preheat'g Unit
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C106
RL RL
1
C109
9
G104

5-22 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (6Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside The ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
654321
654321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
321
654
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G205 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BW
11
BW BW
BW LgW
BR
BR
PR
RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
HFM Sensor "2"
Cam Shaft ControlActator
"1" CMP
Sensor "3"
F23 10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
641
CYL2
2
651
CYL3
2
66 69 5 10
GrB GrG GrY
GrV
GrB GrG GrY
GrV
GrB GrG GrY
GrV Br
B Fuel Pump
Fuel
Pump Relay
BB
B
BR
BR
GR YR
LR
1
CYL4 5
3
86 30
85 87
C111 8
547
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
2 C206B
3
M
1
2

5-24 ELECTRICAL WIRING DIAGRAMS
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, MAP, CKP), CAM SHAFTACTUATOR CIRCUIT (1) W/O EURO III
Main - Engine Engine - Main Engine Main - ECM Main Engine Main - ECM MainMain - ECM Main
C101 (21Pin, Colorless)C109 (16Pin, Black) C111 (40Pin, Black) C112 (6Pin, Gray) C213 (6Pin, Colorless)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C101
W/H MAIN C109
W/H ENGINE
CAM SHAFT ACTUATOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Center The Engine Room Dash PanelCenter The Engine Room Dash Panel Beside The ECM (MSE)
CMP
SENSOR HFM SENSOR
C213
W/H ECM MAIN C112
W/H ENG. MAIN
CKP SENSOR OVPR C111
W/H ECM MAIN
1212312 345
122167
5348
12345 678910
11 12 13 14 15 16 17 18 19 20 21
10 1
20 11
30 21
40 31
321
654
321
654

5-36 ELECTRICAL WIRING DIAGRAMS
5. ECM (E32. MSE)
1) OVPR, FUEL PUMP, CCP SOLENOID CIRCUIT(1) W/O EURO III Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (4Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside Yhe ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
65412 34321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
12 34
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G203 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BR
BW
11
BW
BW LgW
BR BR
PR
RG RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
ResonanceFlap"2" HFM Sensor
"2"
Cam Shaft Control
Actuator
"2" CMP
Sensor "3"
F23
10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
611
CYL2
2
661
CYL3
2
621
CYL4
2
651
CYL5
2
64 69 5 10
GrB GrL GrG WL GrY GrV
GrB GrL GrG WL GrY GrV
Br
B Fuel Pump
Fuel
Pump
Relay
BB
B
BR
BR
Gr YR
LR
GrB GrL GrG WL GrY GrV 1
CYL6 3
2
86 30
85 87
C111 6
53847
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
1 C206B
2
M
1
2

5-38 ELECTRICAL WIRING DIAGRAMS (2) W/ EURO IIIMain - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (6Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside Yhe ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
654321
654321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
321
654
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E
f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G203 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BR
BW
11
BW
BW LgW
BR BR
PR
RG RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
ResonanceFlap"2" HFM Sensor
"2"
Cam Shaft Control
Actuator
"2" CMP
Sensor "3"
F23 10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
611
CYL2
2
661
CYL3
2
621
CYL4
2
651
CYL5
2
64 69 5 10
GrB GrL GrG WL GrY GrV
GrB GrL GrG WL GrY GrV
Br
B Fuel Pump
Fuel
Pump
Relay
BB
B
BR
BR
Gr YR
LR
GrB GrL GrG WL GrY GrV 1
CYL6 5
3
86 30
85 87
C111 6
53847
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
2 C206B
3
M
1
2