mirror SSANGYONG MUSSO 2003 User Guide

9L-4 GLASS AND MIRRORSMAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
FRONT & SIDE GLASS

GLASS AND MIRRORS 9L-5
Installation of Windshield
1. Cleaning of windshield mounting flange. Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (lsoprophyl alcohol).
Keep the cleaned surface to be cleaned.
Apply body primer to the cleaned and dry body flange.
If body flange is oiled or contaminated, primer can not be applied.
Duration : 3 minutes - 8 hours (reapply after 8 hours).
If primer is applied to the body, clean off immediatelywith solvent (ethyl alcohol and ethyl acetate, 50 : 50 in volume).
Do not apply primers which is over its duration.
Be careful not to contaminate other parts.
2. Installation of windshield spacer.
Insert the spacer completely.
After inserting, there should be no clearance on the body.
- To the direction of the side spacer.
- To the direction of the lower spacer.
3. Cleaning of windshield glass. Clean the windshield glass keeping 15mm from the edge of glass.
Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (lsoprophyl alcohol).
Do not touch the cleaned glass surface.
Apply glass primer to the cleaned and dry glass.
If glass is oiled or contaminated, primer can not be applied.

9L-6 GLASS AND MIRRORS
4. Installation of glass dam rubber. Using a double - faced adhesive tape, install the dam rubber keeping 10mm from the edge of glass. If intervals
are irregular, primers and sealants can be applied
unevenly.
If need to remove the improper dam rubber, do notremain the double - faced adhesive tape on the glass. Improperly installed tape causes the inferior appearance and weakening of adhesive strength of sealant.
5. Apply glass primer to the outer area of the dam rubber.
Notice
Do not apply body primer to the glass.
Do not touch the primer applied surface. If you touch, this may cause water leakage after installation of thewindshield.
Keep water or dust away from the primer applied surface.
6. Apply sealant to windshield glass. Uneven application of sealant may cause water leakageafter installation of the glass.
Do not touch the glass moldings and dam rubber whileapplying sealant.
Turn over the glass and apply sealant.
7. Using suction holders, install the windshield within 5minutes after application of sealant.

GLASS AND MIRRORS 9L-7
Installation of Side Glass For installation, refer to 'Installation of Windshield'.
1. Clean as the same procedure of windshield mounting flange(Apply primer).
Clean as the same procedure of windshield cleaning,
however keep 20mm from the edge of glass.
2. Apply primer to the side glass. Use sufficiently mixed primer in a mixer over 10 minutes.
Be careful not to contaminate other parts due to over application.
Duration : 1 minute - 24 hours (reapply after 24 hours).
Never use the primer containing deposits or floatingmaterials.
Do not apply primers which is over its duration.
Do not reuse a gauze over 20 times.
Apply evenly to glass.
3. Apply seaant to the side glass.
Turn over the glass and apply sealant.
Uneven application of sealant may cause water leakage after installation of the glass.

9L-8 GLASS AND MIRRORS
Tightening Torque 7.7 Nm
4. Before installation, ensure that the stay bolt washer is
inserted.
5. Using suction holders, install the side glass within 5minutes after application of sealant.

GLASS AND MIRRORS 9L-9
TAILGATE GLASS
1 Wiper Arm and Blade Assembly
2 Heating Lines3 Tailgate Trim
4 Tailgate Glass
Notice Removal and installation is as shown in upper drawings.

9L-10 GLASS AND MIRRORS
Installation of Tailgate Glass
1. Clean the tailgate flange. Do not reuse a gauze over 20 times.
Saturate the gauze in solvent (Isoprophyl alcohol).
Keep the cleaned surface to be cleaned.
Apply body primer to the cleaned and dry flange.
- If flange is oiled or contaminated, primer can not be
applied.
2. Apply primer after cleaning of tailgate flange. Keep primers in a refrigerator(-2 °C - +5 °C).
Use sufficiently mixed primer in a mixer over 10 minutes.
Apply primer within 2 hours after opening.
Do not apply primers which is over its druation.
Apply evenly to the flange.
Duration : 3 minutes - 8 hours (reapply after 8 hours).
If primer is applied to the body, clean off immediately with solvent.
Be careful not to contaminate other parts.
3. Clean the tailgate galss. Clean the glass keeping 15mm from the edge of glass.
Do not reuse a gauze over 20 times.
Saturate the gauze in solvent(Isoprophyl alcohol).
Do not touch the cleaned galss surface.
Apply glass primer to the cleaned and dry glass surface. If glass is oiled or contaminated, primer can not beapplied.
4. Apply primer to the tailgate glass. Use sufficiently mixed primer in a mixer over 10 minutes.
Be careful not to contaminate other parts due to overapplication.
Duration : 1 minute - 24 hours(reapply after 24 hours).
Never use the primer containing deposits or floatingmaterials.
Do not use primers which is over its duration.
Do not reuse a gauze over 20 times.
Apply evenly to glass.

GLASS AND MIRRORS 9L-11
5. Apply sealant to the glass. Turn over the glass and apply sealant.
Uneven application of sealant may cause water leakage after installation of glass.
Do not touch the glass moldings and dam rubber whileapplying sealant.
6. Using suction holders, install the tailgate glass within
5minutes after application of sealant.
Fix the glass with adhesive tape.
Apply sealant additionally between the quarter outer panel and tailgate glass moldings.

9L-12 GLASS AND MIRRORS1 Auto Dimming Room Mirror Assembly
2 Sensor (Front)
3 Sensor (Rear)
AUTO DIMMING ROOM MIRROR Layout
4 Switch
5 Cover
6 Lamp

USAGE AND CAPACITY OF FUSES IN FUSE BOX 4-3
2. I/P FUSE BLOCK
1) POSITION OF RELAY AND FUSE 2) USAGE OF FUSE IN PASSENGER ROOM FUSE BOX
* 30 : BAT(+) Power Supply Through Ef1.
15A10A
10A15A10A
20A10A10A
10AST F110AIG1 F210AIG1 F3
ACC10AF4 B+30AF5
B+
(1) F6
F13
IG1
F20
15AF730AF1410AF21
F8F15F22
20AF915AF1610AF23
F10
B+
(2)
F17
F24
20AF1115AF1810A 15A
20AF1210AIG2 F19
30A
F25 F26
F27
85
87a3087
86
85
-3087
86
BE
L
85-
30
87
86
2) RELAY BOX
FRONT WIPERRELAY DEFOGGER
RELAY TURN SIGNAL
RELAY GSL : FUEL PUMP RELAYDSL : CIGAR LIGHTER, P/SOCKET RELAY A/T SHIFT LOCK
RELAY
8730
8685
8730
8685
8730
8685
8730
8685
A/T:PNP RELAY M/T:CLUTCH INTER LOCK RELAY SUNROOF
RELAY 'B' S/W
INTERLOCK RELAY POWER WINDER
RELAY 10A 10A10A10A30A15A15A10A20A20A20A20A30A15A15A10A 15A 10A10A10A10A10A10A10A15A30A
F1F2F3F4F5F6F7F8F9
F10 F11F12F14F15F16F17 F18 F19F20F21F22F23F24F25F26F27
Fuse No Capacity Usage
Starter Motor Relay Air BagABS/ABDOutside Mirror, AudioCigar Lighter, Power SocketStop LampHazard SwitchInteriorFuel Pump (Only GSL)TCCU/TOD, Power seatOVPR 1 (Only GSL)OVPR 4 (Only GSL)Heated GlassSun RoofRear Fog Lamp, Power ANT., ECSDLCFront Wiper & WasherRear Wiper & WasherTCCU/TCMBack Up Lamp, Turn Signal LampHead Lamp, Cluster OVPR 3 (Only GSL) Speed Sensor, Unit, Relay CoilNot UsedNot UsedNot Used
Power Supply
30 BAT(+)
ACC (15C) IGN2 (15A)
30 BAT (+)
IGN1 (15)
IGN1 (15)
SPARE
8730
8685
8730
8685
ECS
RELAY ABS WARNING
LAMP RELAY
8730
8685