sensor SSANGYONG MUSSO 2003 Service Manual
[x] Cancel search | Manufacturer: SSANGYONG, Model Year: 2003, Model line: MUSSO, Model: SSANGYONG MUSSO 2003Pages: 1574, PDF Size: 26.41 MB
Page 1371 of 1574
8. ECM(E32, HFM) .......................................................................................................................... 5-64
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-64
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-66
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATOR CIRCUIT ....................... 5-68
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O 2), VSS, CIRCUIT (UNLEAD) ................. 5-70
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSS CIRCUIT(LEAD) ..... 5-72
9. DLC CIRCUIT ................................................................................................................. ............. 5-74
10. TCM(GSL, BTRE) .............................................................................................................. ......... 5-76
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT ............................................................................. 5- 76
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-78
11. TCM(DSL, BTRE) .............................................................................................................. ......... 5-80
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT .................... 5-80
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-82
12. KICK DOWN RELAY, 'B' SWITCH CIRCUIT (MB A/T) ........................................................... 5-84
13. TCCU-PART TIME .............................................................................................................. ........ 5-86
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT ..................... 5-86
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-88
14. TCCU-FULL TIME .............................................................................................................. ........ 5-90
1) POWER SUPPLY, GROUND, INDICATION LAMP, NEUTRAL RELAY, CLUTCH CIRCUIT ............................ 5-90
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-92
15. TOD(TORQUE ON DEMAND)-E32,MSE .................................................................................. 5-94 1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT .............................. 5-94
2) T/C SPEED SENSOR, PNP RELAY, CLUTCH SWITCH, CAN CIRCUIT .......................................................... 5-96
16. ECS ......................................................................................................................... ..................... 5-98
1) POWER SUPPLY, GROUND, SENSOR(WHEEL'G, VERTICAL, LATERAL) CIRCUIT ................................... 5-98
2) ECS SWITCH, DAMPER CIRCUIT ...................................................................................................................... 5-100
Page 1372 of 1574
17. COOLING FAN, A/C COMPRESSURE CIRCUIT................................................................... 5-102
1) GASOLINE-HFM ................................................................................................................. .................................. 5-102
2) GASOLINE-MSE ..................................................................................................................................................... 5-104
3) DIESEL ................................................................................................................................................................... 5-106
18. MANUAL AIR CONDITIONER CIRCUIT ................................................................................. 5-108
1) BLOWER MOTOR CIRCUIT ............................................................................................................................... 5-108
2) INTAKE MOTOR, MODE MOTOR CIRCUIT ............................................................................................. ........ 5-110
19. SATC(SEMI AUTO TEMPERATURE CONTROL) CIRCUIT .................................................. 5-112 1) BLOWER MOTOR CIRCUIT ............................................................................................................................... 5-112
2) SENSOR(AMBIENT, SUN, WATER), AIR MIX DOOR MOTOR CIRCUIT ...................................................... 5-114
3) INTAKE MOTOR, MODE MOTOR CIRCUIT ............................................................................................. ........ 5-116
20. FATC (FULL AUTO TEMPERATURE CONTROL) CIRCUIT ................................................ 5-118 1) BLOWER MOTOR, MODE MOTOR, INTAKE MOTOR CIRCUIT.................................................................... 5-118
2) SENSOR(AMBIENT, SUN, WATER), AIR MIX DOOR MOTOR CIRCUIT ...................................................... 5-120
21. HEAD LAMP CIRCUIT ........................................................................................................... .. 5-122
22. HEAD LAMP LEVEL'G DEVICE CIRCUIT .............................................................................. 5-124
23. ILLUMINATION CIRCUIT ........................................................................................................ .. 5-126
24. POSITION LAMP, TAIL LAMP, LICENCE PLATE LAMP CIRCUIT ....................................... 5-128
25. HAZARD LAMP CIRCUIT ........................................................................................................ 5-130
26. BACK UP LAMP CIRCUIT ...................................................................................................... 5 -132
27. FRT FOG LAMP CIRCUIT ....................................................................................................... 5-134
28. REAR FOG LAMP CIRCUIT .................................................................................................... 5- 136
29. SHIFT LOCK SOLENOID, STOP LAMP CIRCUIT ................................................................. 5-138
1) M/T, MB A/T, DSL BTRE A/T .................................................................................................... .......................... 5-138
Page 1374 of 1574
5-6 ELECTRICAL WIRING DIAGRAMS
39. SEAT WARMER CIRCUIT ........................................................................................................ 5-182
40. AUDIO CIRCUIT ............................................................................................................... ........ 5-184
41. ABS 5.3 CIRCUIT ............................................................................................................. ........ 5-186
42. ABD 5.3 CIRCUIT ............................................................................................................. ........ 5-188
1) POWER SUPPLY, GROUND, WHEEL SPEED SENSOR CIRCUIT ................................................................. 5-188
2) MODULATOR CIRCUIT ......................................................................................................................................... 5-190
43. AIR BAG CIRCUIT ............................................................................................................. ...... 5-192
44. IMMOBILIZER(DIESEL-CRYPTO TYPE) CIRCUIT.................................................................. 5-194
45. IMMOBILIZER(GASOLINE HFM-ROLLING CODE TYPE) CIRCUIT ..................................... 5-196
46.TRAILER CONNECTOR CIRCUIT ........................................................................................... 5-198
Page 1383 of 1574
5-16 ELECTRICAL WIRING DIAGRAMSMain - Engine Engine - Main Genertor - Engine EngineMain
C101 (21Pin, Colorless)C104 (15Pin, Black) C106 (4Pin, Black) G101 G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C106
W/H GENERATOR
C101
W/H MAIN C104
W/H ENGINE PREHEATING
UNIT
CLUSTER
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, Turbo)Behind The Left Lamp Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 21
1452
8
14
79
3
15131011
6
1212 341 2 35
46
11 2
29 38
28
13 2021
39 434842
2. PREHEAT'G UNIT CIRCUIT
30 15 BAT+IGN 1
31 GND
G101
* NA : Non Torbo
* LA : Torbo Intercooler F22
LB
BW
14 3 0
10A
Ef3 80A
12V Preheating Unit
SIG
SIG Starter
Motor
Relay "87"
Starter Motor
"ST"
B B5V 5V
CYL.1 CYL.2 CYL.3 Preheating PlugCYL.4 CYL.5
5V 5V 5V
G1 G2 G3 G4 G5
BL BW BR BY BG
5
B
6
G201
2
LA
T
31 50
15 BY
W
BY BY
C101
10
C106
LA
NA YL
RB RB
4
C104
6
Cluster (Preheat'gIndicationLamp)
ECT
Sensor 12
27
Page 1385 of 1574
5-18 ELECTRICAL WIRING DIAGRAMS
3. EGR CONTROL UNITMain - Engine Main - T/M Main - T/M MainEngine Main Main
C109 (16Pin, Black)C208 (12Pin, Black) C209 (8Pin, Black) S201 (Black) G103 G203G205
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
ENGINE RPMSENSOR
C208
W/H MAIN C209
W/H MAIN EGR CONTROL
UNIT
C109
W/H ENGINE
MICRO SWITCH
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Upper The T/C (DSL) Upper The T/C (DSL)Behind The Cluster Behind The Right Head Lamp Upper The ECM Beside The TCCU
1234
567812 3
4567812
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 5
24 6
EGR SOLENOID
12
31
15
GND
G103
G203 G205 G205
F24
LWS201
1 8 3
45 7 6 8
LW
EGR Control Unit
R>R5IN
A>15
10A IGN 1
C109
11
C208
1
2 BrW
BrW BrW
6
TCM "A7" TCM
"A21"
R>R4 IN
R>R3
IN
A>10
C209
Engine RPM
Sensor
8
C208
C209 BrB
BrB (M/T)
B (A/T)
RY RY
4 2 31RL RL B
B
B B
B MS1 MS2
BrB EGR Sol.V/V
MicroSwitch 1 2
C209
3
C208
2
75 C208
8 C209
1 LY LYC208
1 C209
2
: M/T
Page 1389 of 1574
5-22 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Main - Engine Engine Main - ECM Main Engine Main - ECM Main Main - Fuel TankMain - ECM Main Main Main Main
C103 (2Pin, White) C111 (40Pin, Black) C112 (6Pin, Gray) C206B (6Pin, Black) C213 (6Pin, Colorless) G203G205 G207
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C213
W/H ECM MAIN
C111
W/H ECM MAIN C112
W/H ENG. MAIN C206B
W/H MAIN
C103
W/H MAIN
OVPR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Center The Engine Room Dash Panel Center The Engine Room Dash PanelUpper The T/C (GSL) Beside The ECM (MSE) Upper The ECM Beside The TCCU Beside THe ECM
321
654321
654321
654
10 1
20 11
30 21
40 31
2167
5348
FUEL PUMP
321
654
INJECTOR
21
CCP
SOLENOID
12
1
13
37
36
60
23456789101112
61
73
97
96
120
62 63 64 65 66 67 68 69 70 71 72
ECM(MSE)
30 15 BAT+IGN 1
31 GND
E
f2
E f9
C103
R RW
RG
OVPR
CCP Solenoid
IGN 1 B+
ECM
G205 G207 G205
B
G203
80A
60A
F11 1
58 6 2
7
BW RL
PR YG BW
11
BW BW
BW LgW
BR
BR
PR
RL
RG
RL
2
63 1
YG 34
20A
15A
K3
K2 K1
2
GND GND GND
Ignition
Coil Immobilizer
"1"
HFM Sensor "2"
Cam Shaft ControlActator
"1" CMP
Sensor "3"
F23 10A
F1020A F9
20A
C213
3
1
C112
4
6
CYL12
641
CYL2
2
651
CYL3
2
66 69 5 10
GrB GrG GrY
GrV
GrB GrG GrY
GrV
GrB GrG GrY
GrV Br
B Fuel Pump
Fuel
Pump Relay
BB
B
BR
BR
GR YR
LR
1
CYL4 5
3
86 30
85 87
C111 8
547
C213
2
C112 2 1
34 12 33
5 C213
Injec-Tor
5
C206B
2 C206B
3
M
1
2
Page 1391 of 1574
5-24 ELECTRICAL WIRING DIAGRAMS
2) IGNITION COIL, SENSOR (CAM SHAFT POSITION, HFM, MAP, CKP), CAM SHAFTACTUATOR CIRCUIT (1) W/O EURO III
Main - Engine Engine - Main Engine Main - ECM Main Engine Main - ECM MainMain - ECM Main
C101 (21Pin, Colorless)C109 (16Pin, Black) C111 (40Pin, Black) C112 (6Pin, Gray) C213 (6Pin, Colorless)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C101
W/H MAIN C109
W/H ENGINE
CAM SHAFT ACTUATOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Center The Engine Room Dash PanelCenter The Engine Room Dash Panel Beside The ECM (MSE)
CMP
SENSOR HFM SENSOR
C213
W/H ECM MAIN C112
W/H ENG. MAIN
CKP SENSOR OVPR C111
W/H ECM MAIN
1212312 345
122167
5348
12345 678910
11 12 13 14 15 16 17 18 19 20 21
10 1
20 11
30 21
40 31
321
654
321
654
Page 1393 of 1574
5-26 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Main - Engine Engine - Main Engine Main - ECM Main Engine Main - ECM MainMain - ECM Main
C101 (21Pin, Colorless)C109 (16Pin, Black) C111 (40Pin, Black) C112 (6Pin, Gray) C213 (6Pin, Colorless)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C101
W/H MAIN C109
W/H ENGINE
CAM SHAFT ACTUATOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Coolant Reservoir Tank Center The Engine Room Dash PanelCenter The Engine Room Dash Panel Beside The ECM (MSE)
CMP
SENSOR MAP SENSOR
123
C213
W/H ECM MAIN C112
W/H ENG. MAIN
CKP SENSOR
12
OVPR
2167
5348
C111
W/H ECM MAIN
KNOCK SENSOR (KS)
12
12345 678910
11 12 13 14 15 16 17 18 19 20 21
10 1
20 11
30 21
40 31
321
654
12123321
654
Page 1395 of 1574
5-28 ELECTRICAL WIRING DIAGRAMS
3) PEDAL MODULE, THROTTLE MOTOR & SENSOR, CTS, SENSOR (KNOCK,INTAKE AIR TEMP', HEATED O 2) CIRCUIT
(1) W/O EURO III
Engine Main - ECM Main
C111 (40Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
ECT SENSOR KNOCKSENSOR(KS)
HEATED
O 2
SENSOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS CONNECTOR POSITION
Center The Engine Room Dash Panel
2 4
13
1
2
12 34
THROTTLE
MOTOR &SENSOR
C111
W/H ECM MAIN PEDAL MODULE
S1L
B
S2
123
456
10
1
20 11
30 21
40 31
OVPR
2
5
1
3
6
4
+-+ -
6
4
2
3
1
5
85
84
87
112
68
67
51
48
50
32
47
31
78 SIG SIG SIG
SIG
SIG(+) -
1412 1 2 4 3 79
5V
5V
5V
SIG
SIG
2.5V
117 118
GR BrW Shied V GR
ECT Sensor Knock Sensor (KS)
BrW Shied V 17
BrB BrW B RL
16 9 W
V
Y
Gr
L
B
W
V
Y
Gr
L
B
LG
L
YL
GY
BrR
Lg
"2"
OVPR
C111
23
17
18
31
10
9
Pedal Module
ACC1 ACC2 TPS1
ECM
TPS2
Throttle Motor & SensorM
C111
Heater
Heated O2 Sensor
34 35
14
13
2167
5348
Page 1397 of 1574
5-30 ELECTRICAL WIRING DIAGRAMS(2) W/ EURO III
Engine Main - ECM Main
C111 (40Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
ECT SENSOR
HEATED
O 2 SENSOR
CONNECTOR(NUMBER) CONNECTING. WIRING HARNESS CONNECTOR POSITION
Center The Engine Room Dash Panel
THROTTLE
MOTOR &SENSOR
C111
W/H ECM MAIN PEDAL MODULE
OVPR
2167
5348
INTAKE AIR
TEMP' SENSOR
12
10 1
20 11
30 21
40 31
S1L
B
S2
123
4562 4
13
12 34