light SSANGYONG MUSSO 2003 Repair Manual

9R-4 BODY FRONT END Adjustment Procedure
1. Alignment between hood striker and latch hole. Loosen the mounting bolt of hood latch slightly and adjust
hood in forward/rearward and left/right directions. Then align the center between hood striker and latch hole.
Notice
Tighten the bolt fully after alignment. Installation Notice
Tightening Toque 13 - 26 Nm
2. Adjusting the height of hood overslam bumper. Unlock the hood and check the clearance between hood and fender by adjusting the hood overslam bumper in left/ right directions.
Normal 20 - 22 Nm
3. Hood Hinge. Loosen the hood lock bolts.
Adjust the lock in forward/rearward and left/right
directions, align with the hood striker and adjust the hood height.

CONTROL UNITS AND SYSTEM 9U-3
FUNCTION DESCRIPTION
STICS Operating Functions
NO.Application Deseription
1 Wiper INT sensing vehicle speed By operating INT time control volume, variable time will be changed within 1.5 - 20 seconds.
2 Washer relating wiper Wiper begins to operate within 0.6 - 1 sec when the washer switch is ON and it operates 3 times after the washer switch is OFF while the IGN2 switch in ON.
3 Dimming room lamp
When room lamp is coupled with door, it turns on if door is opened. After closing the door it maintains 2 seconds of lightingand dims off whithin 3 seconds.
4 Time delayed power window control Power window can be operated within 30 seconds after turning
the IGN1 switch from ON to OFF. If driver ’s/passenger ’s door is
opened within the 30 seconds, time will be prolonged for more 30 seconds from that moment.
5 Rear defogger timer The rear defogger will be operated for 12 min. by turning ON the defogger switch while engine is running.
Defogger will be stopped by pushing the switch again.
The defogger will be operated 6 min, if push ON the switch within10 min. after 12 min. of operation.
6
Seat belt warning The warning lamp will be turned on for about 6 sec. with an intermittent chime bell when the IGN. switch is ON unlessfastening the seat belt.
7 Parking brake warning
The indicator lamp will flash if drive while the parking brake is applied.
8 Tail lamp lighting warning When the driver ’s door is opened while the tail lamp is still ON,
the buzzer operates intermittently. In this condition, the door will be automatically unlocked when it locked.
9 Door ajar warning
The indicator lamp will be blinking when the door is not closed completely and driving.
10 IGN key reminder
The chime will be operated intermittently if the driver ’s door is
opened while the IGN key is still remaining in the ignition switch. In this condition, the door will be automatically unlocked when itlocked.
11 Central door lock All doors will be locked/unlocked by locking/unlocking the driver ’s or passenger ’s door.

9U-6 CONTROL UNITS AND SYSTEM
5. Rear defogger timerT1 : 12±2 min.
T2 : within 10±1 min.
T3 : 6±1 min.
6. Seat belt warning timer T1 : 6±1 sec.
T2 : 0.3±0.1 sec.
T3 : 0.6±0.1 sec.
7. Parking brake warning T1 : 0.3±0.1 sec.
T2 : 0.3±0.1 sec. V1 : 3km/h - 5km/h
8. Tail lamp lighting warning
When the driver ’s door is opened after removing the IGN
key while the tail lamp switch is still ON, the buzzer should be operated.
T1 : 0.3±0.1 sec.
T2 : 0.3±0.1 sec.

1A-30 MUSSO-SPORTS
SUPPLEMENT
30 BAT+
31 GND
58 (ILL)
G201 G101 G201 5 4
G301 Tail Lamp (RR/RH)
37 38
Cluster IlluminationLamp 2 1
21
Position
Lamp(LH) Position
Lamp(RH)
541 2
1
Licence Plate Lamp
2
Tail Lamp (RR/LH)
G102 G301 G301 LH RH
Ef11
10A
E
f10
10A
E
f6
40A
"2"
Stics Muti-Function
Switch"C4"
BL
S
B7 B6 B9
3GL
RL
GL W
R
R R
B
BB
B
1
S101
Illumination
Relay
Multi-FunctionSwitch(Light Switch)
OFF
1 2
C904
2 C904
6
C905
1 C906
GW
GW
GW
GW
GW
R
GW GW
GW BrR
GWB
B 1
C203
C101
10
C206
3
C904
2 2
C101
4
C904
8 3 C905 C905
3
C905 2
C906
7 C905
4
C904
5
C101
5 E
f2 80A
C905
5
C904
8
2. POSITION LAMP, TAIL LAMP, LICENCE PLATE LAMP CIRCUIT

HOW TO USE ELECTRICAL WIRING DIAGRAM 1-3
Connector DiodeFuse in engine room fuse & relay box Fuse in passenger room fuse box Ground Joint - Inline wire connected point Splice pack(Junction connector)
C D
Ef F
G J
S
2. CIRCUIT IDENTIFICATION SYMBOL
3. FUNCTION OF POWER SUPPLY LINE (NUMBER)
IDENTIFICATION SYMBOL MEANING
Power supply No Power supply condition
Battery Voltage(B+) supply in Ignition Switch "ON" and "ST" (IGN 1)
Battery Voltage(B+) supply in Ignition Switch "ON" (IGN 2) Battery Voltage(B+) supply in Ignition Switch "ON" and "ACC"Battery Voltage(B+) supply directly regardless of Ignition Switch Ground connected to battery(
–)
Battery Voltage(B+) supply in Head Lamp Switch 1st and 2nd step
(Illumination circuit)
15
15A 15C
30 31 58
Abbreviation Color
BrownGreen Violet Pink
White
Orange
Light Green
Br
GV P
W
Or
LgAbbreviation Color
Sky BlueRed
Blue
Yellow
Gray
Black
Sb
RL Y
Gr B
4. WIRING HARNESS COLOR IDENTIFICATION 5. HOW TO CHECK
TERMINAL NUMBER OF CONNECTOR
- Terminal number is given based on Female Terminal Connector ex) Terminal Number 4 of C901 connection
Locking Terminal Number 4
of total 6 pins
Male Connector
(W/H Fuel Tank)
4 C901
Female Connector (W/H Floor)
C901
W/H Floor 13
2
46 5

POSITION OF CONNECTORS AND GROUNDS 2-9
S204 (DSL/GSL)
S101 (DSL/GSL)
11) SPLICE PACK S202 (DSL/GSL)
S201 (DSL/GSL)
S205 (DSL/GSL)
3 2 1Ef2
80A Ef6
40A
Ef14
15A
WFusible Link Box
Head Lamp Relay (Low) '30' Fog Lamp Relay '30'
Tail Lamp Relay '30'GL
GL
GL GL
GL
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
1 2 3 4
5 6 7 8RY RY RY RY
RYRY RY RYStics '1'
F17 (10A)
Seat belt Switch '3'
Chime Bell '2', Buzzer '3' DLC '14'
Key Reminder Switch '3' Clock '1'
C212 '10' Audio '5'
S203 (DSL/GSL)
1 2 3 4
5 6 7 8
16
Thermo AMP '3'(DSL)
Thermo AMP '4'(GSL)
Rear Wiper/WasherSwitch '8'LW
LW LW
C212
LWF19 (10A)
Blower Relay 'S1'A/C Switch '3'
S401 (DSL/GSL)
1 2 3 4
5 6 7 84
7
Ef10
10A
C212 C101ECS Switch '4'
Rear Wiper/Washer Switch '6'
A/C Control Panel '11' Tail Lamp Relay '87'
Door unlock Switch '4' Defroster Switch '4'
Audio '3', 4WD Switch '7'
Front Cigar Lighter '2'
Seat Warmer Switch '6' Fog Lamp Switch '4'
Hazard Switch '2'Clock '4'GW GW
GW
GW GW
GW
GW GW
1 2 3 4
5 6 7 8BrW BrW BrB YW
BrBBrB BrW LYECM '38'
'37' ECM
TCM 'A23' 'A24' TCM
TOD 'A10' 'A11' TOD
RESISTOR (M/T)
1 2 3 4
8 9
10 11B B
BRear RH Combi Lamp '4' Rear LH Combi Lamp '4'
5 6 7
12 13 14
2
Door lock Actuator '2'
G302B
B B
C402 BRear Wiper Motor '3' High Maunted Stop Lamp '2'
BLicense Lamp '2'
License Lamp '2'

USAGE AND CAPACITY OF FUSES IN FUSE BOX 4-3
2. I/P FUSE BLOCK
1) POSITION OF RELAY AND FUSE 2) USAGE OF FUSE IN PASSENGER ROOM FUSE BOX
* 30 : BAT(+) Power Supply Through Ef1.
15A10A
10A15A10A
20A10A10A
10AST F110AIG1 F210AIG1 F3
ACC10AF4 B+30AF5
B+
(1) F6
F13
IG1
F20
15AF730AF1410AF21
F8F15F22
20AF915AF1610AF23
F10
B+
(2)
F17
F24
20AF1115AF1810A 15A
20AF1210AIG2 F19
30A
F25 F26
F27
85
87a3087
86
85
-3087
86
BE
L
85-
30
87
86
2) RELAY BOX
FRONT WIPERRELAY DEFOGGER
RELAY TURN SIGNAL
RELAY GSL : FUEL PUMP RELAYDSL : CIGAR LIGHTER, P/SOCKET RELAY A/T SHIFT LOCK
RELAY
8730
8685
8730
8685
8730
8685
8730
8685
A/T:PNP RELAY M/T:CLUTCH INTER LOCK RELAY SUNROOF
RELAY 'B' S/W
INTERLOCK RELAY POWER WINDER
RELAY 10A 10A10A10A30A15A15A10A20A20A20A20A30A15A15A10A 15A 10A10A10A10A10A10A10A15A30A
F1F2F3F4F5F6F7F8F9
F10 F11F12F14F15F16F17 F18 F19F20F21F22F23F24F25F26F27
Fuse No Capacity Usage
Starter Motor Relay Air BagABS/ABDOutside Mirror, AudioCigar Lighter, Power SocketStop LampHazard SwitchInteriorFuel Pump (Only GSL)TCCU/TOD, Power seatOVPR 1 (Only GSL)OVPR 4 (Only GSL)Heated GlassSun RoofRear Fog Lamp, Power ANT., ECSDLCFront Wiper & WasherRear Wiper & WasherTCCU/TCMBack Up Lamp, Turn Signal LampHead Lamp, Cluster OVPR 3 (Only GSL) Speed Sensor, Unit, Relay CoilNot UsedNot UsedNot Used
Power Supply
30 BAT(+)
ACC (15C) IGN2 (15A)
30 BAT (+)
IGN1 (15)
IGN1 (15)
SPARE
8730
8685
8730
8685
ECS
RELAY ABS WARNING
LAMP RELAY
8730
8685

4-4 USAGE AND CAPACITY OF FUSES IN FUSE BOXSDM Chime BellImmobilizer UnitSticsRekesEBCM
4 Pin 4 Pin 4 Pin4 Pin4 Pin4 Pin4 Pin 4 Pin 3 Pin3 Pin
82330-05000 84190-05100 84150-0130084150-0130084150-0130084150-0130084150-01300 84150-01300 84130-0500084130-05000
Part Name Part Number
Remarks
Resistor W/Diode (GSL) A/C Compressor Relaly (DSL)A/C RelayCooling Fan - 1 RelayCooling Fan - 2 RelayFront Fog Lamp Relay Head Lamp Relay (Low) Head Lamp Relay (Hi)Illumination RelayHorn Relay
3. POSITION OF RELAY, CONTROL UNIT AND PARTS NUMBER
1) ENGINE ROOM FUSE BLOCK
2) RELAY BOX ABOVE I.P FUSE BLOCK
5 Pin 5 Pin 3 Pin5 Pin5 Pin4 Pin4 Pin 4 Pin 4 Pin 4 Pin 4 Pin 4 Pin
84210-05001 84210-05001 84410-05100
66182253386618225338
84150-0130084150-01300 84150-01300 84150-01300 84150-0130084150-0130084190-05100
Part Name Part Number Remarks
Front Wiper Relay Defogger RelayTurn Signal Lamp RelayFuel Pump Relay (GSL)Cigar Lighter, P/socket Relay (DSL)A/T Shift lock Relay PNP Relay Sun Roof RelayA/T "B" Switch Interlock Relay Power Window Relay ECL RelayABS Warning Lamp Relay
3) CONTROL UNIT
Below The Audio
Beside The SDM
Behind the Wiper Switch Upper The Accelerator Upper The Stics
I/P Center Console Floor Panel
8690005800 8661005000869500580087110058008716105000
4891005000X
Part Name Part Number Remarks

2 ) GSL BTRE A/T ..................................................................................................................................................... 5-140
30. CLUSTER ............................................................................................................................... ... 5-142
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUIT ................................................ 5-142
2) WARNING LAMP(BA TTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT, AIR BAG) CIRCUIT ....... 5-144
3) WARNING LAMP(ABS, EBD, TCS, 4WD, ECS), INDICATOR LAMP(4H, 4L, POWER)CIRCUIT ................. 5-146
4) WARNING LAMP(PREHEA T’G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DEFROSTER, WINTER,
T/SIGNAL, FOG, HIGH BEAM) CIRCUIT .............................................................................................. ..............5-148
5) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(BTRE A/T) ..................................................................... 5-150
6) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E23 MB A/T) .................................................................. 5-152
7) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E32 MB A/T) .................................................................. 5-154
31. STICS ....................................................................................................................... .................. 5-156
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP(PARK'G BRAKE, SEAT BELT)
CIRCUIT ...................................................................................................................................................................... 5-156
2) FRONT WIPER CIRCUIT ...................................................................................................................................... 5-158
3) LAMP(ROOM, MAP, LUGGAGE), DOOR SWITCH CIRCUIT ............................................................................ 5-160
4) CENTRAL DOOR LOCK CIRCUIT ....................................................................................................................... 5-162
5) DEFROSTER,DLC CIRCUIT ............................................................................................................................... ..5-164
6) POWER WINDOW CIRCUIT ............................................................................................................................... .5-166
32. REKES, AUTO-DIMMING ROOM MIRROR CIRCUIT ............................................................ 5-168
33. SUN ROOF CIRCUIT ............................................................................................................ .... 5-170
34. REAR WIPER CIRCUIT .......................................................................................................... .. 5-172
35. ELECTRIC OSRV MIRROR CIRCUIT ..................................................................................... 5-174
36. DIGITAL CLOCK, SEAT BELT TENSION REDUCER CIRCUIT ........................................... 5-176
37. HORN, CIGAR LIGHTER CIRCUIT ......................................................................................... 5-178
38. POWER SEAT CIRCUIT ........................................................................................................... 5-180

ELECTRICAL WIRING DIAGRAMS 5-85
d. SPLICE PACK S201 (MAIN)
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (I/P)
 W/H T/M
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
S203 (MAIN)
1 2 3 4
5 6 7 84
7
Ef10
10A
C212 C101
ECS Switch '4'
Rear Wiper/Washer Switch '6'
A/C Control Panel '11' Tail Lamp Relay '87'
Door unlock Switch '4' Defroster Switch '4'
Audio '3', 4WD Switch '7'
Front Cigar Lighter '2'
Seat Warmer Switch '6' Fog Lamp Switch '4'
Hazard Switch '2'Clock '4'GW GW
GW
GW GW
GW
GW GW