Blower motor SSANGYONG MUSSO 2003 Service Manual

7D-2 FATC-HAVC
Application
Size (WxHxT) Capacity
Type Description
650x339.2x22.0 11,000 Kcal/h
Parallel Flow
Condenser
Application
Material CapacityDesiccant Description
Aluminum 250cc
XH-9 or equivalent 35g
Receiver Drier
Application
Motor Type Motor Size Description
Magnetic
70 x
145
Blower Unit
Application
Replacement Description
Every 10,000 km (replace earlier if air pollution is heavy)
Air Filter
Application
Model
Type
Displacement (cc/rev.) Pulley Oil Description
FK-II(DKV 14C) Vane rotary 140.5
143.0
ZXL 200 PG (PAG Oil)
Compressor
Application
Heater Core Type Heating CapacityHeater Core Size (LxWxT) Description
2 - ROW
4,600 Kcal/h (AT 300CMH)
219.5 X 151.8 X 52
Heater Unit
Application
Type High (OFF)Low (ON) Description
Direct
OFF : 27±2Kgf/cm 2
, DIFF : 6±2Kgf/cm 2
OFF : 1.8±2Kgf/cm 2
, ON : 1.9±0.3Kgf/cm 2
Pressure Switch

FATC-HAVC 7D-3
SERVICE SPECIFICATIONSResistance (25 °C)
Voltage Rating Current RatingResistance (25 °C)
Voltage Rating Current Rating Resistance (25 °C)
Voltage RatingCurrent Rating
Application
Incar Sensor Ambient Sensor
Coolant Temperature Sensor
Description
Input Section
2.186k
±0.07k
5V
3mA
1.0k ±0.03k
5V
3mA
0.55k ±0.02k
5V
3mA
Current Rating (at 12V) LOCK CurrentCurrent Rating (at 12V)LOCK CurrentCurrent Rating (at 12V) LOCK Current IcPc
Application
Intake Actuator Mode Actuator Mix Actuator Power TRBlower Motor Power Consumption
Description
Output Section
70±30mA
Less than 500mA 100±40mA
Less than 500mA 100±40mA
Less than 500mA 30A
200W 220W

FATC-HAVC 7D-5
FATC BLOCK DIAGRAM
INCAR SENSOR
AMBIENT SENSOR
WATER TEMPERATURE SENSOR
SUN LOAD SENSOR
TEMPERATURE SWITCH
BLOWER SWITCH
MODE SWITCH
DEFROSTER SWITCH
INTAKE SWITCH
AUTO SWITCH
A/CON SWITCH
OFF SWITCH
TEMP DOOR POSITION FEEDBACKVOLTAGE
POWER TRANSISTOR COLLECTORVOLTAGE
VFD
MAX HI RELAY
POWER T/R
BLOWERMOTOR
ECUCOMPRESSOR
MIX ACTUATORMIX DOOR
INTAKE ACTUATORINTAKE DOOR
MODE ACTUATORMODE DOOR
Airconditioner output
C ON
T
RO L
UN I
T

9A-18 BODY WIRING SYSTEM
SEMI AUTOMATIC AIR CONDITIONER1 Main Connector
2 Air Conditioner Relay 2
3 LO Relay
4 ML Relay
5 MH Relay
6 HI Relay
7 Intake Actuator
8 Blower Motor
9 Resistor
10 Diode 11 Amplifier
1 2 Amplifier 13 Temp Actuator
14 Blower Relay
15 Water Temperature Sensor
16 Air Conditioner Switch
17 Fan Switch (Auto)
18 PTC
19 Control
20 Mode Switch
21 In Car Sensor
22 Sun Sensor
23 Mode Actuator

POSITION OF CONNECTORS AND GROUNDS 2-9
S204 (DSL/GSL)
S101 (DSL/GSL)
11) SPLICE PACK S202 (DSL/GSL)
S201 (DSL/GSL)
S205 (DSL/GSL)
3 2 1Ef2
80A Ef6
40A
Ef14
15A
WFusible Link Box
Head Lamp Relay (Low) '30' Fog Lamp Relay '30'
Tail Lamp Relay '30'GL
GL
GL GL
GL
1 2 3 4
5 6 7 8
5C204
LW
LW
DLC '2' Stics '29'
EGR Control unit '3' (DLC) Clock '3'VSS '3' F24 (10A)
Seat Warmer Control unit '9'
Stop Lamp Switch '3' (GSL)
LW LW LW LW LW
1 2 3 4
5 6 7 8RY RY RY RY
RYRY RY RYStics '1'
F17 (10A)
Seat belt Switch '3'
Chime Bell '2', Buzzer '3' DLC '14'
Key Reminder Switch '3' Clock '1'
C212 '10' Audio '5'
S203 (DSL/GSL)
1 2 3 4
5 6 7 8
16
Thermo AMP '3'(DSL)
Thermo AMP '4'(GSL)
Rear Wiper/WasherSwitch '8'LW
LW LW
C212
LWF19 (10A)
Blower Relay 'S1'A/C Switch '3'
S401 (DSL/GSL)
1 2 3 4
5 6 7 84
7
Ef10
10A
C212 C101ECS Switch '4'
Rear Wiper/Washer Switch '6'
A/C Control Panel '11' Tail Lamp Relay '87'
Door unlock Switch '4' Defroster Switch '4'
Audio '3', 4WD Switch '7'
Front Cigar Lighter '2'
Seat Warmer Switch '6' Fog Lamp Switch '4'
Hazard Switch '2'Clock '4'GW GW
GW
GW GW
GW
GW GW
1 2 3 4
5 6 7 8BrW BrW BrB YW
BrBBrB BrW LYECM '38'
'37' ECM
TCM 'A23' 'A24' TCM
TOD 'A10' 'A11' TOD
RESISTOR (M/T)
1 2 3 4
8 9
10 11B B
BRear RH Combi Lamp '4' Rear LH Combi Lamp '4'
5 6 7
12 13 14
2
Door lock Actuator '2'
G302B
B B
C402 BRear Wiper Motor '3' High Maunted Stop Lamp '2'
BLicense Lamp '2'
License Lamp '2'

17. COOLING FAN, A/C COMPRESSURE CIRCUIT................................................................... 5-102
1) GASOLINE-HFM ................................................................................................................. .................................. 5-102
2) GASOLINE-MSE ..................................................................................................................................................... 5-104
3) DIESEL ................................................................................................................................................................... 5-106
18. MANUAL AIR CONDITIONER CIRCUIT ................................................................................. 5-108
1) BLOWER MOTOR CIRCUIT ............................................................................................................................... 5-108
2) INTAKE MOTOR, MODE MOTOR CIRCUIT ............................................................................................. ........ 5-110
19. SATC(SEMI AUTO TEMPERATURE CONTROL) CIRCUIT .................................................. 5-112 1) BLOWER MOTOR CIRCUIT ............................................................................................................................... 5-112
2) SENSOR(AMBIENT, SUN, WATER), AIR MIX DOOR MOTOR CIRCUIT ...................................................... 5-114
3) INTAKE MOTOR, MODE MOTOR CIRCUIT ............................................................................................. ........ 5-116
20. FATC (FULL AUTO TEMPERATURE CONTROL) CIRCUIT ................................................ 5-118 1) BLOWER MOTOR, MODE MOTOR, INTAKE MOTOR CIRCUIT.................................................................... 5-118
2) SENSOR(AMBIENT, SUN, WATER), AIR MIX DOOR MOTOR CIRCUIT ...................................................... 5-120
21. HEAD LAMP CIRCUIT ........................................................................................................... .. 5-122
22. HEAD LAMP LEVEL'G DEVICE CIRCUIT .............................................................................. 5-124
23. ILLUMINATION CIRCUIT ........................................................................................................ .. 5-126
24. POSITION LAMP, TAIL LAMP, LICENCE PLATE LAMP CIRCUIT ....................................... 5-128
25. HAZARD LAMP CIRCUIT ........................................................................................................ 5-130
26. BACK UP LAMP CIRCUIT ...................................................................................................... 5 -132
27. FRT FOG LAMP CIRCUIT ....................................................................................................... 5-134
28. REAR FOG LAMP CIRCUIT .................................................................................................... 5- 136
29. SHIFT LOCK SOLENOID, STOP LAMP CIRCUIT ................................................................. 5-138
1) M/T, MB A/T, DSL BTRE A/T .................................................................................................... .......................... 5-138

ELECTRICAL WIRING DIAGRAMS 5-41
W/H MAIN (I/P)
c. POSITION OF CONNECTORS AND GROUNDS
 W/H MAIN (GSL)W/H A/C
Incar Sensor
Water Sensor
Resistor(SATC)
Power TR(FATC) HI
Blower Motor Relay(SATC) MH ML LO
Air Con RelayC212
D203(SATC)
Blower Relay
Auto Amp
Blower High Relay

5-108 ELECTRICAL WIRING DIAGRAMS
18. MANUAL AIR CONDITIONER CIRCUIT
1) BLOWER MOTOR CIRCUIT
C104
W/H MAIN
1452
8
14
79
3
15131011
6
12
Engine - Main Main - T/M Main - Air Con MainMain
C104 (15Pin, Black)C209 (8Pin, Black) C212 (17Pin, White) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Under The Engine Room Fuse Block Upper The T/C (DSL) Behind The Glove BoxUpper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
BLOWER MOTOR
1 212
34
123456
BLOWER
RESISTER
BLOWER SWITCH
123
A/C
SWITCH C209
W/H MAIN
1234
5678
Blower
Relay
30 86
87 85
E
f9
60AEf18
30A2
C104
14
C212
G203
BW
BW
L
M
1
2 RW
LW LY LR LG
Blower Motor
Blower Resister
B
L
2
4 31
15
C212
17
C212
F19
10A
1
2 S204
LW
16
C212
B
B B
54
#4 3
#3 2
6
2
#2 #1
1
OFF
Blower Switch
A/C Switch
A/C Control Panal
G
3 1
11C212
BG BG
Thermo Amp
"3" (GSL)"2" (DSL)
30 BAT+
15A IGN 2
31 GND
Ef2 80A

5-110 ELECTRICAL WIRING DIAGRAMS
2) INTAKE MOTOR, MODE MOTOR CIRCUIT
Main - Engine Main - Air Con Main MainMain
C101 (21Pin, Colorless)C212 (17Pin, White)
S203 (Gray) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Behind The Glove Box Under Right The AudioUpper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
INTAKE
MOTOR
12312 3
4 5678
1234 567
8 9 10 11 12 13 14 15 16
MODE
MOTOR
A/C CONTROL PANELC101
W/H MAIN
12345 678910
11 12 13 14 15 16 17 18 19 20 21
Ef10 10A
4
C101
G203
1
6
S203
GW
GW
F19 10A
1
2 S204
LW Lg LgR
78
1
C212
A/C
Control Panel
Open CloseDEF D/F FOOTB/LVENT
MM
2
12
3
11 891
0
Intake Motor
A/C
Switch
"1"
Blower Switch "6"
Mode Motor
4 13
WY
116 7
LB
BG LR WR Lg BY
Br
4
5 6
7 8
910
15 6
145
12
G2
6
C21212
C21215
C212
3
GB
GB Blower
Switch
"1"
B
G203
15
C212
Blower
Switch
"1" BY
B BY
IGN2
LW
15A
IGN 2
58 ILL
31 GND

5-112 ELECTRICAL WIRING DIAGRAMS
19. SATC (SEMI AUTO TEMPERATURE CONTROL) CIRCUIT
1) BLOWER MOTOR CIRCUIT
C104
W/H ENGINE
1452
8
14
79
3
15131011
6
12
Main - Engine Engine - Main Main - Air Con MainMain
C103 (2Pin, White)C104 (15Pin, Black) C212 (17Pin, White) S204 (Black) G203
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
CONNECTOR(NUMBER)
CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Under The Engine Room Fuse Block Behind The Glove BoxUpper Right The Audio Upper The ECM
C212
W/H MAIN
12345 678910
11 12 13 14 15 16 17
BLOWER MOTOR
1 212
34
1234561234 567
8 9 10 11 12 13 14 15 16
BLOWER
RESISTER
BLOWER SWITCH A/C CONTROL
PANEL
123
A/C
SWITCH
C103
W/H MAIN
12
D203
DIODE
1
2
Blower
Relay
30 86
87 85
Max Hi
Relay Hi
Relay30
86
87 85
E
f9
60AE f18
30A
1C103
2
C104
14
C212
G203
BW
BW
M
1
2 RW
LW Blower Motor
Blower Resister
LW LY
BY
B6
3086
87 85
B12
Low
Relay
RW30
86
87 85
Max Low
Relay30
86
87 85
A/C
Relay
#230 86
87 85
B5
B3
BG BG
BY BY BG
B
W
G
GB BG
BG
LB
LLL
L
24 31
L
LW
L
LW
RW LB
2
1
D203
SIG A15SIG A1BL BL
B RY
RY
Auto Amp
2
2
1
2
1 6 13
345
AUTO OFF#1 #2
#3
Blower Swich
A/C Swich
A/C Control Penal
DEF S/W
G
G
15
C212
11
C21212
C212
"2"
Thermo Amp
F19 10A
1
2 S204
LW
16 C212
30
BAT+
15A IGN 2
31 GND
Ef2 80A