light SSANGYONG NEW ACTYON SPORTS 2012 Workshop Manual

13-134170-09
Structure of Tire ▶
Tread
This thick layer of rubber provides the interface between the tire and the road. Wear-resistant
rubber is used to protect the carcass and belt against fractures and impacts and to deliver a long
driving life.
Shoulder
Located between the tread and sidewall, the shoulder rubber is the thickest so that the design
must allow for the easy diffusion of heat generated within the tire while driving.
Sidewall
The part between the shoulder and bead, the flexible sidewall protects the carcass and enhances
the ride. A tire’s ty
pe, size, structure, pattern, manufacturing company, product name and various
characters are indicated here.
Bead
The bead attaches the tire to the rim and wraps the end of the cord fabric. Comprised of the
bead wire, core, flipper and other parts, the bead is generally designed to be slightly tight around
the rim so that in the case of a sudden drop in inflation pressure, the tire will not fall off the rim.
Carcass
As the most important framework of a tire, the entire inner layer of cord fabric is called the
carcass. The carcass acts to support air pressure, vertical load and absorb shocks.

01-76810-01
▶ Step 5
Ambient
temperature
display
51
Interior
temperature
displayIntake air temperature
display
Ambient
temperature
sensorInterior
temperature
sensorIntake air
temperature sensor
▶ Step 6
To enter the step 6 from 5, turn the fan speed dial lightly toward the right not using the
temperature control dial. In this step, you can decrease or increase by up to 3 degrees
from the temperature set on the A/C controller. -You can check that the temperature value from each temperature sensor is displayed
properly in this step. Pressing the defroster switch changes the temperature value that
appears on the display in the order as follows: -
2) Self-diagnosis step
(1) Step 1
Turn the ignition ON and press the OFF switch for 5 sec. or more within 10 sec.
Then the first step of the self-diagnosis is started as shown in the below figure.
2. Display for checking VFD and all LED segments
1. Press OFF switch for 5 sec. or more

01-8
(2) Step 2
The sensors and air mix door are checked for proper operation in this step. When the step 2 is
started, the number "2", which indicates that the system is in the step 2, apprears on the display
and the check for sensors is performed. Once the check is done (for 10 to 20 sec.), the one digit
number between 0 and 8 is added behind "2". "20" means there is no fault code. For the meaning
of the rest of the numbers, refer to the description below.
1. Turn temperature dial lightly toward right to enter step 2
10 to 20
sec.
System starts sensor
check after "2" is
displayed 2.
Fault code for sensor
appears and blinks 3.
Fault code no. 1
(ambient temperature
sensor) blinks twiceFault code no. 5 (sun
sensor) blinks twice
(fault codes appears
sequentially)
If "-" is displayed before "2", it means
that the sensor for that flashing fault
code has a short circuit.
Ambient temperature
sensor short
circuited
Refer to the following table for the meaning of the fault code.

01-96810-01
(3) Step 3
In this step, you can check the position and condition of the air source door and mode door. To
start step 3, turn the temperature control dial lightly toward the right and confirm that the number 3
appears on the display. It takes several tens of seconds to finish the check. If there is no fault
code, "30" is displayed. And if there is a malfunction, the corresponding fault code is added as
described in the step 2.
Turn temperature dial lightly toward
right to enter step 3 1.
System starts
sensor check after
"3" is displayed 2. Fault code for
sensor appears
and blinks (30 is
displayed when
there is no fault) 3.
Refer to the following table for the meaning of the fault code.

01-10
In this step, the door position of each actuator, fan speed and operation of the compressor are
checked. To enter this step, turn the temperature dial to the right in the step 3. The number, "41",
appears on the display as soon as the step 4 is started. Press the defroster switch to change the
diagnosis mode.
(4) Step 4
Press
Press
Press
PressPress
Press
Turn temperature dial lightly
toward right to enter step 4 1.
Below table describes the detailed diagnosis items performed for each number. Check the
corresponding component for proper operation according to the table. The voltage values listed
in the table are the output voltage to operate the blower motor. The higher the voltage, the faster
the fan speed is.

01-116810-01
(5) Step 5
In this step, the system checks the temperature sensors used to control the A/C. To enter this
step, turn the temperature dial to the right in the step 4. The ambient temperature appears on the
display first and the interior temperature appears next and the intake air temperature last. The
display changes the temperature value each time the defroster switch is pressed.
1. Turn temperature dial lightly toward right to enter step 5
Press Press Press
Ambient
temperature
displayInterior
temperature
displayIntake air
temperature
display
(6) Step 6
You can increase or decrease by up to 3 degrees from the set temperature. When entering the
step 6 from 5, turn the fan speed dial.
Step 6 starts Decrease by up
to 3 degreesIncrease by up
to 3 degreesTurn fan
speed dial
to enter
step 6 1.
Turn
temperature
control dial to
adjust
temperature 2.

01-14
(4) Sun-load sensor
Remove the sun-load sensor and measure the current between the terminals with the sensor
exposed to direct sunlight.
Measure the current again in the shade. If this value is lower than the measured value in the
sunlight, the sensor is intact.
Turn the ignition switch to the "ON" position.
Measure the voltage between the terminals of the sun sensor at the FATC connector. (approx.
2.5 V under sunlight and approx. 4.8 V under shade)
If the voltage cannot be measured, check the wiring for open circuit. If the result is not as
specified, replace the FATC controller. A.
B.
C.
D.
E.

02-38810-01
1. CAUTIONS FOR AIR BAG OPERATION
When there is any deployed air bag (including seat belt pretensioner), the air bag unit should
be replaced. Any DTC (Diagnostic Trouble Code) in the air bag unit should not be cleared
since the unit has data for status when the air bag was deployed as well as information
related to the air bag deployment.
Note that the used components related to the air bag, especially the air bag unit, should be
packaged in an air tight container to prevent any damage.
Do not connect a tester to any connector or component to check supply voltage or
resistance of air bag related components. The detonator may explode due to a sudden extra
power supplied by the tester.
Before removing or installing any air bag related components, disconnect the negative battery
cable. 1.
2.
3.
4.
Collision sensors, a kind of impact G (acceleration) sensor, detect the lateral and longitudinal
collisions and determine whether or not to deploy air bags. The roles of each collision sensor are
as follows:
Front G sensors (inside the air bag unit)
Send signals to the front air bags (driver and passenger air bags) and the driver's and front
passenger's seat belt pretensioners. When the front collision G sensor sends out only the air
bag deployment signal, the signal deploys the two front air bags and activates their seat belt
pretensioners.
Once an air bag deploys, its repair parts vary according to the deployment situation and damage
to the vehicle from collision. Needed repairs also slightly vary between the front air bags and the
curtain air bags. The following are the differences:
Replacement parts when the front air bags deploy:
Air bag unit and its wiring (including connector), seat belt pretensioner and its wiring
(including connector), whole front air bags, instrument panel (IP)

02-78810-01
1. OVERVIEW
Collision sensors, a kind of impact G (acceleration) sensor, detect the lateral and longitudinal
collisions and determine whether or not to deploy air bags. The roles of each collision sensor are
as follows:
Front G sensors (inside the air bag unit))
Send signals to the front air bags (driver and passenger air bags) and the driver's and front
passenger's seat belt pretensioners. When the front collision G sensor sends out only the air
bag deployment signal, the signal deploys the two front air bags and activates their seat belt
pretensioners.
Once an air bag deploys, its repair parts vary according to the deployment situation and damage
to the vehicle from collision. Needed repairs also slightly vary between the front air bags and the
curtain air bags. The following are the differences:
Replacement parts when the front air bags deploy:
Air bag unit and its wiring (including connector), seat belt pretensioner and its wiring
(including connector), whole front air bags, instrument panel (for vehicle with passenger air
bag)
For the air bag system in KORANDO SPORTS, the seat belt pretensioners on both sides as well
as the driver/passenter air bags are deplyed when the front air bag is deployed like as they did.

02-10
3. OPERATION PROCESS
The overall air bag operation process and its functions and roles are broadly explained in this
block diagram. This diagram summarizes and highlights the functions adopted by Ssangyoung
Motors.
1) Air Bag System Block Diagram