oil SSANGYONG NEW ACTYON SPORTS 2012 Service Manual

2) Recommended Fluids and Lubricants
Use only Ssangyong recommended fluids and lubricants.
Do not mix any different types or brands of oils or fluids. This may cause damages.
Keep the specified levels when adding or replacing the fluids. -
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3) Scheduled Maintenance Services - Diesel Engine

IGN COIL, INJECTOR, PEDAL MODULE, THROTTLE SENSOR 1)
(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

2) WARNING LAMP (BATT CHARGE, OIL, HOOD, DOOR, ENG CHECK, AIR BAG
,
SEAT BELT), TURN SIGNAL, FOG LAMP, HAZARD(1) CONNECTOR INFORMATION
(2) CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION

01-90000-00
2) Recommended Fluids and Lubricants
Use only Ssangyong recommended fluids and lubricants.
Do not mix any different types or brands of oils or fluids. This may cause damages.
Keep the specified levels when adding or replacing the fluids. -
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02-6
1533-31 Oil dipstick gauge
Changed the location
1719-40 Intake manifold
T-MAP sensor installing hole (1), intake duct
mounting flange (2), intake duct mounting
boss (3)
1719-29 Intake duct and bracket
Changed intake duct, air intake direction,
location of T-MAP sensor
D20DTF (Korando C)
3. MAJOR CHANGES IN ENGINE (RH)
OldNew
OldNew
OldNew
T-MAP sensorT-MAP sensor
1533-30 Oil level sensor & oil pressure
switch
OldNew
OldNew
Oil pressure switchOil level sensor
1225-01 Cylinder head cover & PCV valve
Changed the location of blow-by hose and
PCV valve

02-8
1533-08 Oil pan1533-48 Ladder frame
Deleted MBU, introduced ladder frame
1914-01 Turbocharger
Changed the cooling ty
pe (water cooling → air
cooling)
1729-01 Exhaust manifold
Changed the location of mounting flange and
exhaust gas temperature sensor mounting hole
1127-01 Cylinder block
D20DTF (Korando C)
4. MAJOR CHANGES IN ENGINE (LH)
OldNew
OldNew
OldNew
Exhaust gas
temperature
OldNew
OldNew
Plug screwPipe screw
Ladder frame

01-4
2. MAJOR COMPONENTS
Front view ▶
Vacuum pump
Oil filter assembly
Camshaft position sensor
Power steering pump pulley
Water pump pulley
Alternator pulley
Idler pulley No. 2
A/C compressor pulley
Auto tensioner
Idler pulley No. 1
Isolation damper
Rear view ▶
E-EGR valve
Fuel temperature sensor
Fuel HP pump assembly
Coolant temperature sensor
IMV valve Crankshaft position sensor
Oil pressure switch

01-50000-00
Right view ▶
Front exhaust gas
temperature sensor
Oil dipstick tube &
gauge assembly
E-VGT actuator
E-VGT turbocharger
Coolant screw plug
Oil drain plug
Left view ▶
Thermostat assembly
Variable swirl valve assembly
E-EGR valve
E-EGR solenoid valve
EGR cooler
Electronic throttle body
Oil cooler assembly

01-6
3. ENGINE COMPARTMENT LAYOUT
Do not work on the engine compartment while the engine, radiator, exhaust manifold, muffler
or catalytic converter is hot. Always turn the engine off and allow it to cool before starting the
maintenance.
Regularly check the engine oil level and add Ssangyong genuine engine oil if necessary.
Clean the dipstick with clean cloth so that any foreign materials cannot get into the engine. -
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Power steering fluid
reservoirBrake fluid reservoir
Fuse & relay
Engine oil
dipstick gaugeWasher fluid
reservoir cap Engine oil filler cap
Air cleaner
Operating vehicle with insuffi cient amount of oil can damage the engine. Make sure the
engine oil level is correct and add oil if necessary.
Coolant reservoir

01-70000-00
1) Service Interval
2) Specification and Capacity
Engine oilSpecification Quality class: Ssangyong genuine engine oil (Total Quartz INEO
ECS 5W 30, SK ZIC SY 5W 30) or oil Approved by MB Sheet 229.51
Capacity approx. 6.0 litter
Engine
coolantSpecification Ssangyong genuine coolant Anti-Freeze SYC-1025
Capacity approx. 8.5 litter
Severe condition
Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance
below 16 km when the outside temperature remains below freezing
Driving in a hilly or mountainous terrain, sandy, or dusty area
High load driving such as trailer towing
Taxi, patrol service or delivery service (extended idling and excessive driving with low speed) -
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DescriptionDaily
inspectionWeekly
inspectionService interval
Engine oil &
oil filterInspection - EU Change every 20,000 km or 12 months
(The service interval should be
shortened under severe conditions)
General Change every 15,000 km or 12 months
(The service interval should be
shortened under severe conditions)
Coolant Inspection - Change every 200,000 km or 5 years
Air cleaner
element- Inspection Diesel EU Change every 20,000 km
(The service interval should
be shortened under severe
conditions)
General Clean every 7,500 km,
change every 15,000 km
(The service interval should
be shortened under severe
conditions)
Gasoline Clean every 15,000 km, replace every
60,000 km (The service interval should
be shortened under severe conditions)
Fuel filter - - EU Change every 40,000 km (Draining
water from fuel filter: whenever
replacing the engine oil)
General Change every 45,000 km (Draining
water from fuel filter: whenever
replacing the engine oil)