instrument panel SSANGYONG NEW ACTYON SPORTS 2013 Service Manual

06-8
The cooling fans are mounted behind the radiator in the engine compartment. The electric cooling fans
increase the flow of air across the radiator fins and across the condenser on air conditioned (A/C)-
equipped vehicles.
This helps to speed cooling when the vehicle is at idle or moving at low speeds.
All models have two fans. The main fan is 320 mm (12. 6 inches) in diameter with seven blades to aid
the airflow through the radiator and the condenser. An electric motor attached to the radiator support
drives the fan.
The auxiliary fan is 320 mm (12.6 inches) in diameter.
A/C Off or Non-AC Model ▶
The cooling fans are actuated by the engine control module (ECM) using a low-speed cooling
fan relay, a high-speed cooling fan relay and a cooling fan motor relay.
The ECM will turn the cooling fans on at low speed when the coolant temperature reaches
95°C(203°F) and at high speed when the coolant temperature reaches 105°C(221°F).
The ECM will change the cooling fans from high peed to low speed at 100°C(212°F) and
will turn the cooling fans off at 90°C (194°F). -
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A/C On ▶
The ECM will turn the cooling fans on at low speed when the A/C system is on. The ECM will
change to high speed when the high side A/C pressure reaches 1860 kPa (269.8 psi).
The cooling fans will return to low speed when the high side A/C pressure reaches 1378 kPa
(199.8 psi). -
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7) Engine Coolant Temperature Sensor
The Engine Coolant Temperature (ECT) sensor uses a temperature to control the signal voltage to the
Engine Control Module (ECM).
8) Coolant Temperature Gauge
The coolant temperature gauge controls the instrument panel temperature indicator. The coolant
temperature gauge is located with ECT sensor.

03-37010-06
ECUREKES keyDiagnostic connector
1. SYSTEM CONFIGURATION
1) Components and Locations
Immobilizer warning lamp in instrument panelImmobilizer unit

03-97010-06
Immobilizer and Warning Lamp ▶
This indicator comes on when the ignition key is
communicating with the engine control unit
(during engine starting) and goes out after
starting the engine.
When turning the ignition key to the "ON"
position, the ECU (engine control unit) transmits
the challenge message to the immobilizer unit.
(This is to verify whether the key is valid. If the
verification fails, it transmits re-verification signals
3 times for 2 seconds. If three re-verifications fail,
it stops verification and starts re-verification after
10 seconds.) (1)
ECUOnly when the two signals are identical, it recognizes the
key as the authorized one and transmits the positive
message to the ECU. (6)
The ECU enable the engine to be started. (7)
Do not drop or shock to the transponder in the key as it may be damaged.
With a damaged transponder, the engine cannot be started.
When you erase the code or register an extra key, please attend on the site.
In any cases, the immobilizer system can not be removed from the vehicle. If you attempt to
remove it and damage the system, starting will be impossible, so never attempt to remove,
damage or modify it.
The remote engine starter cannot be installed to the vehicle equipped with the immobilizer system. ·
·
·
·
·ON: In communication
Blinks twice at one second intervals: Immobilizer
system fault
Blinks once at 2 second intervals: Immobilizer unit
not coded
The immobilizer indicator does not come on if
the communication time between immobilizer
key and ECU is too short.
Instrument
panel

03-73170-01
2) Function of N Switch
(1) Aids a smooth start of the vehicle by raising the RPM during the gear
shifting when the engine is cold.
When the vehicle is trying to start from the stopped state (vehicle speed below 3 km/h), the N switch
determines the shifting timing by using the clutch switch and the N switch. It raises the engine RPM (100
~ 200 rpm). Operation conditions are as follows.
The vehicle speed is at the stopped state (Vehicle speed below 3km/h detection).
While depressing the clutch (Clutch switch detection).
The gear lever is at a position other than neutral (N switch detection).
Start the vehicle while depressing the clutch pedal (Clutch switch detection).
The RPM increases in accordance with the temperature of the engine coolant
(Engine coolant temperature sensor detection). -
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-
-
-
appx. 100 rpm increase
appx. 100 ~ 170 rpm increase
<008800970097009f00550047005f005700b6006a0047004f0095009600990094008800930047009b008c00940097008c00990088009b009c0099008c00470096008d0047009b008f008c0047008c0095008e00900095008c0047008a009600960093008800
95009b005000610047008800990096009c0095008b00470059>00 rpm ·
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·
When the gear has been smoothly shifted and the vehicle speed exceeds 3km/h, it returns to the
previous operation interval of the engine RPM. -
In case of Actyon, the N switch signal is transmitted to the instrument panel, and then the instrument
panel transmits it to the engine ECU through the CAN communication.
Vehicle Made After 04.09.15 Actyon

07-4
Side View Rear View
1. OVERVIEW
By using the planetary gear sets, two-gears shift type part time transfer case achieves direct connection
when selecting 4WD "HIGH" and 2.48 of reduction gear ratio when selecting 4WD "LOW". The silent
chain in transfer case transfers the output power to front wheels.
The simple operation of switches on instrument panel allows to shift between "2H" and "4H" easily while
driving (for 4L: stop vehicle first). The warning lamp warns the driver when the system is defective.
Front Rear

11-94890-10
ESP OFF switch
Located on the left side of
instrument panel.
Rear wheel speed sensor
Located on the both ends of
rear axle.Front wheel speed sensor
Located on the hub assembly.Sensor cluster
Located at the bottom of center
fascia panel.
Steering wheel angle sensor
Located on column shaft with
contact coil.HECU assembly
Located near the brake booster
in engine compartment and
contains the pressure sensor.
2. COMPONENTS

11-12
4. PRECAUTIONS
The warning lamp flashes and warning beep sounds when the ESP is operating
When the ESP operates during vehicle movement, the ESP warning lamp on the instrument panel
flashes and beep comes on every 0.1 second. The ESP system is only a supplementary device for
comfortable driving. When the vehicle exceeds its physical limits, it cannot be controlled.
Do not rely on the system. Keep on the safe driving.
Feeling when ESP is working
When the ESP system activates, the feeling can be different depending on vehicle driving
conditions.
For example, you will feel differently when the ESP system is activated during the ABS is operating
with the brakes applied and when the brakes are not applied on a curve.
If the ESP system operates when the brake is applied, the brake pressure will be increased on the
corresponding wheel which already has braking pressure for the ESP controls.
ARP Operation
During the ARP operation, vehicle safety (rollover prevention) takes the first priority and thus,
stronger engine control is in effect. Consequently, the vehicle speed decreases rapidly, so the driver
must take caution for the vehicle may drift away from the lane.
Noise and vibration that driver feels when ESP system is operating
The ESP system may transfer noise and vibration to the driver due to the pressure changes caused
by the motor and valve operations in a very short period of time. And, keep in mind that the output
and vehicle speed could be decreased without rpm increase due to the ASR function that controls
the engine power.

11-22
Circuit description ▶
When compared to the vehicle equipped with ABS/EBD only, the internal hydraulic circuit has a
normally-open separation valve and a shuttle valve in primary circuit and in secondary circuit.
When the vehicle brakes are not applied during engine running or when applying the non-ABS operating
brakes, the normally-open separation valve and the inlet valve are open, whereas the normally-closed
shuttle valve and the outlet valve are closed.
When the ESP system is operating, the normally-open separation valve will be closed by the solenoid
valve operation and the hydraulic circuit will be established by the shuttle valve. Then, the inlet and outlet
valves will be closed or open depending on the braking pressure RISE, HOLD or DUMP conditions.
Flashing warning lamp and warning sound during ESP operation ▶
When the ESP operates while the vehicle is moving, the ESP warning lamp on the instrument panel
flickers and the buzzer sounds at every 0.1 second. The ESP lamp operation is to inform a driver that the
vehicle is extremely unstable.
The ESP system is just a supplementary system for the vehicle and it cannot control the vehicle over the
physical limit. Do not solely rely on the system but be advised to drive the vehicle safely.
Drive feeling during ESP operation ▶
When the ESP system activates, the driving feeling can be different depending on vehicle driving
conditions. For example, it will feel different when the ESP system is activated while the ABS is operated
by depressing the brake pedal and when the ESP system is in control without the brake pedal
depressed on the same curve.
If the ESP system operates with the brake applied, the brake pressure will be increased on the
corresponding wheel which already has braking pressure for the ESP controls. In other words, the ESP
system would make the driver feel more abruptly braked compared to the situation that the braking
pressure is applied to wheel which had no braking force.
Noise and vibration that driver senses during ESP operation ▶
The ESP system may transfer noise and vibration to a driver due to the pressure changes caused by the
motor and valve operations in a very short period of time.
Extreme cornering will trigger the ESP operation and this will make the driver sense noise and vibration
due to sudden brake application.
Also, the ESP system controls the engine power. Therefore, the driver may notice the engine power
decreases even when the accelerator pedal is depressed.

02-38810-01
1. CAUTIONS FOR AIR BAG OPERATION
When there is any deployed air bag (including seat belt pretensioner), the air bag unit should be
replaced. Any DTC (Diagnostic Trouble Code) in the air bag unit should not be cleared since the
unit has data for status when the air bag was deployed as well as information related to the air bag
deployment.
Note that the used components related to the air bag, especially the air bag unit, should be
packaged in an air tight container to prevent any damage.
Do not connect a tester to any connector or component to check supply voltage or resistance of ai
r
bag related components. The detonator may explode due to a sudden extra power supplied by the
tester.
Before removing or installing any air bag related components, disconnect the negative battery
cable. 1.
2.
3.
4.
Collision sensors, a kind of impact G (acceleration) sensor, detect the lateral and longitudinal collisions
and determine whether or not to deploy air bags. The roles of each collision sensor are as follows:
Front G sensors (inside the air bag unit)
Send signals to the front air bags (driver and passenger air bags) and the driver's and front
passenger's seat belt pretensioners. When the front collision G sensor sends out only the air bag
deployment signal, the signal deploys the two front air bags and activates their seat belt
pretensioners.
Once an air bag deploys, its repair parts vary according to the deployment situation and damage to the
vehicle from collision. Needed repairs also slightly vary between the front air bags and the curtain air
bags. The following are the differences:
Replacement parts when the front air bags deploy:
Air bag unit and its wiring (including connector), seat belt pretensioner and its wiring (including
connector), whole front air bags, instrument panel (IP)

02-8
1. OVERVIEW
Collision sensors, a kind of impact G (acceleration) sensor, detect the lateral and longitudinal collisions
and determine whether or not to deploy air bags. The roles of each collision sensor are as follows:
Front G sensors (inside the air bag unit))
Send signals to the front air bags (driver and passenger air bags) and the driver's and front
passenger's seat belt pretensioners. When the front collision G sensor sends out only the air bag
deployment signal, the signal deploys the two front air bags and activates their seat belt
pretensioners.
Once an air bag deploys, its repair parts vary according to the deployment situation and damage to the
vehicle from collision. Needed repairs also slightly vary between the front air bags and the curtain air
bags. The following are the differences:
Replacement parts when the front air bags deploy:
Air bag unit and its wiring (including connector), seat belt pretensioner and its wiring (including
connector), whole front air bags, instrument panel (for vehicle with passenger air bag) For the air bag system in KORANDO SPORTS, the seat belt pretensioners on both sides as well as the
driver/passenter air bags are deplyed when the front air bag is deployed like as they did.