oil filter SSANGYONG NEW REXTON 2012 Service Manual

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Coolant port
Oil cooler
Oil filter capOil cooler
Oil cooler
Oil filter
PWM electric fan unitFan shroud
Electric fanFlap door
Cylinder headCylinder head
EGR coolerRadiator
upper hose
EGR cooler
Radiator
Oil pressure
switch
PWM electric fan
Coolant outlet port

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Cylinder head cover
Low oil pressure warning lamp (on
instrument cluster)
Oil filter and oil cooler
Oil
coolerOil
filter

After installing to the engine, replenish a small
amount of clean engine oil to the inlet before
connecting the oil inlet pipe of the
turbocharger.
Do not let any metal debris enter when
installing to the engine.
The engine oil may be provided to the
compressor housing if you rapidly operate the
turbocharger with excessive revolutions
immediately after installing to the engine. 5.
6.
7.
Do not raise the engine rpm rapidly after
starting the engine.
Do not raise the engine rpm rapidly after
renewing the engine oil and filter element.
Do not stop the turbocharger rapidly after
operating at high engine speed. -
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1. SPECIFICATIONS
Frequent stop-and-go traffic, extended idling, short driving distance below 6 km, driving distance
below 16 km when the outside temperature remains below freezing
Driving in a hilly or mountainous terrain, sandy, or dusty area
High load driving such as trailer towing
Taxi, patrol service or delivery service (extended idling and excessive driving with low speed) *
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Engine Oil Quality classSsangyong genuine engine oil (Approved by MB
Sheet 229.1 or 229.3 or 229.31 for DSL/GSL ENG
without CDPF)
(Approved by MB Sheet 229.31 for DSL ENG with
CDPF)
Viscosity: MB sheet No. 224.1
Capacity
Service
intervalEUInitial check: 5,000 km, and replenish if necessary,
change every 20,000 km or 12 months (But,
shorten the service interval under severe condition)
GeneralInitial change: 5,000 km, change every 15,000 km
or 12 months (But, shorten the service interval
under severe conditions)
Engine oil filterSame interval with the engine oil
Oil filter relief valve opening pressure

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Low Oil Pressure Warning Lamp (Instrument
Cluster)
Oil Pressure SwitchCylinder Head Cover
Oil coolerOil filter
Oil Filter & Oil Cooler

2. MAJOR COMPONENTS
Front view
Vacuum pump
Camshaft position sensor
Oil filter assembly
Power steering pump pulley
Oil pressure switch
Idler pulley No. 2
Water pump pulley
Alternator pulley
Auto tensioner
Idler pulley No. 1
A/C compressor pulley
Rear view
E-EGR valve
Fuel temperature sensor
Fuel HP pump assembly
Coolant temperature sensor
IMV valve Crankshaft position sensor
Isolation damper

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1) Service Interval
DescriptionDaily
inspectionWeekly
inspectionService interval
Engine oil & oil
filterInspection - EU Change every 20,000 km or 12 months
(The service interval should be
shortened under severe conditions)
General Change every 15,000 km or 12 months
(The service interval should be
shortened under severe conditions)
Coolant Inspection - Change every 200,000 km or 5 years
Air cleaner
element- Inspection Diesel EU Change every 20,000 km
(The service interval should
be shortened under severe
conditions)
General Clean every 7,500 km,
change every 15,000 km
(The service interval should
be shortened under severe
conditions)
Gasoline Clean every 15,000 km, replace every
60,000 km (The service interval should
be shortened under severe conditions)
Fuel filter - - EU Change every 40,000 km (Draining
water from fuel filter: whenever replacing
the engine oil)
General Change every 45,000 km (Draining
water from fuel filter: whenever replacing
the engine oil)

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Hot water inlet pipe2 -
1 -
1 -
4 25~2.5Nm -
4 -
2 -
6 -
6 -
1 -
2 -
2 -
1 10~14Nm -
1 -
M8 10
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M8 3
-
1
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M8 1
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T/C oil supply pipe M6(to block) 1
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M6
(to turbocharger)1
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T/C oil return pipe
2 -
(to turbocharger)2
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EGR valve
3 -
EGR pipe bolt (to exhaust
manifold)
2 -
EGR pipe bolt (to EGR
cooler)
2 -
Name SizeNumbers of
fastenerTightening
torque (Nm)Note (total
tightening
torque)
Hot water inlet pipe
2 -
Alternator
1 -
1 -
Air conditioner
compressor
4 25~2.5Nm -
Air conditioner bracket
4 -
Intake manifold
2 -
6 -
Oil filter module
6 -
1 -
2 -
Knock sensor
2 -
Camshaft position sensor
1 10~14Nm -
T-MAP pressure sensor
1 -
Exhaust manifold M8 10
-
Turbocharger M8 3
-
T/C support bolt M8 1
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Name SizeNumbers of
fastenerTightening
torque (Nm)Note (total
tightening
torque)
Idler pulley/tensioner
pulley1
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Glow plug M5 4
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Vacuum pump
3 -
Timing gear case cover
7 -
1 -
3 -
Cylinder head cover
21 -
Oil dipstick gauge cover
1 -
Oil filter cap 1
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Fuel rail
2 -
Injector clamp bolt
2 -
High pressure pipe
(between high pressure
pump and fuel rail
assembly)M17 1
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High pressure pipe
(between fuel rail
assembly and injector)M17 4
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Crankshaft position
sensor
1 -
Main wiring
5 -
Intake duct
3 -
Power steering pump
3 -
Cylinder head front cover
5 -

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Component SizeBolt
QuantitySpecified torque
(Nm)Remark
(Total torque)
Hot water inlet pipe
2 -
Alternator
1 -
1 -
A/C bracket
4 7.8~11.8Nm -
A/C sub bracket
4 -
Intake manifold
2 -
6 -
Oil filter module
6 -
1 -
2 -
Knock sensor
2 -
Cam position sensor
1 10~14Nm -
Booster pressure sensor
2 -
Exhaust manifold M8 10
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Turbocharger M8 3
-
Support bolt 1
-
Support nut M8 1
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T/C oil supply pipe M6(block side) 1
-
M6(turbo side) 1
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T/C oil return pipe
2 -
2 -
EGR valve
2 -
EGR pipe bolt
(Intake side)
2 -
EGR pipe bolt
(EGR cooler side)
2 -
EGR combination bolt
4 -
16 -
Idle pulley/Tensioner
pulley1
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