relay SSANGYONG NEW REXTON 2012 Service Manual

8410-32 ICM Box
- Deleted the hazard lamp relay and added some
relays (rear side seat warmer, blower, rear
washer/wiper)
8010-01 Instrument Cluster
- Added TPMS related warning lamp and indicator.
3. ELECTRIC SYSTEM
7010-03 Blanking Key
- Changed mechanical key design.

0000-00
Accelerator pedal moduleFuse
Relay
Engine main relay 4
PPS (integrated
two pedal position
sensors)
Pre-glow and immobilizer
Engine main relay 4
IMV
Priming pumpFuel filter

0000-00
Glow Plug
1. LAYOUT OF PRE-GLOW SYSTEM
The pre-glow system in D20DT engine has four glow plugs. And, the terminal T for pre-glow completion
signal is not used since the remote start function has been deleted.
Tightening torque
Engine ECUPre-glow Indicator
(Instrument cluster)
Ground
terminal
Pre-glow control
signal (ECU 113)IG1 power
terminal
Not available for the
vehicle without
remote start functionGlow plug
terminals
(#1~#4)
K-Line
(ECU 34)
G5 terminal
deleted
Battery
main
cable
Glow Plug Control Relay

Circuit Diagram
Specifications
Description Specification
Rated voltage DC 12V
Operating voltage DC 8~15V
Operating temperature
Relay operating voltage Over 6.5V
Relay OFF voltage OVER 1.5v
Relay coil resistance
Voltage drop Below 150Mv in each glow plug (Current: 16A)
Parasitic current Max. 1mA

0000-00
2. OPERATION
Glow plug is installed in the cylinder head. It enhances the cold starting performance and reduces the
exhaust gas during cold starting.
1. Pre-heating
2. Post-heating during engine running If normal communication with the ECU is established 2 seconds after the power is supplied to the IGN
terminal from the battery, the ECU supplies the battery voltage to glow plugs.
The post-heating controlled by ECU begins its operation after engine start The time for pre-heating is controlled by the ECU. -
The time for post-heating controlled by the ECU starts from engine start. This improves the idling
conditions and reduces the emission and noise. -
2) System Check
Glow Plug
Forced Shut-off of Relay
Check for short in each glow plug
Check for open due to over-voltage in each glow plug
Check for open to ground in glow plug -
-
-
When the glow plug circuit is open to ground. -
1) Operation
Pre-
heatingCoolant
temperature
Operating time 31s 22s 19s 17s 14s 0s 0s
Operating
conditions- IGN: ON
- B+: below 15.2 VStop
conditions- Time-out
- IGN: OFF
- when engine cranking
Post-
heatingCoolant
temperature
Operating time 115s 80s 30s 19s 11s 11s 0s
Operating
conditions- after engine start Stop
conditions-Time-out
- Torque: 190/170Nm
- rpm: 2100/2050

K-Line Communication
ECU starts to communicate by sending the result to pre-glow timer relay through K-Line.
Pre-glow timer relay sends the message with self-diagnosis data for glow plug to ECU.
The glow plug responses only for request.
ECU starts self-diagnosis operation from 2 seconds after power input.
Communication error occurs when: -
-
-
-
-
No response from pre-glow module for a certain period of time
Checksum error
Insufficient byte
3) DTC
DTC Description Error
P1678 GCU circuit is open GCU circuit is open
P1679 GCU circuit is short GCU circuit is short
P1680 GCU circuit is short to ground GCU circuit is short to ground
P1676Communication error Communication error between ECU and
GCU
P1677Defective GCU Communication error between ECU and
GCU
P0671 GCU channel 3 opened circuit GCU channel 3 circuit is open
P0672 GCU channel 4 opened circuit GCU channel 4 circuit is open
P0674 GCU channel 1 opened circuit GCU channel 1 circuit is open
P0675 GCU channel 2 opened circuit GCU channel 2 circuit is open

3. ENGINE COMPARTMENT LAYOUT
Do not work on the engine compartment while the engine, radiator, exhaust manifold, muffler or
catalytic converter is hot. Always turn the engine off and allow it to cool before starting the
maintenance.
Regularly check the engine oil level and add Ssangyong genuine engine oil if necessary.
Clean the dipstick with clean cloth so that any foreign materials cannot get into the engine. -
-
-
Power steering fluid
reservoirBrake fluid reservoir
Fuse & relay
Engine oil dipstick
gaugeWasher fluid
reservoir cap Engine oil filler cap
Air cleaner
Operating vehicle with insuffi cient amount of oil can damage the engine. Make sure the engine oil
level is correct and add oil if necessary.
Coolant reservoir
Battery

0000-00
7. CODING AND INITIALIZATION
1) Engine Variant Coding
Unit Selection Description Remarks
PTC auxilary heater NO For PTC auxilary heater
equipped vehicle, select
"YES".-
YES YES
Glow plug Relay (K-line) Select "AQGS". -
AQGS (CAN) AQGS (CAN)
Transmission 6-speed M/T Select the appropriate system. Select
5-speed A/T (DC 5 AT) Select
6-speed A/T (DSI 6 AT) Select
Pressure sensor for
A/C refrigerantNO Select the appropriate system. -
Type Pressure sensor
for A/C
refrigerant
Immobilizer NO Select "YES" if the vehicle has
immobilizer.-
YES YES
Vehicle speed input
typeCAN Select "CAN" if the vehicle has
ABS or ESPCAN
WIRE -
Fan 2 relays Select "PWM". -
PWM fan PWM fan
Auto cruise NO Select "YES" if the vehicle has
cruise contro.-
YES YES
G-sensor NO 2WD ABS & Non-ABS: NO
4WD ABS & ESP: YESSelect
YES Select

HFM (intake air
temperature)Cooling fan
module
DSI 6 A/T (ATF
temperature)Coolant
temperature
sensor
Refrigerant
pressure sensor
Relay box
(12) Cooling fan control
A. Overview of cooling fan and A/C compressor
The cooling system maintains the engine temperature at an efficient level during all engine operating
conditions. The water pump draws the coolant from the radiator. The coolant then circulates through
water jackets in the engine block, the intake manifold, and the cylinder head. When the coolant reaches
the operating temperature of the thermostat, the thermostat opens. The coolant then goes back to the
radiator where it cools. The heat from automatic transmission is also cooled down through the radiator
by circulating the oil through the oil pump. ECU controls the electric cooling fans with three cooling fan
relays to improve the engine torque and air conditioning performance.
For detailed information, refer to Chapter "Air Conditioning System".
B. Components
A/C
compressor
D20DTR ECU

D. Cooling fan and A/C compressor control
Conditions for cooling fan
The cooling fan module controls the cooling fan relay, high speed relay and low speed relay. The cooling
fan is controlled by the series and parallel circuits.
A/C switch Cooling fanCoolant temperature Refrigerant pressure
A/C
compressor
OFF OFF
-
LO
-
HI
-
ONLO
Refrigerant pressure <
18 bar
ON
HI
pressure
HI
-
HI
-
OFF (cut)
A/C compressor OFF conditions
Approx. 4 seconds after starting the engine
Engine rpm: below 650 rpm or over 4500 rpm
When abrupt acceleration
Refrigerant pressure:
-
-
-
-
-
The output voltage from refrigerant pressure sensor is 1.7 V to 3.5 V when the refrigerant pressure is 10
Output voltage according to refrigerant pressure
Cooling fan controls according to ATF
ATF temperature Fan condition Remark
High speed -