boot SSANGYONG RODIUS 2012 Service Manual

02-8
3163161-00 Housing ▶
Case - Transmission
Retainer - Bearing
Bolt - Seal (19.6 ~ 24.5 Nm)
Seal - Oil
Bushing
Spacer
Gasket
Plug (58.8 ~ 78.4 Nm)
Gasket
Plug 2.
3.
4.
5.
6.
7.
8.
9.
10.
11.Breather - Air
Pulg - Seal (53.9 ~ 67.6 Nm)
Cylinder assembly - Concentric slave
Plunger - Rolling
Boot
Guide - Oil
Spring - Guide
Bolt - Flange (42.1 ~ 53.9 Nm) 12.
13.
14.
15.
16.
17.
18.
19.

02-14
3166-00 Extension housing ▶
Lever assembly - Semi remote
Lever - Shift
Boot - Rubber
Ring - Retainer
O-ring
Bearing
Shim
Arm - Control
Damper assembly
Rod assembly
Bushing assembly - TGS mounting
Pin - TGS mounting
Pin - Spring
Pin - Spring
Adapter - Case 1.
3.
4.
5.
6.
7.
8.
9.
10.
13.
14.
15.
16.
17.
20.Bolt - Flange (42.1 ~ 53.9 Nm)
Seal - Oil
Seal - Oil
Pin - Dowel
Switch - Neutral (29.4 ~ 34.3 Nm)
Gasket
Bolt - Interlock (14.7 ~ 21.5 Nm)
Pin - Detent
Switch - Backup lamp (29.4 ~ 34.3
Nm)
Bolt - Fork hinge (53.9 ~ 67.6 Nm)
Bearing - Poppet ball (29.4 ~ 41.1
Nm)
Bolt - Guide (14.7 ~ 21.5 Nm)
Bolt (2.9 ~ 4.9 Nm)
Bracket - Wiring 21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.

08-8
Measure the disc thickness at over four
points.
If any of measured points is below the
wear limit, replace the brake disc with new
one. 1.
2.
Clean the dissembled components and visually check the followings:
-Wear, rust and damage on the cylinder and piston
- Damage, crack and wear on cylinder body and guide pin
- Uneven wear and oil contamination on pad
- Damage and tear on boot
- Scratch and bending on disc plate
▶Pad Thickness
Remove the front tire.
Measure the pad thickness and replace it
if it is below the wear limit. 1.
2.
New pad Wear limit
28.0 mm 25.4 mm
▶Brake Disc Thickness
New pad Wear limit
10.5 mm 2 mm
4. INSPECTION
1) Front Brake System
Replace the brake pads at both sides as a
set.

08-10
Clean the dissembled components and visually check the followings:
- Wear, rust and damage on the cylinder and piston
- Damage, crack and wear on cylinder body and guide pin
- Uneven wear and oil contamination on pad
- Damage and tear on boot
- Scratch and bending on disc plate
Remove the rear tire.
Measure the pad thickness and replace it if
it is below the wear limit. 1.
2.
New pad Wear limit
20.0 mm 18.4 mm
Replace the brake pads at both sides as a
set.
Measure the disc thickness at over ten
points.
If any of measured points is below the
wear limit, replace the brake disc with new
one. 1.
2.
New pad Wear limit
10 mm 2 mm
2) Rear Brake System
Pad Thickness ▶
Brake Disc Thickness ▶