light SUBARU BAJA 2003 1.G Owners Manual

Maintenance and service11-33
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and measure the distance between the upper surface of the pedal
pad and the floor.
When the measurement is smaller than the specification, or when the
pedal does not operate smoothly, contact with your SUBARU dealer.
Clutch pedal (Manual transmission vehicles)
Check the clutch pedal free play and reserve distance according to the
maintenance schedule in the “Warranty and Maintenance Booklet ”.
Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no abnormal noises
when the clutch pedal is depressed, and that shifting into 1st or re-
verse feels smooth.
2. Start the vehicle by releasing the pedal slowly to check that the en-gine and transmission smoothly couple without any sign of slippage. Checking the clutch pedal free play
OM-H0224
0.16 —
0.51 in
(4.0 — 13.0 mm)
Lightly press the clutch pedal down with your finger until you feel re-
sistance, and check the free play.
If the free play is not within proper specification, contact your
SUBARU dealer.

11-34
Replacement of brake pad and liningCAUTION
If you continue to drive despite the scraping noise from the audi-
ble brake pad wear indicator, it will result in the need for costlybrake rotor repair or replacement.
OM-H0163
The front disc brakes and the right rear disc brake have an audible wear
indicators on the brake pads. If the brake pads wear close to their ser-
vice limit, the wear indicator makes a very audible scraping noise whenthe brake pedal is applied.
If you hear this scraping noise each time you apply the brake pedal, have the brake pads serviced by your SUBARU dealer as soon as pos-sible.
Breaking-in of new brake pads and linings
When replacing the brake pad or lining, use only genuine SUBARU
parts. After replacement, the new parts must be broken in as follows: n Brake pad and lining
While maintaining a speed of 30 to 40 mph (50 to 65 km/h), step on
the brake pedal lightly. Repeat this five or more times.

11-40
Abnormally high tire pressure (tread worn in center)
HSB013AA
Ride comfort is poor. Also, the tire magnifies the effects of road-surface
bumps and dips, possibly resulting in vehicle damage.
If the tire placard shows tire pressures for the vehicle when fully loaded
and for the vehicle when towing a trailer, adjust the tire pressures to the
values that match current loading conditions.
WARNING
Driving at high speeds with excessively low tire pressures can
cause the tires to deform severely and to rapidly become hot. Asharp increase in temperature could cause tread separation, and
destruction of the tires. The resulting loss of vehicle controlcould lead to an accident.
Wheel balance
Each wheel was correctly balanced when your vehicle was new, but the
wheels will become unbalanced as the tires become worn during use.
Wheel imbalance causes the steering wheel to vibrate slightly at certain
vehicle speeds and detracts from the vehicle ’s straight-line stability. It
can also cause steering and suspension system problems and abnormal
tire wear. If you suspect that the wheels are not correctly balanced, have
them checked and adjusted by your SUBARU dealer. Also have them
adjusted after tire repairs and after tire rotation.

11-48
BatteryWARNING
Before beginning work on or near any battery, be sure to extin-
guish all cigarettes, matches, and lighters. Never expose a bat- tery to an open flame or electric sparks. Batteries give off a gaswhich is highly flammable and explosive. For safety, in case an explosion does occur, wear eye protec-
tion or shield your eyes when working near any battery. Never
lean over a battery. Do not let battery fluid contact eyes, skin, fabrics, or paint be-
cause battery fluid is a corrosive acid. If battery fluid gets on yourskin or in your eyes, immediately flush the area with water thor-
oughly. Seek medical help immediately if acid has entered theeyes.If battery fluid is accidentally swallowed, immediately drink a
large amount of milk or water, and seek medical attention
immediately. To lessen the risk of sparks, remove rings, metal watchbands,
and other metal jewelry. Never allow metal tools to contact the
positive battery terminal and anything connected to it WHILE youare at the same time in contact with any other metallic portion ofthe vehicle because a short circuit will result. Keep everyone including children away from the battery.
Charge the battery in a well-ventilated area.
Battery posts terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California
to case cancer and reproductive harm. Wash hands after han-dling.
CAUTION
Never use more than 10 amperes when charging the battery be-
cause it will shorten battery life.

Maintenance and service11-49
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It is unnecessary to periodically check the battery fluid level or periodi-
cally refill with distilled water. Fuses
CAUTION
Never replace a fuse with one having a higher rating or with mate-
rial other than a fuse because serious damage or a fire could re-sult.
HBB008DA HB8003CA
The fuses are designed to melt during an overload to prevent damage to
the wiring harness and electrical equipment. The fuses are located intwo fuse boxes. One is located under the instrument panel behind the
coin tray on the driver’s seat side. The other one is housed in the engine
compartment. The fuse puller and spare fuses are stored in the main
fuse box cover in the engine compartment.
If any lights, accessories or other electrical controls do not operate, in-
spect the corresponding fuse. If a fuse has blown, replace it.

Maintenance and service11-51
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Main fuse
HB8003CB
The main fuses are designed to melt during an overload to prevent dam-
age to the wiring harness and electrical equipment. Check the main
fuses if any electrical component fails to operate (except the starter mo-
tor) and other fuses are good. A melted main fuse must be replaced.
Use only replacements with the same specified rating as the melted
main fuse. If a main fuse blows after it is replaced, have the electrical
system checked by your nearest SUBARU dealer.
Installation of accessories
Always consult your SUBARU dealer before installing fog lights or any other electrical equipment in your vehicle. Such accessories may cause
the electronic system to malfunction if they are incorrectly installed or if
they are not suited for the vehicle.

11-52
Replacing bulbsHBF047CB
Wattage Bulb No.
1 Headlight
Low beam 12V –55W H1
High beam 12V –60W 9005 (HB3)
2 Front turn signal 12V –27W 1156NA (Amber)
3 Map light 12V –8W —
4 Dome light 12V –8W —
5 Door step light 12V –3.4W —
6 Front turn signal light/
parking and front side marker light 12V –27/8W 1157NA (Amber)
7 Front fog light 12V –51W 9006 (HB4)

Maintenance and service11-53
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HBF048CB
HB3019BB
Wattage Bulb No.
8 Licence plate light 12V –5W 168
9 Cargo light 12V –13W 912
Q High mount stop light 12V–13W 912
W Backup light 12V –21W 7440
E Brake rear turn signal/tail light 12V –21/5W 7443
R Tail light 12V –5W 168
T Sports activity lights 12V –55W H3

11-54
Headlight
CAUTION
Halogen headlight bulbs become very hot while in use. If you touch the bulb surface with bare hands or greasy gloves, fingerprints or grease on the bulb surface develop into hot spots, caus-ing the bulb to break. If there are finger prints or grease on thebulb surface, wipe them away with a soft cloth moistened with al-cohol.
NOTE If headlight aiming is required, consult your SUBARU dealer for proper adjustment of the headlight aim.
HBB040BB
HBB039BA
Remove the headlight bulb cover, by turning it counterclockwise.

Maintenance and service11-55
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Low beam light bulbs
HBB042BA
HBB041BB
1. Disconnect the electrical connector for the black cable.
2. Remove the retainer spring.
3. Replace the bulb, then set the retainer spring securely.
4. Reconnect the electrical connector for black cable.
5. Install the headlight bulb cover. High beam light bulbs
HBB044BB
HBB043BA
1. Disconnect the electrical connector from the bulb.
2. Remove the bulb from the headlight assembly by turning it coun-
terclockwise.
3. Replace the bulb with new one.
4. Reconnect the electrical connector. At this time, use care not to
touch the bulb surface.