battery SUBARU BAJA 2003 1.G Owner's Manual

9-18
Jump startingWARNING
Battery fluid is SULFURIC ACID. Do not let it come in contact
with the eyes, skin, clothing or the vehicle. If battery fluid gets on you, thoroughly flush the exposed area
with water immediately. Get medical help if the fluid has enteredyour eyes. If battery fluid is accidentally swallowed, immediately drink a
large amount of milk or water, and obtain immediate medicalhelp.
Keep everyone including children away from the battery. The gas generated by a battery explodes if a flame or spark is
brought near it. Do not smoke or light a match while jump start-ing. Never attempt jump starting if the discharged battery is frozen.
It could cause the battery to burst or explode. Whenever working on or around a battery, always wear suit-
able eye protectors, and remove metal objects such as rings,
bands or other metal jewelry. Be sure the jumper cables and clamps on them do not have
loose or missing insulation.Do not jump start unless cables in suitable condition are avail-able. A running engine can be dangerous. Keep your fingers, hands,
clothing, hair and tools away from the cooling fan, belts and anyother moving engine parts. Removing rings, watches and ties isadvisable.
When your vehicle does not start due to a run down (discharged) bat-
tery, the vehicle may be jump started by connecting your battery to
another battery (called the booster battery) with jumper cables.
Jump starting is dangerous if it done incorrectly. If you are unsure about
the proper procedure for jump starting, consult a competent mechanic.

In case of emergency9-19
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CONTINUED –
How to jump start
1. Make sure the booster battery is 12 volts and the negative terminal
is grounded.
2. If the booster battery is in another vehicle, do not let the two ve-hicles touch.
3. Turn off all unnecessary lights and accessories.
4. Connect the jumper cables exactly in the sequence illustrated.
HB8007BB
1 Connect one jumper cable to the positive (+) terminal on the
discharged battery. 2 Connect the other end of the jumper cable to the positive (+)
terminal of the booster battery.3 Connect one end of the other cable to the negative ( –) terminal
of the booster battery.

9-20
4Connect the other end of the cable. To the engine lifting brack-
et.
Make sure that the cables are not near any moving parts and that
the cable clamps are not in contact with any other metal.
5. Start the engine of the vehicle with the booster battery and run it at
moderate speed. Then start the engine of the vehicle that has the dis-
charged battery.
6. When finished, carefully disconnect the cables in exactly the re-
verse order.

11
Maintenance and service
Maintenance schedule11-3
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Maintenance precautions 11-3
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Engine hood 11-5
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Engine compartment overview 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-8
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Cooling system 11-13
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Engine coolant 11-14
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Air cleaner element 11-17
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark plugs 11-19
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Drive belts 11-20
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Manual transmission oil 11-21
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Automatic transmission fluid 11-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear differential gear oil 11-25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering fluid 11-27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-28
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Clutch fluid (MT vehicles) 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-31
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Brake pedal 11-32
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Clutch pedal (Manual transmission vehicles) 11-33 . . . . . . . . . . . . . . . . . . .
Replacement of brake pad and lining 11-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking brake stroke 11-35
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Tires and wheels 11-36
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Types of tires 11-36
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Tire inspection 11-37
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Tire pressures and wear 11-37
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Wheel balance 11-40
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Wear indicators 11-41
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Tire rotation 11-42
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Tire replacement 11-42
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Wheel replacement 11-43
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Aluminum wheels 11-44
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Windshield washer fluid 11-44
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Replacement of windshield wiper blades 11-45 . . . . . . . . . . . . . . . . . . . . . . . .
Battery 11-48
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Maintenance and service11-3
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CONTINUED –
Maintenance schedule
The scheduled maintenance items required to be serviced at regular in-
tervals are shown in the “Warranty and Maintenance Booklet ”.
For details of your maintenance schedule, read the separate “Warranty
and Maintenance Booklet ”.
Maintenance precautions
When maintenance and service are required, it is recommended that all
work be done by an authorized SUBARU dealer.
If you perform maintenance and service by yourself, you should familiar-
ize yourself with the information provided in this section on general main-
tenance and service for your SUBARU.
Incorrect or incomplete service could cause improper or unsafe vehicle
operation. Any problems caused by improper maintenance and service
performed by you are not eligible for warranty coverage. WARNING
Testing of an All-Wheel Drive vehicle must NEVER be per-
formed on a single two-wheel dynamometer or similar apparatus.Attempting to do so will result in transmission damage and inuncontrolled vehicle movement and may cause an accident or
injuries to persons nearby. Always select a safe area when performing maintenance on
your vehicle. Always be very careful to avoid injury when working on the ve-
hicle. Remember that some of the materials in the vehicle may behazardous if improperly used or handled, for example, batteryacid. Your vehicle should only be serviced by persons fully compe-
tent to do so. Serious personal injury may result to persons not
experienced in servicing vehicles.

11-4
Always use the proper tools and make certain that they are
well maintained. Never get under the vehicle supported only by a jack. Always
use a safety stands to support the vehicle. Never keep the engine running in a poorly ventilated area,
such as a garage or other closed areas. Do not smoke or allow open flames around the fuel or battery.
This will cause a fire. Because the fuel system is under pressure, replacement of the
fuel filter should be performed only by your SUBARU dealer. Wear adequate eye protection to guard against getting oil or
fluids in your eyes. If something does get in your eyes, thorough-
ly wash them out with clean water. Do not tamper with the wiring of the SRS airbag system or
seatbelt pretensioner system, or attempt to take its connectorsapart, as that may activate the system or it can render it inopera-tive. The wiring and connectors of these systems are yellow for
easy identification. NEVER use a circuit tester for these wiring. If your SRS airbag or seatbelt pretensioner needs service, con-
sult your nearest SUBARU dealer. Before checking or servicing in the engine compart- ment
Always stop the engine and set the parking brake firmly to pre-
vent the vehicle from moving. Always let the engine cool down. Engine parts become very
hot when the engine is running and remain hot for some time af-ter the engine is stopped. Do not spill engine oil, engine coolant, brake fluid or any other
fluid on hot engine components. This may cause a fire. Always remove the key from the ignition switch. When the
ignition switch is in the “ON” position, the cooling fan may oper-
ate suddenly even when the engine is stopped.

Maintenance and service11-7
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CONTINUED –
Engine compartment overview
HBB036BB
1 Manual transmission oil level
gauge (MT) (page 11-21) or
Differential gear oil level gauge
(AT) (page 11-24)
2 Air cleaner element (page 11-17)
3 Clutch fluid reservoir (page 11-30)
4 Automatic transmission fluidlevel gauge (page 11-22)
5 Brake fluid reservoir (page 11-28)
6 Fuel filter 7
Windshield washer tank (page 11-44)
8 Fuse box (page 11-49)
9 Battery (page 11-48)
Q Engine oil filler cap (page 11-8)
W Engine coolant reservoir (page 11-14)
E Radiator cap (page 11-14)
R Engine oil level gauge (page 11-8)
T Power steering fluid reservoir (page 11-27)

11-48
BatteryWARNING
Before beginning work on or near any battery, be sure to extin-
guish all cigarettes, matches, and lighters. Never expose a bat- tery to an open flame or electric sparks. Batteries give off a gaswhich is highly flammable and explosive. For safety, in case an explosion does occur, wear eye protec-
tion or shield your eyes when working near any battery. Never
lean over a battery. Do not let battery fluid contact eyes, skin, fabrics, or paint be-
cause battery fluid is a corrosive acid. If battery fluid gets on yourskin or in your eyes, immediately flush the area with water thor-
oughly. Seek medical help immediately if acid has entered theeyes.If battery fluid is accidentally swallowed, immediately drink a
large amount of milk or water, and seek medical attention
immediately. To lessen the risk of sparks, remove rings, metal watchbands,
and other metal jewelry. Never allow metal tools to contact the
positive battery terminal and anything connected to it WHILE youare at the same time in contact with any other metallic portion ofthe vehicle because a short circuit will result. Keep everyone including children away from the battery.
Charge the battery in a well-ventilated area.
Battery posts terminals and related accessories contain lead
and lead compounds, chemicals known to the State of California
to case cancer and reproductive harm. Wash hands after han-dling.
CAUTION
Never use more than 10 amperes when charging the battery be-
cause it will shorten battery life.

Maintenance and service11-49
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CONTINUED –
It is unnecessary to periodically check the battery fluid level or periodi-
cally refill with distilled water. Fuses
CAUTION
Never replace a fuse with one having a higher rating or with mate-
rial other than a fuse because serious damage or a fire could re-sult.
HBB008DA HB8003CA
The fuses are designed to melt during an overload to prevent damage to
the wiring harness and electrical equipment. The fuses are located intwo fuse boxes. One is located under the instrument panel behind the
coin tray on the driver’s seat side. The other one is housed in the engine
compartment. The fuse puller and spare fuses are stored in the main
fuse box cover in the engine compartment.
If any lights, accessories or other electrical controls do not operate, in-
spect the corresponding fuse. If a fuse has blown, replace it.

12-2
Specifications
These specifications are subject to change without notice. Dimensions
Overall length 199.3 in (4,910 mm)
Overall width 70.1 in (1,780 mm)
Overall height 61.2 in (1,555 mm)
Ground clearance 7.3 in (185 mm)
Front tread 57.9 in (1,470 mm)
Rear tread 57.7 in (1,465 mm)
Wheelbase 104.3 in (2,650 mm)
Engine
Engine model EJ251
Engine type Horizontally opposed, liquid cooled
4 cylinder, 4 stroke gasoline engine
Engine displacement 2,457 cc (150 cu in.)
Bore 3.92 in (99.5 mm)
Stroke 3.11 in (79.0 mm)
Compression ratio 10.0 : 1
Firing order 1 - 3 - 2 - 4
Electrical system
Battery type and capacity
MT: 55D23L
AT: 75D23L
Alternator 12V-90A
Spark plugs type RC10YC4 (Champion) BKR6E-11 (NGK)BKR5E-11 (NGK)
Capacities
Fuel tank 16.9 US gal (64 liters, 14.1 Imp gal)
Engine oil 4.2 US qt (4.0 liters, 3.5 Imp qt)