ECU SUBARU BAJA 2003 1.G Repair Manual

In case of emergency9-9
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Re-storage of spare tire
1. Turn the spare tire hoist shaft end counterclockwise with the wheel
nut wrench to loosen the cable sufficiently enough to allow the cable
end retainer go through center hole of the temporary spare tire.
2. Insert the retainer through the center hole of the temporary tire
(with the outside of the tire facing up).
3. Turn the hoist shaft end clockwise with the wheel nut wrench towind the cable up completely until you hear a few clicking sounds.
Confirm that the temporary spare tire holding cable has been wound
up completely by shaking the temporary tire.
CAUTION
If the temporary spare tire is not stored securely, it could damage
adjacent areas of the vehicle and make an abnormal noise.
4. Put the rubber cap on the hoist shaft end hole.
5. Place the wheel nut wrench back into the tool bag and store thejack and tool bag in their storage locations.
Temporary spare tire Using the temporary spare tire
WARNING
Never tow a trailer when the temporary spare tire is used. The temporary spare tire is not designed to sustain the towing load.
Use of the temporary spare tire when towing can result in failureof the spare tire and/or less stability of the vehicle and may leadto an accident.
CAUTION
Never use any temporary spare tire other than the original. Usingother sizes may result in severe mechanical damage to the drivetrain of your vehicle.

In case of emergency9-11
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Flat tires
If you get a flat tire while driving, never brake suddenly; keep driving
straight ahead while gradually reducing speed. Then slowly pull off the
road to a safe place. Changing a flat tire
WARNING
Do not jack up the vehicle on an incline or a loose road sur-
face. The jack can come out of the jacking point or sink into the ground and this can result in a serious accident. Use only the jack provided with your vehicle. The jack sup-
plied with the vehicle is designed only for changing a tire. Neverget under the vehicle while supporting the vehicle with this jack. Always turn the engine off before raising the flat tire off the
ground using the jack. Never swing or push the vehicle sup-ported with the jack. The jack can come out of the jacking pointdue to a jolt and this can result in a serious accident. Never place a tire or tire changing tools in the passenger
compartment after changing wheels. In a sudden stop or colli-
sion, loose equipment could strike occupants and cause injury.Store the tire and all tools in the proper place.
1. Park on a hard, level surface, whenever possible, then stop the en-gine.
2. Set the parking brake securely and shift a manual transmission ve-
hicle into reverse or an automatic transmission vehicle into the “P” (Park)
position.
3. Turn on the hazard warning flasher and have everyone get out of thevehicle.

In case of emergency9-15
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CONTINUED –
8. Turn the jack handle counterclockwise to lower the vehicle.
HB9078BB
9. Use the wheel nut wrench to securely tighten the wheel nuts to the
specified torque, following the tightening order in the illustration.
The torque for tightening the nuts is 66 to 81 ft-lb (90 to 110 N-m, 9 to
11 kg-m). This torque is equivalent to applying about 88 to 110 lbs
(40 to 50 kg) at the top of the wheel nut wrench provided to your ve-
hicle. Never use your foot on the wheel nut wrench or a pipe exten-
sion on the wrench because you may exceed the specified torque.
Have the wheel nut torque checked at the nearest automotive service
facility. Storage of the flat tire CAUTION
Secure the flat tire in the cargo bed (with the outer side of the
wheel facing up) by using the designated tire holding rod and
retainer. If the flat tire is not properly secured, it may fall out andcreate a dangerous road hazard that could lead to a serious acci-dent. Do not store the flat tire under the floor. Doing so could dam-
age the underside of the vehicle.
1. Take the tire holding rod and retainer out of the tool bag.

In case of emergency9-17
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HB9063BA
5. Secure the flat tire by tightening the tire holding rod.
The tire holding rod and retainer are designed solely to secure a flat
tire in emergency. Do not use them for another purpose such as se-
curing cargo.
6. Store the jack and wheel nut wrench in their storage locations.
7. Put the rubber cap back in its original position after everything has
been restored. Driving with the temporary spare tire
Your spare tire is only a temporary spare which is designed for tem-
porary emergency use only. When driving with the temporary spare
tire, follow the instructions and precautions described in the “Tempo-
rary spare tire ” section in this Chapter.
Replace the temporary spare tire with a conventional tire as soon asyou can.

9-24
nTowing hook cover removal procedure
HB9067BBHB9068BB
The towing hook cover is secured by tabs that fit into corresponding
slots in the vehicle body.
To remove the cover:
1. Push on the position A while pulling the portion B toward you.
2. Push on the portion C and pull the cover.
n Towing hook cover installation procedure
hB9069BA
To reinstall the towing hook cover, push it in on both sides while push-
ing it back to its original position. Make certain that the tabs at the
end of the cover are securely inserted into the corresponding slots inthe vehicle ’s body.

In case of emergency9-25
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Using a flat-bed truck
HB9072AA
This is the best way to transport your vehicle. Use the following proce-
dures to ensure safe transportation.
1. Shift the selector lever into the “P” position for automatic transmis-
sion vehicles or “1st” for manual transmission vehicles.
2. Pull up the parking brake lever firmly.
3. Secure the vehicle onto the carrier properly with safety chains.
Each safety chain should be equally tightened and care must be tak-en not to pull the chains so tightly that the suspension bottoms out. Towing with all wheels on the ground
WARNING
Never turn the ignition switch to the “LOCK” position while the
vehicle is being towed because the steering wheel and the direc- tion of the wheels will be locked. Remember that the brake booster and power steering do not
function when the engine is not running. Because the engine isturned off, it will take greater effort to operate the brake pedal andsteering wheel.

11-6
HBB003BA
To open the hood:
1. Pull the hood release knob under the instrument panel.
2. Release the secondary hood release located under the front grille by
moving the lever toward the left. Lift up the hood, release the hood prop
from its retainer and put the end of the hood prop into the slot in thehood.
To close the hood:
1. Lift the hood slightly and remove the hood prop from the slot in the
hood and return the prop to its retainer.
2. Lower the hood until it approaches about 6 in. (15 cm) from the
closed position and let it drop.
3. After closing the hood, be sure the hood is securely locked.
If this does not close the hood, release it from a slightly higher position.
Do not push the hood forcibly to close it. It could deform the metal.

Maintenance and service11-9
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CONTINUED –
Changing the oil and oil filter
Change the oil and oil filter according to the maintenance schedule in the “Warranty and Maintenance Booklet ”.
The engine oil and oil filter must be changed more frequently than
listed in the maintenance schedule when driving on dusty roads,
when short trips are frequently made, or when driving in extremely
cold whether.
1. Warm up the engine by letting the engine idle for about 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the engine.
3. Remove the oil filler cap.
HBB005BB
4. Drain out the engine oil by removing the drain plug while the en-
gine is still warm. The used oil should be drained into an appropriate
container and disposed of properly.
WARNING
Be careful not to burn yourself with hot engine oil.
5. Wipe the seating surface of the drain plug with a clean cloth and
tighten it securely with a new sealing washer after the oil has com-pletely drained out.

11-16
HBB006BB
3. Loosen the radiator cap to drain the coolant from the radiator. Then
drain the coolant from the reserve tank. Tighten the drain plug secure-
ly.
HBB004FB
HBB007CB
4. Slowly pour the coolant and fill to the radiator filler neck and to the
reserve tank ’s “FULL” level mark. Do not pour the coolant too quickly,
as this may lead to insufficient air bleeding and trapped air in the sys-tem.
Coolant capacity (Guideline): MT. 7.2 US qt (6.8 liters, 6.0 Imp qt)
AT. 7.1 US qt (6.7 liters, 5.9 Imp qt)

11-18
Replacing the air cleaner element
Replace the air cleaner element according to the maintenance sched- ule in the “Warranty and Maintenance Booklet ”. Under extremely
dusty conditions, replace it more frequently. It is recommended that
you always use genuine SUBARU parts.
HBB064BB
HBB063BB
1. Remove the bolt securing the rear air cleaner element case.
2. Unsnap the three clamps holding the rear air cleaner elementcase.
3. Separate the rear air cleaner element case from the front air clean-
er element case and remove the air cleaner element.
4. Clean the inside of the front and rear air cleaner element caseswith a damp cloth and install a new air cleaner element.
5. Insert the four projections on the rear air cleaner element case into
the slits on the front air cleaner element case and snap the three
clamps on the rear air cleaner element case and then tighten the bolt.