roof rack SUBARU FORESTER 1999 Service Repair Manual

6. Sunroof
S5M0290A
(1) Glass lid
(2) Rear drain ASSY
(3) Frame ASSY
(4) Motor ASSY
(5) Drive unit
(6) Drain tube(7) Harness
(8) Sunshade
(9) Garnish
(10) Frame bracket
(11) Cover
(12) Deflector(13) Shim
Tightening torque: N´m (kg-m, ft-lb)
T:
7.4±2.0 (0.75±0.2, 5.4±1.4)
27
[C600]5-1COMPONENT PARTS
6. Sunroof

2. CHECKING FOR MOVEMENT OF
SUNROOF PANEL ITSELF
1) Place a cloth on sunshade, and attach a spring
scale to sunshade edge using the cloth.
S5M0295
2) Pull spring scale to measure force required to
move sunshade.
Force required to move sunshade:
Less than 24.5
±4.9 N (2.5±0.5 kg, 5.5±1.1
lb)
NOTE:
Considerable effort is required to start sunshade
moving, so take scale reading while sunroof panel
is moving smoothly.
3) If force required exceeds specifications, check
the sunroof glass lid, sunshade and deflector, and
guide rail assembly for improper installation.
16. Crossbar
A: REMOVAL
1) Loosen and remove TORX bolt T30 from the
top of each crossbar end support, and then remove
inner clamp.
S5M0330A
(1) TORX bolt T30
(2) End support
(3) Inner clamp
(4) Roof rail
2) Remove crossbar.
NOTE:
When removing the front crossbar from the roof
rail, first move the front crossbar to the center of
the roof rail.
B: INSTALLATION
1. FRONT CROSSBAR
NOTE:
Front crossbar has ªMAXIMUM LOAD ROOF
RACK-150LBS. EVENLY DISTRIBUTED ROOF
SURFACE-100LBS. EVENLY DISTRIBUTEDº
label on LH side.
1) Loosen and remove TORX bolt T30 from the
top of each crossbar end support, and then remove
the inner clamp.
43
[W16B1]5-1SERVICE PROCEDURE
16. Crossbar

2.
SUNROOF
1\)
scale
S5M0295
2\)
move
ForceLess
\2614.9\2610.5\2611.1
lb\)
NOTE:
Considerable
moving,
is
3\)
the
guide
16.
A:
1\)
top
inner
S5M0330A
\(1\)
\(2\)
\(3\)
\(4\)
2\)
NOTE:
When
rail,
the
B:
1.
NOTE:
Front
RACK-150LBS.
SURF
label
1\)
top
the
43
[W16B1]5-1SER
16.