maintenance SUBARU FORESTER 2003 SG / 2.G User Guide

9-19
In case of emergency
–CONTINUED –
Maintenance tools
Your vehicle is equipped with the following mainte-
nance tools:
Screwdriver
Wheel nut wrench
Jack and jack handle
The jack is stored under the left side of the cargo floor.
HS9024AA
HS9006BA

10-4
Appearance care
Corrosion protection
Your SUBARU has been designed and built to resist
corrosion. Special material
s and protective finishes
have been used on most parts of the vehicle to help
maintain fine appearance, strength, and reliable oper-
ation. Most common causes of corrosion
The most common causes of corrosion are:
1. The accumulation of moisture retaining dirt and de-
bris in body panel sections, cavities, and other areas.
2. Damage to paint and other protective coatings
caused by gravel and stone chips or minor accidents.
Corrosion is accelerated on the vehicle when:
1. It is exposed to road salt or dust control chemicals,
or used in coastal areas where there is more salt in the
air, or in areas where there is considerable industrial
pollution.
2. It is driven in areas of high humidity, especially
when temperatures range just above freezing.
3. Dampness in certain parts of the vehicle remains
for a long time, even though other parts of the vehicle
may be dry.
4. High temperatures will cause corrosion to parts of
the vehicle which cannot dry quickly due to lack of proper ventilation.
To help prevent corrosion
Wash the vehicle frequently. If you drive on salted
roads in the winter or if you live in a coastal area, you
should flush the underbody with fresh water frequent- ly.
After the winter has ended, it is recommended that the
underbody be given a very thorough washing.
Before the beginning of winter, check the condition of
underbody components, such as the exhaust system,
fuel and brake lines, brake cables, suspension, steer-
ing system, floor pan, and fenders. If any of them are
found to be rusted, they should be given an appropri-
ate rust prevention treatment or should be replaced.
Contact your SUBARU dealer to perform this kind of
maintenance and treatment if you need assistance.
Repair chips and scratches in the paint as soon as you
find them.
Check the interior of the vehicle for water and dirt ac-
cumulation under the floor mats because that could
cause corrosion. Occasionally check under the mats
to make sure the area is dry.
Keep your garage dry. Do not park your vehicle in a

11 - 1
11
Maintenance and service
Maintenance schedule ................................ 11-3
Maintenance precautions ........................... 11-3 Before checking or servicing in the engine
compartment ................................................... 11-4
When you do checking or servicing in the
engine compartment while the engine is
running ............................................................. 11-5
Engine hood ................................................. 11-5
Engine compartment overview .................. 11-8
Engine oil ..................................................... 11-9 Checking the oil level ..................................... 11-9
Changing the oil and oil filter ........................ 11-10
Recommended grade and viscosity .............. 11-12
Recommended grade and viscosity under
severe driving conditions .............................. 11-14
Synthetic oil ..................................................... 11-14
Cooling system ............................................ 11-14 Cooling fan, hose and connections .............. 11-15
Engine coolant ................................................ 11-15
Air cleaner element ..................................... 11-19 Replacing the air cleaner element ................. 11-19
Spark plugs .................................................. 11-20 Recommended spark plugs ........................... 11-21
Drive belts .................................................... 11-21
Manual transmission oil .............................. 11-22 Checking the oil level ..................................... 11-22
Recommended grade and viscosity .............. 11-23
Automatic transmission fluid ..................... 11-24 Checking the fluid level .................................. 11-24 Recommended fluid ....................................... 11-25
Front differential gear oil (AT vehicles) ..... 11-26 Checking the oil level ..................................... 11-26
Recommended grade and viscosity ............. 11-26
Rear differential gear oil .............................. 11-27 Checking the gear oil level ............................ 11-27
Recommended grade and viscosity ............. 11-28
Power steering fluid ..................................... 11-29 Checking the fluid level .................................. 11-29
Recommended fluid ....................................... 11-30
Brake fluid .................................................... 11-30 Checking the fluid level .................................. 11-30
Recommended brake fluid ............................. 11-31
Clutch fluid (MT vehicles) ........................... 11-31 Checking the fluid level .................................. 11-31
Recommended clutch fluid ............................ 11-32
Brake booster ............................................... 11-32
Brake pedal ................................................... 11-33 Checking the brake pedal free play .............. 11-33
Checking the brake pedal reserve distance . 11-33
Clutch pedal (MT vehicles) .......................... 11-34 Checking the clutch function ........................ 11-34
Checking the clutch pedal free play ............. 11-34
Hill holder (MT vehicles — if equipped) ..... 11-35
Replacement of brake pad and lining ........ 11-35 Breaking-in of new brake pads and linings .. 11-36
Parking brake stroke ................................... 11-37
Tires and wheels .......................................... 11-37 Types of tires .................................................. 11-37

11 - 2
Maintenance and service
Tire inspection ................................................. 11-38
Tire pressures and wear ................................. 11-38
Wheel balance .................................................. 11-41
Wear indicators ................................................ 11-41
Tire rotation ...................................................... 11-42
Tire replacement .............................................. 11-43
Wheel replacement .......................................... 11-43
Aluminum wheels (If equipped) ................. 11-44
Windshield washer fluid ............................. 11-45
Replacement of windshield wiper blades . 11-46
Battery .......................................................... 11-49
Fuses ............................................................ 11-50
Main fuse ...................................................... 11-53
Installation of accessories ......................... 11-53
Replacing bulbs ........................................... 11-54 Headlight .......................................................... 11-55
Front turn signal, side marker light and
parking lights ................................................... 11-57
Front fog light .................................................. 11-61
Rear combination lights .................................. 11-61
License plate light ........................................... 11-62
Dome light, map light and cargo area light ... 11-63
High mount stop light ..................................... 11-64

11 - 3
Maintenance and service
–CONTINUED –
Maintenance and service
Maintenance schedule
The scheduled maintenance items required to be ser-
viced at regular intervals are shown in the “Warranty
and Maintenance Booklet”.
For details of your maintenance schedule, read the
separate “Warranty and Maintenance Booklet”.Maintenance precautions
When maintenance and service are required, it is rec-
ommended that all work be done by an authorized
SUBARU dealer.
If you perform maintenance and service by yourself,
you should familiarize yourself with the information
provided in this section on general maintenance and
service for your SUBARU.
Incorrect or incomplete service could cause improper
or unsafe vehicle operation. Any problems caused by
improper maintenance and service performed by you
are not eligible for warranty coverage.
Testing of an All-Wheel Drive vehicle must
NEVER be performed on a single two-wheel dy-
namometer or similar apparatus. Attempting to
do so will result in transmission damage and in
uncontrolled vehicle movement and may cause
an accident or injuries to persons nearby. Always select a safe area when performing
maintenance on your vehicle. Always be very careful to avoid injury when
working on the vehicle. Remember that some of

11 - 4
Maintenance and service
the materials in the vehicle may be hazardous if
improperly used or handled, for example, bat-
tery acid.
Your vehicle should only be serviced by per-
sons fully competent to do so. Serious person-
al injury may result to persons not experienced
in servicing vehicles. Always use the proper tools and make certain
that they are well maintained. Never get under the vehicle supported only
by a jack. Always use a safety stands to sup-
port the vehicle. Never keep the engine running in a poorly
ventilated area, such as a garage or other
closed areas. Do not smoke or allow open flames around
the fuel or battery. This will cause a fire. Because the fuel system is under pressure,
replacement of the fuel filter should be per-
formed only by your SUBARU dealer. Wear adequate eye protection to guard
against getting oil or fluids in your eyes. If
something does get in your eyes, thoroughly
wash them out with clean water. Do not tamper with the wiring of the SRS air-
bag system or seatbelt pretensioner system, or
attempt to take its connectors apart, as that may activate the system or it can render it inop-
erative. The wiring and connectors of these
systems are yellow for easy identification. NEV-
ER use a circuit tester for these wiring.
If your SRS airbag or seatbelt pretensioner
needs service, consult your nearest SUBARU
dealer.
Before checking or servicing in the en-
gine compartment
Always stop the engine and set the parking
brake firmly to prevent the vehicle from mov-
ing. Always let the engine cool down. Engine
parts become very hot when the engine is run-
ning and remain hot for some time after the en-
gine is stopped. Do not spill engine oil, engine coolant, brake
fluid or any other fluid on hot engine compo-
nents. This may cause a fire. Always remove the key from the ignition
switch. When the ignition switch is in the “ON”
position, the cooling fan may operate suddenly

11 - 5
Maintenance and service
–CONTINUED –
even when the engine is stopped.
When you do checking or servicing in
the engine compartment while the en-
gine is running
A running engine can be dangerous. Keep your
fingers, hands, clothing, hair and tools away
from the cooling fan, belts and any other mov-
ing engine parts. Removing rings, watches and
ties is advisable.
Engine hood
0
To open the hood:
1. Pull the hood release knob under the instrument
panel.
HSB014BA

11 - 6
Maintenance and service
2. Release the secondary hood release located under
the front grille by moving the lever toward the left.
Lift up the hood, release the hood prop from its retain-
er and put the end of the hood prop into the slot in the
hood.
To close the hood:
1. Lift the hood slightly and remove the hood prop
from the slot in the hood and return the prop to its re-
tainer.
2. Lower the hood until it approaches about
12 in. (30
cm) from the closed position and let it drop.
After closing the hood, be sure the hood is securely
locked.
If this does not close the hood, release it from a slightly
HSB015BAHSB016BA

11 - 7
Maintenance and service
–CONTINUED –
higher position. Do not push the hood forcibly to close
it. It could deform the metal.
Always check that the hood is properly locked
before you start driving. If it is not, it might fly
open while the vehicle is moving and block
your view, which may cause an accident and
serious bodily injury.

11 - 8
Maintenance and service
Engine compartment overview
1
23
4 5 67
8
9
10
11
12
13
HSB017BB
1) Manual transmission oil level
gauge (MT) (page 11-22) or Dif-
ferential gear oil level gauge
(AT) (page 11-26)
2) Air cleaner element (page 11- 19)
3) Clutch fluid reservoir (page 11-
31)
4) Automatic transmission fluid lev-
el gauge (page 11-24)
5) Brake fluid reservoir (page 11- 30)
6) Windshield washer tank (page
11-45)
7) Fuse box (page 11-50)
8) Battery (page 11-49)
9) Engine coolant reservoir (page 11-14)
10) Engine oil filler cap (page 11-9)
11) Engine oil level gauge (page 11- 9)
12) Radiator cap (page 11-14)
13) Power steering fluid reservoir (page 11-29)