radiator cap SUBARU FORESTER 2003 SG / 2.G Owners Manual

9-12
In case of emergency
Engine overheating
Never attempt to remove the radiator cap until
the engine has been shut off and has fully
cooled down. When the engine is hot, the cool-
ant is under pressure. Removing the cap while
the engine is still hot could release a spray of
boiling hot coolant, which could burn you very
seriously.
If the engine overheats, safely pull off the road and
stopthevehicleinasafeplace. If steam is coming from the engine compartment
Turn the engine off and get everyone away from the
vehicle until it cools down. If no steam is coming from the engine compartment
1. Keep the engine running at idling speed.
2. Open the hood to ventilate the engine compart- ment. Confirm that the cooling fan is turning. If the fan is not
turning, immediately turn the engine off and contact
your authorized dealer for repair.
3. After the engine coolant temperature has dropped,
turn off the engine.
If the temperature gauge stays at the overheated
zone, turn the engine off.
4. After the engine has fully cooled down, check the
coolant level in the reserve tank.
If the coolant level is below the “LOW” mark, add cool-
ant up to the “FULL” mark.
5. If there is no coolant in the reserve tank, add cool-
ant to the reserve tank. Then remove the radiator cap
and fill the radiator with coolant.
If you remove the radiator cap from a hot radiator, first
wrap a thick cloth around the radiator cap, then turn
the cap counterclockwise slowly without pressing
down until it stops. Release the pressure from the ra-
diator. After the pressure has been fully released, re-
move the cap by pressing down and turning it.

11 - 8
Maintenance and service
Engine compartment overview
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23
4 5 67
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9
10
11
12
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1) Manual transmission oil level
gauge (MT) (page 11-22) or Dif-
ferential gear oil level gauge
(AT) (page 11-26)
2) Air cleaner element (page 11- 19)
3) Clutch fluid reservoir (page 11-
31)
4) Automatic transmission fluid lev-
el gauge (page 11-24)
5) Brake fluid reservoir (page 11- 30)
6) Windshield washer tank (page
11-45)
7) Fuse box (page 11-50)
8) Battery (page 11-49)
9) Engine coolant reservoir (page 11-14)
10) Engine oil filler cap (page 11-9)
11) Engine oil level gauge (page 11- 9)
12) Radiator cap (page 11-14)
13) Power steering fluid reservoir (page 11-29)

11 - 1 4
Maintenance and service

Recommended grade and viscosity
under severe driving conditions
If the vehicle is used in desert areas, in areas with very
high temperatures, or used for heavy-duty applica-
tions such as towing a trailer, use of oil with the follow-
ing grade and viscosities is recommended.
API classification SL or SJ: SAE viscosity No.:
30, 40, 10W-50, 20W-40, 20W-50
Synthetic oil
You can use synthetic engine oil that meets the same
requirements given for conventional engine oil. When
using synthetic oil, you must use oil of the same clas-
sification, viscosity and grade shown in this owner’s
manual, and must follow the oil and filter changing in-
tervals shown in the maintenance schedule.
Cooling system
Never attempt to remove the radiator cap until
the engine has been shut off and has cooled
down completely. Since the coolant is under
pressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap is re-
moved.
The cooling system has been filled at the facto-
ry with a high quality, corrosion-inhibiting,
year-around coolant which provides protection
againstfreezingdownto–33 °F(–36 °C). For
adding, use genuine SUBARU coolant or an
equivalent: a mixture of 50% soft water and 50%
ethylene-glycol basis coolant. Use of improper
coolants may result in corrosion in the cooling
system. It is important to maintain protection
against freezing and corrosion, even if freezing
temperatures are not expected. Never mix dif-
ferent kinds of coolant.

11 -1 5
Maintenance and service
–CONTINUED –
Cooling fan, hose and connections
Your vehicle employs an electric cooling fan which is
thermostatically controlled to operate when the engine
coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when
the engine coolant temperature gauge exceeds the
normal operating range, the cooling fan circuit may be
defective. Check the fuse and replace it if necessary.
If the fuse is not blown, have the cooling system
checked by your SUBARU dealer.
If frequent addition of coolant is necessary, there may
be a leak in the engine cooling system. It is recom-
mended that the cooling system and connections be
checked for leaks, damage, or looseness.
Engine coolant
Checking the coolant level
1) “FULL” level mark
2) “LOW” level mark
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside of the reser-
voir while the engine is cool.
2. If the level is close to or lower than the “LOW” level
mark, add coolant up to the “FULL” level mark. If the
reserve tank is empty, remove the radiator cap and re-
fill as required.
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11 - 1 6
Maintenance and service
1) Rubber gaskets
3. After refilling the reserve tank and the radiator, re-
install the caps and check that the rubber gaskets in-
side the radiator cap are in the proper position.
Be careful not to spill engine coolant when
adding it. If coolant touches the exhaust pipe, it
may cause a bad smell, smoke, and/or a fire. Do not splash the engine coolant over paint-
ed parts. The alcohol contain ed in the engine
coolant may damage the paint surface.
Changing the coolant
1) Drain plug
Change the engine coolant using the following proce-
dures according to the maintenance schedule.
1. Remove the under cover.
2. Place a proper container under the drain plug and
loosen the drain plug.
3. Loosen the radiator cap to drain the coolant from
the radiator. Then drain the coolant from the reserve
tank. Tighten the drain plug securely.
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11 -1 7
Maintenance and service
–CONTINUED –
Never attempt to remove the radiator cap until
the engine has been shut off and has cooled
down completely. Since the coolant is under
pressure, you may suffer serious burns from a
spray of boiling hot coolant when the cap is re-
moved.
4. Install the under cover.
1) Filler neck
2) Fill up to this level 5. Slowly pour the coolant and fill to the radiator filler
neck. Do not pour the coolant too quickly, as this may
lead to insufficient air bleeding and trapped air in the system.
Guideline of coolant quantity (including coolant in reservoir tank):
MT. 7.3 US qt (6.9 liters, 6.1 Imp qt)
AT. 7.2 US qt (6.8 liters, 6.0 Imp qt)
1) “FULL” level mark
2) “LOW” level mark
6. Pour the coolant and fill to the reservoir tank’s
“FULL” level mark.
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11 - 1 8
Maintenance and service

Be careful not to spill engine coolant when
adding it. If coolant touches the exhaust pipe, it
may cause a bad smell, smoke, and/or a fire. Do not splash the engine coolant over paint-
ed parts. The alcohol contain ed in the engine
coolant may damage the paint surface.
1) Rubber gaskets
7. Put the radiator cap back on and tighten firmly. At
this time, make sure that the rubber gasket in the radi- ator cap is correctly in place.
8. Start and run the engine for more than five minutes
at 2,000 to 3,000 rpm.
9. Stop the engine and wait until the coolant cools
down (122 to 140
°F[50to60 °C]). If there is any loss
of coolant, add coolant to the radiator’s filler neck and
to the reserve tank’s “FULL” level.
10.Put the radiator cap and reservoir cap back on and
tighten firmly.
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