cruise SUBARU FORESTER 2004 Service Repair Manual

4AT(H4SO)-88
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure without Diagnostic Trouble Code (DTC)
B: CHECK BRAKE SWITCH
C: CHECK ABS SWITCH
D: CHECK CRUISE CONTROL SWITCH
Step Check Yes No
1 CHECK BRAKE SWITCH.When the brake pedal is
depressed, does LED light up?Go to step CHECK
ABS SWITCH.
4AT(H4SO)-88,
CHECK CRUISE
CONTROL
SWITCH, Diag-
nostic Procedure
without Diagnostic
Trouble Code
(DTC).>Check the brake
switch circuit.
EN(H4SO)-206,
DTC P0703
TORQUE CON-
VERTER/BRAKE
SWITCH “B” CIR-
CUIT, Diagnostic
Procedure with
Diagnostic Trou-
ble Code (DTC).>
Step Check Yes No
1 CHECK ABS SWITCH.Does the LED of ABS switch
light up?Check the ABS
switch circuit.
DTC 44 ABS-AT
CONTROL (NON
CONTROLLED),
Diagnostics Proce-
dure with Diagnos-
tic Trouble Code
(DTC).> ABS-142, DTC 44
ABS-AT CON-
TROL (CON-
TROLLED),
Diagnostics Proce-
dure with Diagnos-
tic Trouble Code
(DTC).>Go to step CHECK
CRUISE CON-
TROL SWITCH.
4AT(H4SO)-88,
CHECK CRUISE
CONTROL
SWITCH, Diag-
nostic Procedure
without Diagnostic
Trouble Code
(DTC).>
Step Check Yes No
1 CHECK CRUISE CONTROL SWITCH.When the cruise control is set,
does LED light up?Go to step CHECK
KICK-DOWN
SWITCH. 4AT(H4SO)-89,
CHECK KICK–
DOWN SWITCH,
Diagnostic Proce-
dure without Diag-
nostic Trouble
Code (DTC).>Check the cruise
control. CC(H4SO)-29,
Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC).>

4AT(H4DOTC)-16
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Subaru Select Monitor
6) Using the scroll key, move the display screen up or down until desired data is shown.
A list of the support data is shown in the following table.
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
Contents Display Unit of measure
Battery voltage Battery Voltage V
Rear vehicle speed sensor signal Rear Wheel Speed km/h or MPH
Front vehicle speed sensor signal Front Wheel Speed km/h or MPH
Engine speed signal Engine Speed rpm
ATF temperature signal ATF Temp.°C or °F
Throttle position signal Throttle Sensor Voltage V
Gear position Gear Position —
Line pressure control duty ratio Line Pressure Duty Ratio %
Lock up clutch control duty ratio Lock Up Duty Ratio %
Transfer clutch control duty ratio Transfer Duty Ratio %
Power supply for throttle position sensor Throttle Sensor Power V
Torque converter turbine speed signal Turbine Revolution Speed rpm
2-4 brake timing pressure control duty ratio Brake Clutch Duty Ratio %
Low clutch duty ratio L/C Duty %
High clutch duty ratio H/C Duty %
Low & reverse brake duty ratio L&R/B Duty %
Throttle position Throttle position %
Accelerator pedal position Accel. Opening Angle %
Cruise control system Cruise Control Signal ON or OFF
Automatic transmission fluid temperature lamp ATF Temperature Lamp ON or OFF
Stop light switch signal Stop Light Switch ON or OFF
ABS signal ABS Signal ON or OFF
Parking range signal P Range Signal ON or OFF
Neutral range signal N Range Signal ON or OFF
Reverse range signal R Range Signal ON or OFF
Drive range signal D Range Signal ON or OFF
3rd range signal 3rd Range Signal ON or OFF
2nd range signal 2nd Range Signal ON or OFF
1st range signal 1st Range Signal ON or OFF
AT diagnosis indicator lamp Diagnosis Lamp ON or OFF
POWER switch signal POWER Switch ON or OFF
HOLD switch signal HOLD Switch ON or OFF
FWD switch signal FWD SW ON or OFF
Shift lock solenoid signal Shift Lock solenoid ON or OFF

CL-12
CLUTCH SYSTEM
General Description
5. CLUTCH PEDAL
 LHD MODEL
(1) Stopper (12) Clutch clevis pin (23) Pedal bracket
(2) Bushing (13) Assist rod A (24) Clutch master cylinder bracket
(3) Spring pin (14) Clip (25) Lever
(4) Snap pin (15) Assist spring (26) Adjusting bolt
(5) Brake pedal pad (16) Assist bushing (27) Clutch switch (Model with cruise
control system)
(6) Brake pedal (17) Assist rod B
(7) Clevis pin (18) Spring A
(8) Brake pedal spring (19) RodTightening torque: N
⋅m (kgf-m, ft-lb)
(9) Clutch pedal pad (20) Bushing BT1: 8 (0.8, 5.8)
(10) Clutch pedal (21) ClipT2: 18 (1.8, 13.0)
(11) Bushing C (22) Stop light switch
CL-00110
(7)
(7) (12)
T1
T1
T1
T2
T2
T2(25)
(11)
(11)(4)
(2) (3)
(24)
(22)
(26)
(21)
(20)
(1)
(1)(1) (2)
(2)
(6)
(9)
(10) (11) (12) (15) (16) (17) (19)
(18)
(14)
(13)(14)
(5) (2)(8)(4) (23)
(27)

CLUTCH SYSTEM
General Description
 RHD MODEL
(1) Stopper (10) Assist rod B (17) Bushing
(2) Clutch pedal pad (11) Spring A (18) Pedal bracket
(3) Clutch pedal (12) Rod S (19) Adjusting bolt
(4) Bushing (13) Bushing B
(5) Clutch clevis pin (14) ClipTightening torque: N
⋅m (kgf-m, ft-lb)
(6) Assist rod A (15) Clutch switch (Model with cruise control system)T1: 8 (0.8, 5.8)
(7) Clip T2: 18 (1.8, 13.0)
(8) Assist spring (16) Spacer T3: 30 (3.1, 22.4)
(9) Assist bushing
CL-00111
(5)
T2
T3
T1
(16)
(13)
(14) (15)
(18)
(4)
(6)
(8)
(9)
(10)
(7)
(17)(1)
(1)
(2)
(3)
(4)
(17)
(4) (12)
(11)
(19)
CL-13

CL-35
CLUTCH SYSTEM
Clutch Pedal
2. RHD MODEL
1) Disconnect the ground cable from battery.
2) Loosen the screws and clips, and then remove
the lower cover.
3) Disconnect the clutch switch connector. (Model
with cruise control system)
4) Remove the snap pin connecting clutch pedal
and clutch master cylinder rod, and then pull the
clevis pin out.
5) Remove the clutch master cylinder mounting
nut.
6) Remove the PHV adjusting nut and the lock nut.
(Model with hill holder)
7) Remove the cable clamp, and disconnect the
PHV cable from PHV. (Model with hill holder)CAUTION:
Carefully protect the boot and inner cable from
damage when disconnecting the PHV cable.
8) Remove the clutch pedal bracket.
B: INSTALLATION
1) Install the clutch pedal bracket.
Tightening torque:
18 N
⋅m (1.8 kgf-m, 13.0 ft-lb)
2) Install the clutch master cylinder mounting nut.
Tightening torque:
18 N
⋅m (1.8 kgf-m, 13.0 ft-lb)
3) Insert the new clevis pin to assist rod A, and then
install the snap pin.
NOTE:
Apply a coat of grease to the clevis pin.
4) Adjust the stroke amount of clutch pedal. to CL-37, ADJUSTMENT, Clutch Pedal.>
5) Adjust the hill holder (Model with hill holder).

6) Connect the clutch switch connector. (Model
with cruise control system)
7) Install the instrument panel lower cover.
(A) Master cylinder
(A) Adjusting nut
(B) Lock nut
(C) PHV
CL-00072
CL-00164
(A)
CL-00091
(C)(B) (A)
(A) PHV cable
(B) Clamp
(A) Clutch pedal bracket
(B) Clutch pedal
(B) (A)
CL-00092
( A )
( B )
CL-00126

CL-36
CLUTCH SYSTEM
Clutch Pedal
C: DISASSEMBLY
1. LHD MODEL
1) Remove the clips, assist spring, rod and bush-
ing.
2) Remove the spring pin and lever.
3) Remove the clutch pedal and bushings.4) Remove the stopper, clip, rod S, and then re-
move the spring and bushing S.
5) Remove the stoppers from clutch pedal.
6) Remove the clutch pedal pad.
2. RHD MODEL
1) Remove the clutch switch. (Model with cruise
control)
2) Remove the clip, then pull out the clevis pin.
3) Remove the assist rod, spring and bushing.
4) Remove the clutch pedal from clutch pedal
bracket.
(A) Clip
(B) Assist spring
(C) Assist rod
(D) Bushing
(E) Clevis pin
(A) Pin
(B) Lever
(A) Clutch pedal
(B) Bushing
CL-00094
(A)
(B)
(C) (C)
(D) (D)
(D)
(E) (E)
(A)
(B)
CL-00095
CL-00096
(A)(B) (B)
(A) Clip
(B) Bushing S
(C) Spring S
(D) Rod S
(E) Stopper
(A) Clevis pin
(A) Clutch pedal bracket
(B) Clutch pedal
CL-00097
(A) (B)
(C) (D) (E)
( A )
CL-00127
( A )
( B )
CL-00128

CL-38
CLUTCH SYSTEM
Clutch Pedal
2) If not as specified, loosen the clutch stopper nut
to adjust it.
Tightening torque (Clutch stopper nut):
8 N
⋅m (0.8 kgf-m, 5.8 ft-lb)
3) Loosen the push rod lock nut.
4) Turn the push rod to adjust.
(1) Ensure that the clutch pedal contacts stop-
per bolt, when releasing the clutch pedal.
(2) Ensure that the clutch pedal contacts clutch
pedal bracket stopper, when fully depressing
the clutch pedal.5) Turn the push rod clockwise to shorten until
clearance is made at stopper bolt or clutch switch.
 Model without cruise control
 Model with cruise control
6) Turn the push rod counter clockwise to lengthen
until clutch pedal contacts to stopper bolt.
7) Turn the push rod further 270° counterclockwise
to lengthen (arrow direction as shown in the figure).
8) Move the clevis pin in lateral direction to ensure
it moves smoothly.
(A) Clevis pin
(B) Snap pin
(C) Push rod
(D) Push rod lock nut
(A) Clevis hole
(B) Push rod lock nut
(C) Lengthening direction
(D) Shortening direction
(E) Push rod
(F) U shaped bracket
CL-00042
(A)
(B)
(C)(D)
CL-00080
(B)(A)
(C)
(D)(E)(F)
(A) Stopper
(B) Stopper bolt
(A) Clutch switch
(B) Stopper
(C) Clearance
(A) Accelerator pedal
(B) Clevis
(A)
(B)
CL-00131
(A)
(B) (C)
CL-00132
CL-00101
(B)
(A)