ignition SUBARU FORESTER 2004 Service Service Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2004, Model line: FORESTER, Model: SUBARU FORESTER 2004Pages: 2870, PDF Size: 38.67 MB
Page 156 of 2870
AB-24
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Control Module I/O Signal
2. RHD MODEL
A/B(R)-01A/B(R)-01
WI-03206
7
6
2
3
8
GWGY
GY
R
GRGR
RGRL
W
YWLgRBR
10
BB20
65143
6
B
BW
2
2753192
IG
IGNITION RELAY
(IG)FB-36
F/B FUSE No. 14
(IG)FB-20
F/B FUSE No. 11
(IG)FB-21
F/B FUSE No. 6
(IG)
L
GR
GW
W
B
GYGY16GY
GR
B
B9
C8
B10
1
2
L
W
BL
BL
REF. TO GND(R)-04
REF. TO E/G(RNA)-05REF. TO E/G(RTB20)-05REF. TO E/G(RTB25)-05
CHECK
CONNECTOR
DIAGNOSIS
CONNECTOR
DIAGNOSIS
TERMINAL
B31
AB1
(GRAY)
B79
AIRBAG CONTROL MODULE
AB3
B81
B82
B79
B38i3
TO POWER SUPPLY ROUTING
1234567891011121314
GY
(BLACK)B82
B
REF. TO GND(R)-05
B
i3
B31(GREEN) i11 C:
B:
(GREEN)
i10
AIRBAG
CIRCUIT AIRBAG WARNING
LED LIGHT
COMBINATION
METER B: C:
i11i10
12
34561
3456212345678910
123456789101112131415161718192021222324252627282930
(YELLOW)
AB3
1234567891011121314151617
1819202122232425262728
(YELLOW)
219
32
1234
5610 11 12 13 14 15716
23 3019 20
22 26 27 28 29817
24 3118
25
Page 162 of 2870
AB-30
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Warning Light Illumination Pattern
7. Airbag Warning Light Illumi-
nation Pattern
A: INSPECTION
Keep the ignition switch to ON, and confirm that the
airbag warning light remains off approx. 6 seconds
after being turned on.
(1) Airbag warning light
(2) Approx. 6 seconds
(3) Ignition switch ON
AB-00135
(3)
(1)(2)
ON
OFF
Page 163 of 2870
AB-31
AIRBAG SYSTEM (DIAGNOSTIC)
Read Diagnostic Trouble Code (DTC)
8. Read Diagnostic Trouble
Code (DTC)
A: OPERATION
1) Turn the ignition switch to ON.
2) Connect the ground terminal to diagnosis con-
nector terminal No. 1 in the instrument panel lower
cover area.3) Read the DTC by identifying the way airbag
warning light flashes.
The airbag warning light flashes a code corre-
sponding to the faulty parts.
The long segment (1.2 sec on) indicates a “ten”,
and the short segment (0.3 sec on) indicates a
“one”.
NOTE:
“List of Diagnostic Trouble Code (DTC)”
“Airbag Warning Light Failure”
4) Turn the ignition switch to OFF, and disconnect
the ground terminal from the diagnosis connector
terminal No 1.
5) Wind tape around the ground terminal and return
it to its original position.
(1) Diagnosis connector
(2) Ground terminal
AB-00136B821
34 562(2) (1)
(1) Example (3) Flashing code 21: (5) Sec
(2) Flashing code 12: (4) Flashing normal code:
(2) (1)
(3)
(4)ON
OFF
ON
OFF
ON
OFF(5)
(5)
(5) 10
1.2
10 10 10 101
11 110 11
1.2 1.2
0.6 0.60.3 0.3 0.3 1.20.3 0.31.2
0.3 0.3
AB-00137
Page 165 of 2870
AB-33
AIRBAG SYSTEM (DIAGNOSTIC)
Clear Memory Mode
10.Clear Memory Mode
A: OPERATION
1) Turn the ignition switch to ON.
2) Connect the ground terminal (ground, terminal
“A”) to diagnosis connector terminal No. 1 in the in-
strument panel lower cover area.
3) While the airbag warning light flashes, connect
another ground terminal (ground, terminal “B”) to
diagnosis connector terminal No. 2.
4) Once the memory is erased, the airbag warning
light returns to the normal flash rate (0.6 sec on).
The failure to recover the normal flash rate indi-
cates that trouble parts still remain. Having re-
paired such parts, erase the memory again and
confirm that the normal flash rate has returned.
5) When the memory has been cleared, disconnect
the ground terminal from the diagnosis connector.
6) Wind tape around the ground terminal and return
it to its original position.
(1) Diagnosis connector
(2) Ground terminal “B”
(3) Ground terminal “A”
AB-00138B821
34 562(3)(2)
(1)
Page 166 of 2870
AB-34
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Warning Light Failure
11.Airbag Warning Light Failure
A: AIRBAG WARNING LIGHT REMAINS ON.
DIAGNOSIS:
Airbag warning light unit is faulty.
Airbag control module to airbag warning light circuit is shorted or open.
Grounding circuit is faulty.
Airbag control module is faulty.
(AB1) and (B31) are not connected properly.
(AB3) is not connected properly to the airbag control module.
CAUTION:
Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground cable from battery, and wait more than 20 seconds before starting to work.
After replacing the airbag module, seat belt pretensioner, roll connector, control module or sensor,
reconnect each part and confirm that the airbag warning light operates properly.
When inspecting the airbag main harness, disconnect the airbag module connector of the driver
and passenger seats for safety reasons.
Page 167 of 2870
AB-35
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Warning Light Failure
1. LHD MODEL
WIRING DIAGRAM:
Step Check Yes No
1 CHECK POOR CONTACT IN CONNECTORS
(AB1) AND (B31).
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Remove the side sill cover. (Driver’s side)
3) Confirm that firm contact is secured
between connectors (AB1) and (B31).Is the poor contact in connec-
tors (AB1) and (B31)?Repair the body
harness or replace
the airbag main
harness with body
harness.Go to step 2.
AB-00739
12
34561
2345678910123456789101112131415161718192021222324252627282930
B31 i11AB3
i10
B:
C: i10
i11
AIRBAG
WARNING
LIGHTCOMBINATION
METERB9
B8
B10
NO.14
i3B38 28
i2B37 19
5
AIRBAG CONTROL MODULEAB3
B31
AB1
3
3
AIRBAG
CIRCUIT
E
BATTERY
1234567891011121314151617
1819202122232425262728
IGNITION
SWITCH
B: C:
Page 168 of 2870
AB-36
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Warning Light Failure
2 CHECK AIRBAG WARNING LIGHT.
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Connect the connector (1T) in test harness
T to body harness connector (B31).
3) Connect the connector (1M) in test harness
M to connector (2T) in test harness T.
4) Connect the battery ground cable and turn
the ignition switch to ON.
5) Connect the connectors, (3M) and (4M) in
test harness M.Is the airbag warning light
turned off?Go to step 4.Go to step 3.
3 CHECK BODY HARNESS.
Check the body harness.
N
OTE:
After problem has been eliminated, disconnect
the connectors (3M) and (4M).Is the anything unusual to body
harness? Repair the body
harness.Replace the com-
bination meter
printed circuit.
Meter Assembly.>
4 CHECK POOR CONTACT.
Confirm that firm contact is secured between
the airbag control module and the connector
(AB3).
tor (AB3)?Replace the airbag
main harness with
body harness or
replace the airbag
control module.
Module.>Go to step 5.
5 CHECK AIRBAG MAIN HARNESS.
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Connect the connector (AB1) to (B31).
3) Disconnect the connectors (AB2) and
(AB30).
4) Remove the glove box and disconnect the
connectors (AB4).
5) Disconnect the connector (AB3) from the
airbag control module, and connect the con-
nector (1R) in test harness R.
6) Connect the battery ground cable and turn
the ignition switch to ON.
7) Connect the connectors (5R) and (6R) in
test harness R.
N
OTE:
After problem has been eliminated, disconnect
the connectors (5R) and (6R).Is the airbag warning light
turned off?Go to step 6.Replace the airbag
main harness with
body harness.
6 CHECK GROUNDING CIRCUIT.
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Disconnect the connector (AB3) from the
airbag control module.
3) Connect the connector (1R) in test harness
R to body harness connector (AB3).
4) Measure the resistance between connector
(2R) in test harness R and the chassis ground.
Connector & terminal
(2R) No. 10 — Chassis ground:
(2R) No. 11 — Chassis ground: Is the resistance less than 10
Ω?Replace the airbag
control module.
Module.>Repair the body-
grounding circuit. Step Check Yes No
Page 169 of 2870
AB-37
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Warning Light Failure
2. RHD MODEL
WIRING DIAGRAM:
Step Check Yes No
1 CHECK POOR CONTACT IN CONNECTORS
(AB1) AND (B31).
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Remove the side sill cover. (Driver’s side)
3) Confirm that firm contact is secured
between connectors (AB1) and (B31).Is the poor contact in connec-
tors (AB1) and (B31)?Repair the body
harness or replace
the airbag main
harness with body
harness.Go to step 2.
AB-00740
12
34561
2345678910123456789101112131415161718192021222324252627282930
B31 i11AB3
i10
B:
C: i10
i11
AIRBAG
WARNING
LIGHTCOMBINATION
METERB9
B8
B10
NO.14
i3B38 20
10
16
AIRBAG CONTROL MODULEAB3
B31
AB1
1
3
AIRBAG
CIRCUIT
E
BATTERY
1234567891011121314151617
1819202122232425262728
IGNITION
SWITCH
Page 170 of 2870
AB-38
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Warning Light Failure
2 CHECK AIRBAG WARNING LIGHT.
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Connect the connector (1M) in test harness
M to body harness connector (B31).
3) Connect the battery ground cable and turn
the ignition switch to ON.
4) Connect the connectors, (3M) and (4M) in
test harness M.Is the airbag warning light
turned off?Go to step 4.Go to step 3.
3 CHECK BODY HARNESS.
Check the body harness.
N
OTE:
After problem has been eliminated, disconnect
the connectors (3M) and (4M).Is the anything unusual to body
harness?Repair the body
harness.Replace the com-
bination meter
printed circuit.
Meter Assembly.>
4 CHECK POOR CONTACT.
Confirm that firm contact is secured between
the airbag control module and the connector
(AB3).
tor (AB3)? Replace the airbag
main harness with
body harness or
replace the airbag
control module.
Module.>Go to step 5.
5 CHECK AIRBAG MAIN HARNESS.
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Connect the connector (AB1) to (B31).
3) Disconnect the connectors (AB21) and
(AB26).
4) Remove the glove box and disconnect the
connectors (AB4).
5) Disconnect the connector (AB3) from the
airbag control module, and connect the con-
nector (1R) in test harness R.
6) Connect the battery ground cable and turn
the ignition switch to ON.
7) Connect the connectors (5R) and (6R) in
test harness R.
N
OTE:
After problem has been eliminated, disconnect
the connectors (5R) and (6R).Is the airbag warning light
turned off? Go to step 6.Replace the airbag
main harness with
body harness.
6 CHECK GROUNDING CIRCUIT.
1) Turn the ignition switch to OFF, disconnect
the battery ground cable, and wait more than
20 seconds.
2) Disconnect the connector (AB3) from the
airbag control module.
3) Connect the connector (1R) in test harness
R to body harness connector (AB3).
4) Measure the resistance between connector
(2R) in test harness R and the chassis ground.
Connector & terminal
(2R) No. 10 — Chassis ground:
(2R) No. 11 — Chassis ground: Is the resistance less than 10
Ω?Replace the airbag
control module.
Module.>Repair the body-
grounding circuit. Step Check Yes No
Page 171 of 2870
AB-39
AIRBAG SYSTEM (DIAGNOSTIC)
Airbag Warning Light Failure
B: AIRBAG WARNING LIGHT REMAINS OFF.
DIAGNOSIS:
Fuse No. 14 (in fuse box) is blown.
Body harness circuit is open.
Airbag warning light is faulty.
Airbag main harness is faulty.
Airbag control module is faulty.
CAUTION:
Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground cable from battery, and wait more than 20 seconds before starting to work.
After replacing the airbag module, seat belt pretensioner, roll connector, control module or sensor,
reconnect each part and confirm that the airbag warning light operates properly.
When inspecting the airbag main harness, disconnect the airbag module connector of the driver
and passenger seats for safety reasons.
1. LHD MODEL
WIRING DIAGRAM:
AB-00739
12
34561
2345678910123456789101112131415161718192021222324252627282930
B31 i11AB3
i10
B:
C: i10
i11
AIRBAG
WARNING
LIGHTCOMBINATION
METERB9
B8
B10
NO.14
i3B38 28
i2B37 19
5
AIRBAG CONTROL MODULEAB3
B31
AB1
3
3
AIRBAG
CIRCUIT
E
BATTERY
1234567891011121314151617
1819202122232425262728
IGNITION
SWITCH
B: C: