brake SUBARU FORESTER 2004 Service Repair Manual

LI-8
LIGHTING SYSTEM
Stop Light System
7. Stop Light System
A: WIRING DIAGRAM
1. STOP LIGHT
System.>
B: INSPECTION
1. STOP LIGHT SWITCH
Measure the resistance between stop light switch
terminals.
(A) Without cruise control
(B) With cruise control
Switch position Terminal No. Standard
When brake pedal
is depressed1 and 2:
Without cruise
control
2 and 3:
With cruise controlLess than 1 Ω
When brake pedal
is releasedMore than 1 MΩ
3 4
1 2
1 2
LI-00064
(A)
(B)

IDI-2
INSTRUMENTATION/DRIVER INFO
General Description
1. General Description
A: SPECIFICATION
B: CAUTION
 Be careful not to damage meters and instrument panel.
 Be careful not to damage meter glasses.
 Make sure that electrical connector is connected securely.
 After installation, make sure that each meter operates normally.
 Use gloves to avoid damage and getting fingerprints on the glass surface and meter surfaces.
 Do not apply excessive force to the printed circuit.
 Do not drop or otherwise apply impact.
C: PREPARATION TOOL
1. GENERAL TOOL
Combination meterSpeedometer Electric pulse type
Temperature gauge Cross coil type
Fuel gauge Cross coil type
Tachometer Electric pulse type
Turn signal indicator light 14 V — 2 W
Charge indicator light 14 V — 1.4 W
Oil pressure indicator light LED
ABS warning light 14 V — 1.4 W
Malfunction indicator light LED
HI-beam indicator light 14 V — 2 W
Door open warning light LED
Seat belt warning light LED
Brake fluid and parking brake warning
light14 V — 2 W
FWD indicator light LED
AIRBAG warning light LED
Meter illumination light 14 V — 3.4 W, 14 V — 2 W
AT OIL TEMP. warning light LED
LO indicator light LED
HOLD indicator light LED
Immobilizer indicator light LED
Rear differential oil temperature warn-
ing light14 V — 2 W
Cruise indicator light 14 V — 1.4 W
Rear fog light indicator light 14 V — 2 W
POWER indicator light 14 V — 1.4 W
Low fuel warning light LED
AT select lever position indicator light 14 V — 100 mA
LCD back light 14 V — 1.4 W
TOOL NAME REMARKS
Circuit tester Used for measuring resistance and voltage.

IDI-12
INSTRUMENTATION/DRIVER INFO
Combination Meter Assembly
1. BULB REPLACEMENT
D: ASSEMBLY
Assemble in the reverse order of disassembly.
(1) Charge warning
(2) Tachometer
(3) Speedometer and tachometer
(4) Rear fog light indicator light
(5) HI-beam indicator
(6) Turn signal indicator RH
(7) Speedometer
(8) Turn signal indicator LH
(9) Cruise indicator light or rear differential oil tem-
perature warning light
(10) Brake warning
(11) ABS warning
(12) AT power mode indicator light
(13) Fuel gauge
(14) Temperature gauge
(15) LCD (Outside temperature indicator, Odometer
and tripmeter)
IDI00024(1) (2)(3)(5)
(6)
(7)(8)
(9)
(10)
(11)
(13)
(14)
(15)
(4)
(12)

EI-42
EXTERIOR/INTERIOR TRIM
Instrument Panel Assembly
6) Loosen the four instrument panel installation bolts.
7) Remove the driver’s and passenger’s airbag mod-
ule. Module.> Airbag Module.>
8) Loosen the steering beam installation bolts.
9) Loosen the brake pedal installation bolts. to BR-50, REMOVAL, Brake Pedal.>
10) Remove two clips from the edge of instrument
panel assembly.
11) Remove the instrument panel assembly.
CAUTION:
Do not disconnect the connector by pulling har-
ness.
NOTE:
 If necessary, make matching marks for easy re-
assembly.
 When storing the removed instrument panel, place it
standing up on the floor.B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
 Be careful not to snag the harness.
 Make sure to connect the harness connector.
NOTE:
When setting the instrument panel into position, push
the hook into grommet (A) on the body panel.
EI-00066
EI-00068
EI-00069
(A)
(A)(A)

CRUISE CONTROL SYSTEM
CC
Page
1. General Description ....................................................................................2
2. Actuator .......................................................................................................5
3. Cruise Control Module ................................................................................7
4. Cruise Control Main Switch .........................................................................8
5. Cruise Control Command Switch ................................................................9
6. Stop and Brake Switch ..............................................................................10
7. Clutch Switch ............................................................................................11
8. Inhibitor Switch (AT model) .......................................................................12
9. Neutral Position Switch (MT model) ..........................................................13

CC-2
CRUISE CONTROL SYSTEM
General Description
1. General Description
A: COMPONENT
1. EXCEPT 2.5 L TURBO MODEL
NOTE:
Electrical component location are for LHD vehicles. Cruise control actuator and cruise control module loca-
tion for RHD vehicles are symmetrically opposite.
(1)(2)
(3)
(4)
(5)
(6)
(7)
CC-00001
(1) Actuator (4) Cruise control main switch (7) Cruise control module
(2) Inhibitor switch (AT model) (5) Clutch switch (MT model)
(3) Cruise control command switch (6) Stop and brake switch

CC-3
CRUISE CONTROL SYSTEM
General Description
2. 2.5 L TURBO MODEL
(1)
(2)
(3)
(4) (6)(7)
CC-00262 (5)
(1) Inhibitor switch (AT model) (4) Clutch switch (MT model) (7) Neutral position switch (MT
model)
(2) Cruise control command switch (5) Stop and brake switch
(3) Cruise control main switch (6) Engine control module

CC-10
CRUISE CONTROL SYSTEM
Stop and Brake Switch
6. Stop and Brake Switch
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Disconnect the connector from stop and brake
switch, and then remove the switch. 54, REMOVAL, Stop Light Switch.>
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the brake switch (A) and stop light switch
(B) resistance.
If NG, replace the stop and brake switch.
Switch Pedal Terminal No. Standard
BrakeReleased 1 and 4 Less than 1 Ω
Depressed 1 and 4 More than 1 MΩ
Stop lightReleased 2 and 3 More than 1 MΩ
Depressed 2 and 3 Less than 1 Ω
CC-00022
1234
(A)
(B)
3 2 14

CC(H4SO)-3
CRUISE CONTROL SYSTEM (DIAGNOSTIC)
Basic Diagnostic Procedure
9 CHECK CRUISE CONTROL RELEASE OP-
ERATION.
Check the cruise control release operation.Is the cruise control released
after brake pedal has been
depressed?Go to step 10.Go to symptom 7.
CC(H4SO)-11,
SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.>
10 CHECK CRUISE CONTROL RELEASE OP-
ERATION.
Check the cruise control release operation. Is the cruise control released
after clutch pedal has been
depressed? (MT model) Finish the diag-
nostics. Go to symptom 8.
CC(H4SO)-11,
SYMPTOM
CHART, Diagnos-
tic Procedure with
Symptom.> Step Check Yes No

CC(H4SO)-6
CRUISE CONTROL SYSTEM (DIAGNOSTIC)
Electrical Components Location
3. Electrical Components Location
A: LOCATION
(1) Actuator (4) Cruise control main switch (7) Cruise control module
(2) Inhibitor switch (AT model) (5) Clutch switch (MT model)
(3) Cruise control command switch (6) Stop and brake switch
(1)(2)
(3)
(4)
(5)
(6)
(7)
CC-00001