transmi SUBARU FORESTER 2012 SH / 3.G Repair Manual

9-2In case of emergency
If you park your vehicle in
case of an emergency
The hazard warning flasher should be
used during the daytime and nighttime to
warn other drivers when you have to park
your vehicle under emergency conditions.
Avoid stopping on the road. It is best to
safely pull off the road if a problem occurs.
The hazard warning flasher can be acti-
vated regardless of the ignition switchposition.
Turn on the hazard warning flasher by
pushing the hazard warning flasher
switch. Turn it off by pushing the switch again. NOTE
When the hazard warning flasher is on,
the turn signals do not work.
Temporary spare tire (if
equipped)
WARNING
When a spare tire is mounted or a
wheel rim is replaced without the
original pressure sensor/transmitter
being transferred, the low tire pres-
sure warning light will illuminate
steadily after blinking for approxi-
mately one minute. This indicates
the tire pressure monitoring system
(TPMS) is unable to monitor all four
road wheels. Contact your SUBARU
dealer as soon as possible for tire
and sensor replacement and/or sys-
tem resetting.
CAUTION
Never use any temporary spare tire
other than the original. Using other
sizes may result in severe mechan-
ical damage to the drive train of yourvehicle.
The temporary spare tire is smaller and
lighter than a conventional tire and is
designed for emergency use only. Re-
move the temporary spare tire and re-

install the conventional tire as soon as possible.
Check the inflation pressure of the tem-
porary spare tire periodically to keep the
tire ready for use. The correct pressure is
60 psi (420 kPa, 4.2 kg/cm
2).
When using the temporary spare tire, note
the following. . Do not exceed 50 mph (80 km/h).
. Do not put a tire chain on the temporary
spare tire. Because of the smaller tire size,
a tire chain will not fit properly. . Do not use two or more temporary
spare tires at the same time.. Do not drive over obstacles. This tire
has a smaller diameter, so road clearance
is reduced.
1) Tread wear indicator bar
2) Indicator location mark
. When the wear indicator appears on
the tread, replace the tire. . The temporary spare tire must be used
only on a rear wheel. If a front wheel tire
gets punctured, replace the wheel with a
rear wheel and install the temporary spare
tire in place of the removed rear wheel. &
Precautions for AWD models
with automatic transmission
Your vehicle is equipped with the AWD
(All-Wheel Drive) system. In addition, if
your vehicle is an AT model, before driving
your vehicle with the temporary spare tire,
deactivate the AWD capability of the
vehicle as follows.
1. Turn the ignition switch to the “LOCK ”
position.
2. Pull any one spare fuse out of the
spare fuse holder at the back side of the
main fuse box cover in the engine
compartment. You may use any one fuse
in the spare fuse holder. In case of emergency
9-3
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9-10In case of emergency
it with a spare tire as soon as possible.
When a spare tire is mounted or a
wheel rim is replaced without the
original pressure sensor/transmitter
being transferred, the low tire pres-
sure warning light will illuminate
steadily after blinking for approxi-
mately one minute. This indicates
the TPMS is unable to monitor all
four road wheels. Contact your
SUBARU dealer as soon as possible
for tire and sensor replacement and/
or system resetting.
Do not inject any tire liquid or
aerosol tire sealant into the tires,
as this may cause a malfunction of
the tire pressure sensors.
If the light illuminates steadily after
blinking for approximately one min-
ute, promptly contact a SUBARU
dealer to have the system inspected. Jump starting
WARNING
. Battery fluid is SULFURIC ACID.
Do not let it come in contact with
the eyes, skin, clothing or thevehicle.
If battery fluid gets on you,
thoroughly flush the exposed
area with water immediately. Get
medical help if the fluid has
entered your eyes.
If battery fluid is accidentally
swallowed, immediately drink a
large amount of milk or water,
and obtain immediate medicalhelp.
Keep everyone including chil-
dren away from the battery.
. The gas generated by a battery
explodes if a flame or spark is
brought near it. Do not smoke or
light a match while jump starting.
. Never attempt jump starting if the
discharged battery is frozen. It
could cause the battery to burst
or explode.
. Whenever working on or around
a battery, always wear suitable eye protectors, and remove metal
objects such as rings, bands or
other metal jewelry.
. Be sure the jumper cables and
clamps on them do not have
loose or missing insulation.
Do not jump start unless cables
in suitable condition are avail-able.
. A running engine can be danger-
ous. Keep your fingers, hands,
clothing, hair and tools away
from the cooling fan, belts and
any other moving engine parts.
Removing rings, watches and
ties is advisable.
. Jump starting is dangerous if it
done incorrectly. If you are un-
sure about the proper procedure
for jump starting, consult a com-
petent mechanic.
When your vehicle does not start due to a
run down (discharged) battery, the vehicle
may be jump started by connecting your
battery to another battery (called the
booster battery) with jumper cables.

&Using a flat-bed truck
This is the best way to transport your
vehicle. Use the following procedures to
ensure safe transportation.
1. Shift the select lever into the “P ”
position for automatic transmission mod-
els or “1st ”for manual transmission
models.
2. Pull up the parking brake lever firmly.
3. Secure the vehicle onto the carrier
properly with safety chains. Each safety
chain should be equally tightened and
care must be taken not to pull the chains
so tightly that the suspension bottoms out.
CAUTION
If your vehicle has a front under-
spoiler and rear underspoiler (if
equipped), be careful not to scrape
them when placing the vehicle on
the carrier and when removing the
vehicle from the carrier.
& Towing with all wheels on the ground
1. Release the parking brake and put the
transmission in neutral.
2. The ignition switch should be in the “Acc ”position while the vehicle is being
towed.
3. Take up slack in the towline slowly to
prevent damage to the vehicle.
WARNING
. Never turn the ignition switch to
the “LOCK ”position while the
vehicle is being towed because
the steering wheel and the direc-
tion of the wheels will be locked.
. Remember that the brake booster
and power steering do not func-
tion when the engine is not
running. Because the engine is
turned off, it will take greater
effort to operate the brake pedal
and steering wheel.
CAUTION
. If transmission failure occurs,
transport your vehicle on a flat-
bed truck.
. Do not run the engine while being
towed using this method. Trans-
mission damage could result if
the vehicle is towed with the
engine running.
. For models with automatic trans-
mission, the traveling speed
must be limited to less than 20
mph (30 km/h) and the traveling
distance to less than 31 miles (50
km). For greater speeds and In case of emergency
9-17
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Maintenance schedule....................................... 11-3
Maintenance precautions ................................... 11-3
Before checking or servicing in the engine compartment .................................................... 11-4
When checking or servicing in the engine compartment (non-turbo models) ...................... 11-4
When checking or servicing in the engine compartment while the engine is running .......... 11-5
Engine hood ....................................................... 11-5
Engine compartment overview .......................... 11-7
Non-turbo models .............................................. 11-7
Turbo models ..................................................... 11-8
Engine oil ............................................................ 11-9
Checking the oil level ......................................... 11-9
Changing the oil and oil filter ............................ 11-11
Recommended grade and viscosity .................. 11-13
Synthetic oil ..................................................... 11-13
Cooling system ................................................ 11-13
Cooling fan, hose and connections ................... 11-14
Engine coolant ................................................. 11-14
Air cleaner element .......................................... 11-15
Replacing the air cleaner element ..................... 11-15
Spark plugs ...................................................... 11-17
Drive belts ........................................................ 11-18
Turbo models ................................................... 11-18
Non-turbo models ............................................ 11-18
Manual transmission oil .................................. 11-19
Checking the oil level ....................................... 11-19
Recommended grade and viscosity .................. 11-19Automatic transmission fluid
.......................... 11-20
Checking the fluid level .................................... 11-20
Recommended fluid ......................................... 11-21
Front differential gear oil (AT models) ........... 11-21
Checking the oil level ...................................... 11-21
Recommended grade and viscosity .................. 11-22
Rear differential gear oil .................................. 11-22
Recommended grade and viscosity .................. 11-22
Power steering fluid ........................................ 11-22
Checking the fluid level .................................... 11-22
Recommended fluid ......................................... 11-23
Brake fluid ........................................................ 11-23
Checking the fluid level .................................... 11-23
Recommended brake fluid ............................... 11-24
Clutch fluid (MT models) ................................. 11-24
Checking the fluid level .................................... 11-24
Recommended clutch fluid ............................... 11-25
Brake booster .................................................. 11-25
Brake pedal ...................................................... 11-26
Checking the brake pedal free play .................. 11-26
Checking the brake pedal reserve distance....... 11-26
Clutch pedal (MT models) ............................... 11-27
Checking the clutch function ............................ 11-27
Checking the clutch pedal free play .................. 11-27
Hill start assist system (MT models) .............. 11-27
Replacement of brake pad and lining ............ 11-28
Breaking-in of new brake pads and linings ....... 11-28
Parking brake stroke ....................................... 11-29
Maintenance and service
11

Maintenance schedule
The scheduled maintenance items re-
quired to be serviced at regular intervals
are shown in the“Warranty and Main-
tenance Booklet ”.
For details of your maintenance schedule,
read the separate “Warranty and Main-
tenance Booklet ”. Maintenance precautions
When maintenance and service are re-
quired, it is recommended that all work be
done by an authorized SUBARU dealer.
If you perform maintenance and service
by yourself, you should familiarize yourself
with the information provided in this
section on general maintenance and
service for your SUBARU.
Incorrect or incomplete service could
cause improper or unsafe vehicle opera-
tion. Any problems caused by improper
maintenance and service performed by
you are not eligible for warranty coverage.
WARNING
. Testing of an All-Wheel Drive
vehicle must NEVER be per-
formed on a single two-wheel
dynamometer or similar appara-
tus. Attempting to do so will
result in transmission damage
and in uncontrolled vehicle
movement and may cause an
accident or injuries to persons
nearby.
. Always select a safe area when
performing maintenance on yourvehicle. .
Always be very careful to avoid
injury when working on the vehi-
cle. Remember that some of the
materials in the vehicle may be
hazardous if improperly used or
handled, for example, batteryacid.
. Your vehicle should only be ser-
viced by persons fully competent
to do so. Serious personal injury
may result to persons not experi-
enced in servicing vehicles.
. Always use the proper tools and
make certain that they are wellmaintained.
. Never get under the vehicle sup-
ported only by a jack. Always use
safety stands to support thevehicle.
. Never keep the engine running in
a poorly ventilated area, such as
a garage or other closed areas.
. Do not smoke or allow open
flames around the fuel or battery.
This will cause a fire.
. Because the fuel system is under
pressure, replacement of the fuel
filter should be performed only
by your SUBARU dealer.
. Wear adequate eye protection to Maintenance and service
11-3
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Engine compartment overview &Non-turbo models1) Power steering fluid reservoir (page 11-
22)
2) Manual transmission oil level gauge (MT) (page 11-19) or Differential gear oil level
gauge (AT) (page 11-21)
3) Clutch fluid reservoir (page 11-24)
4) Automatic transmission fluid level gauge (page 11-20)
5) Brake fluid reservoir (page 11-23)
6) Fuse box (page 11-44)
7) Battery (page 11-43)
8) Windshield washer tank (page 11-37)
9) Engine oil filler cap (page 11-9)
10) Engine coolant reservoir (page 11-14)
11) Radiator cap (page 11-14)
12) Engine oil filter (page 11-11)
13) Engine oil level gauge (page 11-9)
14) Air cleaner case (page 11-15) Maintenance and service
11-7
– CONTINUED –

11-8Maintenance and service
& Turbo models
1) Power steering fluid reservoir
(page 11-22)
2) Differential gear oil level gauge (AT) (page 11-21)
3) Automatic transmission fluid level gauge (page 11-20)
4) Brake fluid reservoir (page 11-23)
5) Fuse box (page 11-44)
6) Battery (page 11-43)
7) Windshield washer tank (page 11-37)
8) Engine oil filler cap (page 11-9)
9) Engine coolant reservoir (page 11-14)
10) Engine oil level gauge (page 11-9)
11) Radiator cap (page 11-14)
12) Air cleaner case (page 11-15)

Manual transmission oil &Checking the oil level
1) Yellow handle
Check the oil level monthly.
1. Park the vehicle on a level surface and
stop the engine.
2. Pull out the level gauge, wipe it clean,
and insert it again.
1) Full level
2) Low level
3. Pull out the level gauge again and
check the oil level on it. If it is below the
low level, add oil through the level gauge
hole to bring the level up to the full level.
CAUTION
Be careful not to spill manual trans-
mission oil when adding it. If oil
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or a
fire. If oil gets on the exhaust pipe,
be sure to wipe it off. &
Recommended grade and viscosity
Each oil manufacturer has its own base
oils and additives. Never use different
brands together. For details, refer to“ Manual transmission, front differential
and rear differential gear oil ”F 12-8.
Maintenance and service
11-19

11-20Maintenance and service
Automatic transmission fluid &Checking the fluid level
The automatic transmission fluid expands
largely as its temperature rises; the fluid
level differs according to fluid temperature.
Therefore, there are two different scales
for checking the level of hot fluid and cold
fluid on the level gauge.
Though the fluid level can be checked
without warming up the fluid on the“ COLD ”range, it is recommended to
check the fluid level when the fluid is at
operating temperature. ! Checking the fluid level when the
fluid is hot
1. Drive the vehicle several miles to raise
the temperature of the transmission fluid
up to normal operating temperature; 158
to 176 8F (70 to 80 8C) is normal.
2. Park the vehicle on a level surface and
set the parking brake.
3. First shift the select lever in each
position. Then shift it in the “P ” position,
and run the engine at idling speed.
1) Yellow handle
1) HOT range
2) COLD range
3) Full level
4) Low level
4. Pull out the level gauge and check the fluid level on the gauge. If it is below the
low level on the
“HOT ”range, add the
recommended automatic transmission
fluid up to the full level.
NOTE
Do not fill the automatic transmission
fluid over the full level. ! Checking the fluid level when the
fluid is cold
When the fluid level has to be checked
without time to warm up the automatic
transmission, check that the fluid level is
between the low level and full level on the“ COLD ”range. If it is below that range,
add fluid up to the full level. Be careful not
to overfill.
CAUTION
Be careful not to spill automatic
transmission fluid when adding it.
If automatic transmission fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or a
fire. If automatic transmission fluid
gets on the exhaust pipe, be sure to
wipe it off.