maintenance SUBARU IMPREZA 2002 2.G User Guide

9
9-1
– CONTINUED –
If you park your vehicle in case of
an emergency 9-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temporary spare tire (if equipped) 9-3 . . . . . . . . . . . .
Flat tires 9-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing a flat tire 9-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump starting 9-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to jump start 9-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine overheating 9-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If steam is coming from the engine compartment 9-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If no steam is coming from the engine compartment 9-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing 9-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing and tie-down eyes 9-16 . . . . . . . . . . . . . . . . . . . . . . .
Using a flat-bed truck 9-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing with all wheels on the ground 9-19 . . . . . . . . .
Maintenance tools 9-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack and jack handle 9-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In case of emergency

In case of emergency
9-20
CAUTION
If transmission failure occurs, transport
your vehicle on a flat-bed truck. Do not run the engine while being towed in
this method. Transmission damage could re- sult if the vehicle is towed with engine run-ning. For vehicles with automatic transmission,
the traveling speed must be limited to less than 20 mph (30 km/h) and the traveling dis- tance to less than 31 miles (50 km). Forgreater speeds and distances, transport your
vehicle on a flat-bed truck. Maintenance tools
HG9010AA
Your vehicle is equipped with the following mainte-
nance tools:
Wheel cover remover (vehicles with wheel covers)
Screwdriver
Towing eye
Wheel nut wrench

Appearance care
10-4
Corrosion protection
Your SUBARU has been designed and built to resist
corrosion. Special materials and protective finishes
have been used on most parts of the vehicle to help
maintain fine appearance, strength, and reliable op- eration. Most common causes of corrosion
The most common causes of corrosion are:
1. The accumulation of moisture retaining dirt and
debris in body panel sections, cavities, and other
areas.
2. Damage to paint and other protective coatings caused by gravel and stone chips or minor acci- dents.
Corrosion is accelerated on the vehicle when:
1. It is exposed to road salt or dust control chemi-
cals, or used in coastal areas where there is more
salt in the air, or in areas where there is considerable industrial pollution.
2. It is driven in areas of high humidity, especially
when temperatures range just above freezing.
3. Dampness in certain parts of the vehicle remains
for a long time, even though other parts of the ve-
hicle may be dry. 4. High temperatures will cause corrosion to parts
of the vehicle which cannot dry quickly due to lack
of proper ventilation.
To help prevent corrosion
Wash the vehicle frequently. If you drive on salted
roads in the winter or if you live in a coastal area,
you should flush the underbody with fresh water fre-
quently.
After the winter has ended, it is recommended that
the underbody be given a very thorough washing.
Before the beginning of winter, check the condition of underbody components, such as the exhaust sys- tem, fuel and brake lines, brake cables, suspension, steering system, floor pan, and fenders. If any of
them are found to be rusted, they should be given
an appropriate rust prevention treatment or should
be replaced. Contact your SUBARU dealer to per-
form this kind of maintenance and treatment if you need assistance. Repair chips and scratches in the paint as soon as you find them.
Check the interior of the vehicle for water and dirt
accumulation under the floor mats because that
could cause corrosion. Occasionally check under

11
11-1
– CONTINUED –
Maintenance schedule 11-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance precautions 11-3 . . . . . . . . . . . . . . . . . . . . . . . .
Engine hood 11-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine compartment overview 11-7 . . . . . . . . . . . . . . . . .
2.5 liter model 11-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.0 liter (Turbo) model 11-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil 11-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the oil and oil filter 11-10 . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-11 . . . . . . . . . . .
Recommended grade and viscosity under
severe driving conditions 11-13 . . . . . . . . . . . . . . . . . . . . . .
Cooling system 11-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hose and connections 11-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine coolant 11-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air cleaner element 11-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the air cleaner element 11-18 . . . . . . . . . . . . . .
Spark plugs 11-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended spark plugs 11-21 . . . . . . . . . . . . . . . . . . . . .
Drive belts 11-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual transmission oil 11-23 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the oil level 11-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-24 . . . . . . . . . . .
Automatic transmission fluid 11-24 . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-24 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front differential gear oil (AT vehicles) 11-26 . . . . . Checking the oil level 11-26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-26 . . . . . . . . . . .
Rear differential gear oil 11-27 . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the gear oil level 11-27 . . . . . . . . . . . . . . . . . . . . . . .
Recommended grade and viscosity 11-28 . . . . . . . . . . .
Power steering fluid 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-29 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended fluid 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake fluid 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-30 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended brake fluid 11-31 . . . . . . . . . . . . . . . . . . . . . . .
Clutch fluid (MT vehicles) 11-31 . . . . . . . . . . . . . . . . . . . . . . . .
Checking the fluid level 11-31 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended clutch fluid 11-32 . . . . . . . . . . . . . . . . . . . . . .
Brake booster 11-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake pedal 11-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the brake pedal free play 11-33 . . . . . . . . . . . .
Checking the brake pedal reserve distance 11-34 . .
Clutch pedal (MT vehicles) 11-34 . . . . . . . . . . . . . . . . . . . . . .
Checking the clutch function 11-34 . . . . . . . . . . . . . . . . . . . .
Checking the clutch pedal free play 11-35 . . . . . . . . . . .
Replacement of brake pad and lining 11-35 . . . . . . . .
Breaking-in of new brake pads and linings 11-36 . . .
Parking brake stroke 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and wheels 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Types of tires 11-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire inspection 11-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire pressures and wear 11-38 . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and service

Maintenance and service
11-2
Wheel balance 11-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wear indicators 11-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire rotation 11-42
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire replacement 11-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel replacement 11-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel covers 11-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aluminum wheels (If equipped) 11-45 . . . . . . . . . . . . . . . .
Windshield washer fluid 11-46 . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement of windshield wiper blades 11-47 . .
Battery 11-50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 11-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main fuse 11-53
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation of accessories 11-54 . . . . . . . . . . . . . . . . . . . . . . .
Replacing bulbs 11-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight 11-56
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front turn signal light and parking light 11-58 . . . . . .
Front fog light (if equipped) 11-61 . . . . . . . . . . . . . . . . . . . . .
Front side marker light 11-62 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear combination lights 11-63 . . . . . . . . . . . . . . . . . . . . . . . . . .
License plate light 11-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Room light, spot light and cargo area light 11-66 . . .
Trunk light 11-67
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High mount stop light 11-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and service
11-3
– CONTINUED –
Maintenance schedule
The scheduled maintenance items required to be
serviced at regular intervals are shown in the “War-
ranty and Maintenance Booklet ”.
For details of your maintenance schedule, read theseparate “Warranty and Maintenance Booklet ”.Maintenance precautions
When maintenance and service are required, it is
recommended that all work be done by an autho-
rized SUBARU dealer.
If you perform maintenance and service by yourself,
you should familiarize yourself with the information
provided in this section on general maintenance andservice for your SUBARU.
Incorrect or incomplete service could cause
improper or unsafe vehicle operation. Any problems
caused by improper maintenance and service per-
formed by you are not eligible for warranty cover-age.
WARNING

Testing of an All-Wheel Drive vehicle must
NEVER be performed on a single two-wheel
dynamometer or similar apparatus. Attempt-ing to do so will result in transmission dam-age and in uncontrolled vehicle movement and may cause an accident or injuries to per-
sons nearby. Always select a safe area when performing
maintenance on your vehicle.

Maintenance and service
11-4
Always be very careful to avoid injury when
working on the vehicle. Remember that some of the materials in the vehicle may be hazard-
ous if improperly used or handled, for exam-ple, battery acid. Your vehicle should only be serviced by per-
sons fully competent to do so. Serious per-sonal injury may result to persons not experi-enced in servicing vehicles. Always use the proper tools and make cer-
tain that they are well maintained. Never get under the vehicle supported only
by a jack. Always use a safety stands to sup-port the vehicle. Never keep the engine running in a poorly
ventilated area, such as a garage or other
closed areas. Do not smoke or allow open flames around
the fuel or battery. This will cause a fire. Because the fuel system is under pressure,
replacement of the fuel filter should be per-
formed only by your SUBARU dealer. Ensure your eyes are free of oil and fluid, as
they can be harmful to your eyes. If you get one in your eyes, wash your eyes with clean
water. For your safety, you are wise to weareye protection.
Do not tamper with the wiring of the SRS
airbag system or seatbelt pretensioner sys-tem, or attempt to take its connectors apart,as that may activate the system or it can ren-der it inoperative. The wiring and connectorsof these systems are yellow for easy identifi- cation. NEVER use a circuit tester for these wiring. If your SRS airbag or seatbelt pretensionerneeds service, consult your nearest SUBARU
dealer. Before checking or servicing in the
engine compartment
Always stop the engine and set the parking
brake firmly to prevent the vehicle from mov- ing. Always let the engine cool down. Engine
parts become very hot when the engine is run-
ning and remain hot for some time after theengine is stopped. Do not spill engine oil, engine coolant, brake
fluid or any other fluid on hot engine compo-nents. This may cause a fire. Always remove the key from the ignition
switch. When the ignition switch is in the

Maintenance and service
11-5
– CONTINUED –
“ON” position, the cooling fan may operate
suddenly even when the engine is stopped. When you do checking or servicing in the engine compartment whilethe engine is running
A running engine can be dangerous. Keep your fingers, hands, clothing, hair and toolsaway from the cooling fan, belts and any other
moving engine parts. Removing rings, watches and ties is advisable. Engine hood
To open the hood:
HBB001BA
1. Pull the hood release knob under the instrument panel.

Maintenance and service
11-6
HGB000BA
2. Release the secondary hood release located
under the front grille by moving the lever toward theleft.
HBB003BA
Lift up the hood, release the hood prop from its
retainer and put the end of the hood prop into theslot in the hood.
To close the hood:
1. Lift the hood slightly and remove the hood prop
from the slot in the hood and return the prop to its
retainer.
2. Lower the hood until it approaches about 6 in.
(15 cm) from the closed position and let it drop.
3. After closing the hood, be sure the hood is
securely locked.
If this does not close the hood, release it from a
slightly higher position. Do not push the hood forci-
bly to close it. It could deform the metal.
WARNING
Always check that the hood is properly locked before you start driving. If it is not, it might flyopen while the vehicle is moving and block
your view, which may cause an accident and
serious bodily injury.

Maintenance and service
11-7
– CONTINUED –
Engine compartment overview 2.5 liter model
HGB004BB
1) Manual transmission oil level gauge
(MT) (page 11-23) or Differential
gear oil level gauge (AT) (page 11-26)
2) Air cleaner element (page 11-18)
3) Clutch fluid reservoir (page 11-31)
4) Automatic transmission fluid level gauge (page 11-24)
5) Brake fluid reservoir (page 11-30)
6) Windshield washer tank (page
11-46)
7) Fuse box (page 11-51)
8) Battery (page 11-50)
9) Engine oil filler cap (page 11-9)
10) Engine coolant reservoir (page 11-14)
11) Radiator cap (page 11-14)
12) Engine oil level gauge (page 11-9)
13) Power steering fluid reservoir (page 11-29)