boot SUBARU LEGACY 1995 Service Manual PDF

2. Console box
B5M0021A

1Shift boot


2Front cover (MT)


3Front cover (AT)


4Console cover


5Strip


6Lock


7Lid

8Hinge


9Arm


10Ash tray ASSY


11Console pocket


12Console BRKT


13Console box
4
5-4COMPONENT PARTS
2. Console box

3. Spark Plug
A: REMOVAL AND INSTALLATION
CAUTION:
All spark plugs installed on an engine, must be of the
same heat range.
Spark plug:
CHAMPION: RC10YC4
(Alternate)
NGK: BKR6E-11
NIPPONDENSO: K20PR-U11
1) Remove spark plug cords by pulling boot, not cord itself.
2) Remove spark plugs.
3) When installing spark plugs on cylinder head, use spark
plug wrench.
Tightening torque (Spark plug):
20.6±2.9 N⋅m (2.10±0.30 kg-m, 15.19±2.14 ft-lb)
CAUTION:
The above torque should be only applied to new spark
plugs without oil on their threads.
In case their threads are lubricated, the torque should
be reduced by approximately 1/3 of the specified
torque in order to avoid their over-stressing.
4) Connect spark plug cords.
G6M0086
B: INSPECTION
Check electrodes and inner and outer porcelain of plugs,
noting the type of deposits and the degree of electrode
erosion.
G6M0087
1) Normal
Brown to grayish-tan deposits and slight electrode wear
indicate correct spark plug heat range.
22
6-1SERVICE PROCEDURE
3. Spark Plug

B6M0070A
4. DOOR SWITCH
1) Remove rubber boot of door switch.
2) Remove screw which secures door switch to body.
3) Remove door switch while disconnecting connector.
5. TRUNK ROOM LIGHT SWITCH (SEDAN)
Refer to 5-1 [W2A3] as for removal and installation of trunk
room light switch which is installed in trunk lid lock.
6. LUGGAGE ROOM LIGHT SWITCH (WAGON)
Refer to 5-2 [W3A2] as for removal and installation of lug-
gage room light switch which is installed in rear gate lock.
B6M0071
B: INSPECTION
1. DOOR SWITCH
Move switch and check continuity between terminal of door
switch and switch body.
Switch position Terminal Switch body
Open (ON)
Push in (OFF)
B6M0072A
2. TRUNK ROOM LIGHT SWITCH (SEDAN)
Move switch and check continuity between terminals of
trunk room light switch.
Terminal
Switch position12
Open (ON)
Push in (OFF)
B6M0073A
3. LUGGAGE ROOM LIGHT SWITCH (WAGON)
Move switch and check continuity between terminals of
luggage room light switch.
Terminal
Switch position12
Open (ON)
Push in (OFF)
21
6-2SERVICE PROCEDURE
8. Room Light and Door Switch

3) Remove door lock actuator assembly. [W2A7].>
4) Installation is in the reverse order of removal.
Rear Gate (WAGON)
1) Remove rear gate trim panel.
2) Disconnect rod from rear gate latch assembly.
3) Disconnect rear gate switch connector and power door
lock actuator connector.
4) Remove bolts which secure power door lock actuator.
5) Remove bolts which secure latch.
6) Remove latch and actuator assembly.
7) Installation is in the reverse order of removal.
B6M0070A
6. DOOR SWITCH
1) Remove rubber boot of door switch.
2) Remove screw which secures door switch to body.
3) Remove door switch while disconnecting connector.
B6M0371A
7. TRUNK LID SWITCH (SEDAN)
NOTE:
The trunk lid switch is united with the trunk lid lock.
1) Remove trunk rear trim.
2) Disconnect connector of trunk switch (combined with
trunk room light switch).
3) Put matching mark on the trunk lid lock and vehicle
body before removal.
4) Remove bolts, then remove trunk lid lock from vehicle
body.
5) Installation is in the reverse order of removal.
NOTE:
Ensure that matching mark is aligned between trunk lid
lock and vehicle body.
53
6-2SERVICE PROCEDURE
22. Security System

B4M0585A
4) Measure resistance between A.B.S. control module
connector and body.
TROUBLE CODE / Connector & terminal:
21 / (P3) No. 23—body
23 / (P3) No. 22—body
25 / (P3) No. 24—body
27 / (P3) No. 8—body
Specified resistance: 1 MΩ, min.
B4M0586A
5) Turn ignition switch ON.
6) Measure voltage between A.B.S. control module con-
nector and body.
TROUBLE CODE / Connector & terminal:
21 / (P3) No. 23—body
23 / (P3) No. 22—body
25 / (P3) No. 24—body
27 / (P3) No. 8—body
Specified voltage: 0 V
G4M0698
2. CHECK INPUT SIGNAL OF A.B.S. SENSOR TO
A.B.S. CONTROL MODULE SIDE.
1) Raise all four wheels of ground.
2) Turn ignition switch OFF.
3) Disconnect connector from A.B.S. control module.
4) Disconnect connector cover from connector.
(a) Remove screw from portion
1.
(b) Move rubber boot
2back (toward harness).
(c) Slide cover
3in direction shown by arrow and
remove.
5) Connect connector to A.B.S. control module.
6) Connect the oscilloscope to the A.B.S. control module
connector in accordance with trouble code.
7) Turn ignition switch ON.
19
4-4aBRAKES
7. Diagnostics Chart with Trouble Code

4-2
[W4B2]
SERVICE
PROCEDURE

4
.
Front
and
Rear
Drive
Shafts

4
.
Front
and
Rear
DriveShafts

B
:
DISASSEMBLY

2
.
FWD
MODEL

1)
Remove
both
DOJ
boot
bands
.

2)
Loosen
band
by
means
of
screwdriver
or
pliers
taking

care
to
not
damage
the
boot
.

3)
Remove
the
larger
end
of
DOJ
bootfrom
DOJ
outer

race
.

4)
Pry
and
remove
round
circlip
located
at
the
neck
of

DOJ
outer
race
with
a
screwdriver
.

5)
Take
out
DOJ
outer
racefrom
shaft
assembly
.

6)
Wipe
off
grease
and
take
out
balls
.

CAUTION
:

The
grease
is
a
special
grease
(grease
for
constant

velocity
joint)
.
Do
not
confuse
with
other
greases
.

NOTE
:

Disassemble
exercising
care
not
to
lose
balls
(6
pcs)
.

10
Outer
race

~2
Grease

NOTE
:

Clean
all
parts
as
necessary
.

2

SERVICE
PROCEDURE
[waB2]
4-2

4
.
Front
and
Rear
Drive
Shafts

7)
Toremove
the
cage
from
the
inner
race,
turn
the
cage

by
a
half
pitch
to
the
track
groove
of
the
inner
race
and

shift
the
cage
.

8)
Remove
snap
ring,
which
holds
the
inner
race
to
shaft,

byusing
pliers
.

9)
Take
out
DOJ
inner
race
.

10)
Take
off
DOJ
cage
from
shaft
and
remove
DOJ
boot
.

CAUTION
:

Be
sure
to
wrap
shaft
splines
with
vinyl
tape
to
protect

the
boot
from
scratches
.

11)
Place
driveshaft
in
a
vise
between
wooden
blocks
.

CAUTION
:

Do
notplace
drive
shaft
directly
in
the
vise
;
use
wooden

block
.

o

r

\,1,

Boot
band
claws

B4M0689A

12)
Raiseboot
band
claws
by
means
of
screwdriver
and

hammer
.

13)
Cutand
remove
the
boot
.

CAUTION
:

The
boot
mustbe
replaced
with
a
new
one
whenever
it

is
removed
.

3

4-2
[W4D2]
SERVICE
PROCEDURE

4
.
Front
and
Rear
Driv
eShafts

14)
Thus,
disassembly
of
axle
is
completed,
but
UFJ
can-

not
be
disassembled
.

D
:
ASSEMBLY

2
.
FWD
MODEL

Use
specified
grease
.

UFJ
side
:

UFJ
(Front)
-
NTG2218
(Part
No
.
28093AA020)

DOJ
side
:

AT
model
(Front)
-
VU-3A702
(Yellow)
(Part
No
.

23223GA050)

MT
model
(Front)
-
Molylex
No
.
2
(Part
No
.

723223010)
orSunlight
TB2-A

1)
Place
UFJ
boot
and
small
boot
band
on
UFJ
side
of

shaft
.

CAUTION
:

Be
sure
to
wrap
shaft
splines
with
vinyl
tape
to
prevent

boot
from
scratches
.

2)
Place
drive
shaft
in
a
vise
.

CAUTION
:

Do
not
place
driveshaft
directly
in
the
vise
;
use
wooden

blocks
.

3)
Apply
a
coat
of
specified
grease
[60
to
70g
(2.12to

2
.47oz)]to
UFJ
.

4)
Apply
anevencoat
of
specified
grease
[20
to
30g
(0
.71

to
1
.06oz)]to
the
entire
inner
surface
of
boot
.
Also
apply
grease
to
shaft
.

NOTE
:

The
inside
of
the
larger
end
of
UFJ
boot
and
the
boot

groove
shall
be
cleaned
soas
to
be
free
from
grease
and

other
substances
.

5)
Install
boot
projecting
portion
to
UFJ
groove
.

T
U
FJ

02
Large
boot
band

~3
Boot

6)
Set
large
boot
band
in
place
.

4

SERVICE
PROCEDURE
[W4o21
4-2
4
.
Front
and
Rear
Drive
Shafts

1
2

B4MO692A

ST
I

B4MO693A

Cage

IJIIIII

-
-
II
i1
-
I

Cut-outportion

G4M0284

°o

G4M0285

7)
Align
the
boot
end
of
the
smaller
diameter
with
the3rd

groove
in
the
driveshaft
as
shown
in
the
figure
.

10
Boot

T
Small
boot
band

~3
Shaft

8)
Tighten
boot
bands
using
ST,
torque
wrench
and

socket
flex
handle
.

ST
28099AC000
BOOT
BAND
PLIER

J)
Large
boot
band

(g)
Boot

03
Torquewrench

Socket
flex
handle

~5
U
FJ

Tightening
torque
:

Large
boot
band

152
Mm
(16
.0
kg-m,
116
ft-Ib)
or
more

Small
boot
band

133
N~m
(13
.6
kg-m,
98
ft-Ib)
or
more

9)
Place
DOJ
boot
at
thecenter
of
shaft
.

10)Insert
DOJ
cage
onto
shaft
.

NOTE
:

Insert
the
cage
with
the
cut-out
portion
facingthe
shaft

end,
since
the
cage
is
directional
.

11)
install
DOJ
inner
race
on
shaft
and
fit
snap
ring
with

pliers
.

NOTE
:

Confirm
that
the
snap
ring
is
completely
fitted
in
the
shaft

groove
.

5

4-2
[W4D2]
SERVICE
PROCEDURE

4
.
Front
and
Rear
DriveShafts

B4M0228A
I

12)
Install
cage,
which
was
previously
fitted,
to
inner
race

fixed
upon
shaft
.

NOTE
:

Fit
the
cage
with
the
protruded
part
aligned
with
the
track

on
the
inner
race
and
then
turn
by
a
half
pitch
.

1~
Inner
race

~2
Cage

13)
Put80
to
90g
(2
.82
to
3
.17
oz)
of
specified
grease
into

the
interior
of
DOJ
outer
race
.

14)
Apply
a
coat
of
specified
grease
to
the
cage
pocket

and
six
balls
.

15)
Insert
six
ballsinto
the
cage
pocket
.

16)
Align
the
outer
race
track
and
ball
positions
and

place
in
the
part
where
shaft,
inner
race,
cage
and
balls

are
previously
installed,
and
then
fit
outer
race
.

T
Outer
race

~2
Grease

17)
Install
circlip
in
the
groove
on
DOJ
outer
race
.

NOTE
:

Assure
that
the
balls,
cage
and
inner
race
are
com-

pletely
fitted
in
the
outer
race
of
DOJ
.

*
Exercise
care
not
to
match
the
open
end
of
circlip
in
the

ball
groove
of
outer
race
.

*
Pull
the
shaft
lightly
and
assure
that
the
circlip
is
com-

pletely
fitted
in
the
groove
.

18)
Apply
an
even
coat
of
specified
grease
[20
to
30g

(0
.71
to
1
.06oz)]to
the
entire
inner
surface
of
boot
.
Also

applygrease
to
shaft
.

19)
Install
DOJ
boot
taking
care
not
totwist
it
.

NOTE
:

9
The
inside
of
the
larger
end
of
DOJ
boot
and
the
boot

groove
shall
be
cleaned
soas
to
be
free
from
grease
and

other
substances
.

9
When
installing
DOJ
boot,
position
outer
race
of
DOJ
at

center
of
its
travel
.

20)
Put
a
band
through
the
clip
and
wind
twice
in
align-

ment
with
band
groove
of
boot
.

CAUTION
:

Use
a
new
band
.

21)
Pinch
the
end
of
band
with
pliers
.
Hold
the
clip
and

tighten
securely
.

NOTE
:

When
tightening
boot,
exercise
careso
that
the
air
within

the
boot
is
appropriate
.

6