sensor SUBARU LEGACY 1995 Service Manual PDF

G3M0874
2. SEPARATION OF EACH SECTION
1) Separation of torque converter clutch case and trans-
mission case sections
CAUTION:
Be careful not to damage the oil seal and bushing
inside the torque converter clutch case by the oil pump
cover.
Be careful not to lose the rubber seal.
NOTE:
Separate these cases while tapping lightly on the housing.
G3M0336
2) Separation of transmission case and extension sections
(AWD)
(1) Remove vehicle speed sensor 1.
G3M0337
(2) While pulling the extension slightly, disconnect the
connector for the duty solenoid C (transfer).
CAUTION:
Be careful not to cut the harness.
3) Separate both sections.
G3M0338
3. TRANSMISSION CASE SECTION
1) Remove the reduction drive gear assembly.
G3M0339
2) Remove the reduction driven gear.
(1) Straighten the staked portion, and remove the lock
nut.
NOTE:
Set the range selector lever to“P”.
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3-2SERVICE PROCEDURE
4. Overall Transmission

G3M0371
5) Remove the snap ring. Then remove the speedometer
driven gear.
G3M0372
6) Remove vehicle speed sensor 2.
7) Tap out the speedometer shaft to the outside of the
case, and remove the oil seal.
G3M0373
5. EXTENSION SECTION
1) Take out the transfer clutch by lightly tapping the end of
the rear drive shaft.
CAUTION:
Be careful not to damage the oil seal in the extension.
G3M0867
2) Remove duty solenoid C, transfer valve body and the
transfer pipe.
CAUTION:
Take out the inlet filter.
Do not damage the O-ring.
Be careful not to bend the pipe.
B3M0831A
3) Take out the roller bearing inner race with ST.
ST 398527700 PULLER
4) Take out the roller bearing outer race with ST.
NOTE:
Hook ST in the inner side of the roller bearing outer race.
ST 398527700 PULLER
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3-2SERVICE PROCEDURE
4. Overall Transmission

B: ASSEMBLY OF OVERALL TRANSMISSION
1. TORQUE CONVERTER CLUTCH CASE SECTION
1) Check the appearance of each component and clean.
CAUTION:
Make sure each part is free of harmful cuts, damage
and other faults.
G3M0377
2) Install the washer and snap ring to the speedometer
shaft with ST, and set the oil seal. Then force-fit the shaft
to the torque converter clutch case.
ST 499827000 PRESS
3) Install vehicle speed sensor 2.
CAUTION:
Use new vehicle speed sensor 2, if it has been
removed.
Tightening torque:
5.9±1.5 N⋅m (60±15 kg-cm, 52±13 in-lb)
G3M0378
4) Install the speedometer driven gear to the speedometer
shaft, and secure with a snap ring.
G3M0379
5) Force-fit the oil seal to the torque converter clutch case
with ST.
ST 398437700 DRIFT
G3M0380
6) Install the differential assembly to the case, paying spe-
cial attention not to damage the speedometer gears (drive
and driven) and the inside of the case (particularly, the dif-
ferential side retainer contact surface).
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3-2SERVICE PROCEDURE
4. Overall Transmission

G3M0367
2) Install and route the transmission harness.
CAUTION:
Be careful not to damage the harness.
B3M0418A
3) Install the control valve assembly.
(1) Set the select lever in range“2”.
(2) Install the two brackets, ATF temperature sensor
and the control valve by engaging the manual valve and
manual lever, then tighten the 17 bolts.
Tightening torque:
8±1 N⋅m (0.8±0.1 kg-m, 5.8±0.7 ft-lb)
CAUTION:
Be careful not to pinch the harness roll the gasket.
Tighten the control valve mounting bolts evenly.
B3M0419A
4) Install the oil strainer to the control valve. Be careful not
to cut or break the O-ring. Then tighten four bolts.
Tightening torque:
8±1 N⋅m (0.8±0.1 kg-m, 5.8±0.7 ft-lb)
B3M0420A
5) Secure four connectors.
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3-2SERVICE PROCEDURE
4. Overall Transmission

G3M0894
3) Install the transfer clutch assembly to the case.
CAUTION:
Be careful not to damage the seal rings.
NOTE:
Insert the clutch assembly fully into position until the bear-
ing shoulder bottoms.
G3M0429
6. CONNECTION OF EACH SECTION
1) Install vehicle speed sensor 1 on transmission case.
[FWD only]
Tightening torque:
7±1 N⋅m (0.7±0.1 kg-m, 5.1±0.7 ft-lb)
2) Install oil pipe.
G3M0339
3) Install the reduction driven gear.
4) Install the parking pawl and shaft, set the select lever in
the“P”range and tighten the drive pinion lock nut.
Tightening torque:
98±5 N⋅m (10.0±0.5 kg-m, 72.3±3.6 ft-lb)
NOTE:
After tightening, stake the lock nut securely.
G3M0895
5) Install the reduction drive gear assembly.
CAUTION:
Align mark on reduction drive gear with mark on driven
gear during installation.
NOTE:
Insert it fully into position until the bearing shoulder bot-
toms.
G3M0430
6) Measurement and adjustment of extension end play
(1) Measure distance L from end of extension case and
rear drive shaft with ST. (On FWD models, measure
distance from end of case to point at bearing location.)
ST 398643600 GAUGE
Unit: mm
L = Measured value15
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3-2SERVICE PROCEDURE
4. Overall Transmission

G3M0896
7) Installation of extension case (AWD), transmission
cover (FWD) and transmission case.
AWD model:
(1) Attach the selected thrust needle bearing to the end
surface of reduction drive gear with vaseline.
(2) Set the parking return spring.
(3) Remove the transfer clutch from the extension
case.
Set the needle bearing on the reduction drive shaft and
then install transfer clutch to the transfer clutch hub.
NOTE:
Be sure to engage the spline teeth correctly.
(4) With gasket inserted between them, install the
extension case to the transmission case.
CAUTION:
Be sure to use a new gasket.
After inserting the extension case halfway, connect
the connector for duty solenoid C. Be careful not to
jam the cord in the case.
Be careful not to damage the rear drive shaft seal
ring.
(5) Tighten bolts to secure the case.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
FWD model:
(1) Attach selected shim to transmission cover using
vaseline.
(2) Set the parking return spring.
(3) After positioning gasket, assemble transmission
cover and transmission case.
NOTE:
While aligning bearings, parking shaft, reduction driven
gear, etc. assemble the two cases.
(4) Tighten bolts.
Tightening torque:
25±2 N⋅m (2.5±0.2 kg-m, 18.1±1.4 ft-lb)
G3M0336
7. EXTERNAL PARTS
1) Install the vehicle speed sensor 1. (AWD only)
Tightening torque:
7±1 N⋅m (0.7±0.1 kg-m, 5.1±0.7 ft-lb)
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3-2SERVICE PROCEDURE
4. Overall Transmission

2. SIDE OIL SEAL
1) Disconnect ground cable from battery.
2) Move selector lever or gear shift lever to“N”.
3) Release the parking brake.
4) Loosen both wheel nuts.
5) Jack-up the vehicle and support it with rigid racks.
6) Remove wheels.
7) Remove rear exhaust pipe and muffler.

G3M0038
8) Remove the DOJ of rear drive shaft from rear differen-
tial.
(1) Remove the A.B.S. sensor cable clamp and park-
ing brake cable clamp from bracket.
G3M0039
(2) Remove the A.B.S. sensor cable clamp from the
trailing link.
G3M0040
(3) Remove the A.B.S. sensor cable clamp and park-
ing brake cable guide from the trailing link.
G3M0041
(4) Remove the rear stabilizer link.
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3-4SERVICE PROCEDURE
2. Rear Differential

G4M0504
4) Remove brake hose clamp and disconnect brake hose
from strut. Attach brake hose to body using gum tape.
5) Scribe an alignment mark on the camber adjusting bolt
which secures strut to housing.
6) Remove bolt securing the A.B.S. sensor harness.
(A.B.S. equipped models.)
G4M0505
7) Remove two bolts securing housing to strut.
CAUTION:
While holding head of adjusting bolt, loosen self-lock-
ing nut.
8) Remove the three nuts securing strut mount to body.
G4M0506
B: DISASSEMBLY
1) Using a coil spring compressor, compress coil spring.
G4M0507
2) Using ST, remove self-locking nut.
ST 927760000 STRUT MOUNT SOCKET
3) Remove strut mount, upper spring seat and rubber seat
from strut.
4) Gradually decreasing compression force of spring
compressor, and remove coil spring.
5) Remove dust cover and helper.
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4-1SERVICE PROCEDURE
4. Front Strut

G4M0511
7) Pull the piston rod fully upward, and install rubber seat
and spring seat.
NOTE:
Ensure that upper spring seat is positioned with“OUT”
mark facing outward.
8) Install strut mount to the piston rod, and tighten the
self-locking nut temporarily.
CAUTION:
Be sure to use a new self-locking nut.
G4M0507
9) Using hexagon wrench to prevent strut rod from turning,
tighten self-locking nut with ST.
Tightening torque:
54±5 N⋅m (5.5±0.5 kg-m, 39.8±3.6 ft-lb)
ST 927760000 STRUT MOUNT SOCKET
10) Loosen the coil spring carefully.
E: INSTALLATION
1) Install strut mount at upper side of strut to body and
tighten with nuts.
Tightening torque:
20±6 N⋅m (2.0±0.6 kg-m, 14.5±4.3 ft-lb)
2) Connect housing to lower side of strut.
3) Position aligning mark on camber adjusting bolt with
aligning mark on lower side bracket of strut.
CAUTION:

While holding head of adjusting bolt, tighten self-
locking nut.

Be sure to use new self-locking nut.
Tightening torque:
152±20 N⋅m (15.5±2.0 kg-m, 112±14 ft-lb)
4) Install A.B.S. sensor harness to strut. (A.B.S. equipped
models.)
Tightening torque:
152±20 N⋅m (15.5±2.0 kg-m, 112±14 ft-lb)
5) Install brake hose at lower side of strut with clamp.
G4M0503
6) Install union bolts which secure brake caliper to brake
hose.
Tightening torque:
18±3 N⋅m (1.8±0.3 kg-m, 13.0±2.2 ft-lb)
CAUTION:
Be sure to bleed air from brake system.
7) Install wheels.
NOTE:
Check wheel alignment and adjust if necessary.
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4-1SERVICE PROCEDURE
4. Front Strut

G4M0529
1. FWD MODEL
1) Loosen wheel nuts. Lift-up vehicle and remove wheel.
2) Remove rear exhaust pipe and muffler.
3) Remove stabilizer link from rear lateral link.
4) Scribe an aligning mark on adjusting bolt, adjusting
wheel and crossmember.
5) Remove bolts securing lateral links to housing.
6) Turn cap (lateral link) counterclockwise until it contacts
stopper, then remove cap.
7) While holding adjusting bolt’s head with a wrench,
loosen self-locking nut.
CAUTION:
Always loosen self-locking nut before turning adjust-
ing bolt.
8) Lateral link removal
(1) Left lateral links
Remove adjusting bolt and front and rear lateral links.
(2) Right lateral links
Support crossmember with transmission jack.
Remove bolts securing crossmember to vehicle body.
Lower transmission jack until adjusting bolt can be
removed. Remove adjusting bolt, front and rear lateral
links.
2. AWD MODEL
1) Loosen wheel nuts. Lift-up vehicle and remove wheel.
2) Remove stabilizers link from lateral link.
3) Remove A.B.S. sensor harness from trailing link.
(A.B.S. equipped models.)
B4M0573A
4) Remove bolt securing trailing link to housing.
5) Remove DOJ from differential.
6) Scribe an alignment mark on rear lateral link adjusting
bolt and crossmember.
7) Remove bolt securing lateral link to housing.
8) Remove bolts securing front and rear lateral links to
crossmember, detach lateral links.
CAUTION:
To loosen adjusting bolt, always loosen nut while hold-
ing the head of adjusting bolt.
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4-1SERVICE PROCEDURE
8. Lateral Link